Synthesis of polyhedral particles by dispersion polymerization in supercritical carbon dioxide

The novel synthesis of polyhedral particles was attained by the dispersion polymerization of styrene in supercritical carbon dioxide using a polydimethylsiloxane-based macroazoinitiator as a precursor of the surfactant. The macroazoinitiator, VPS-1001, composed of poly(dimethylsiloxane) and 6-8 molecules of the azo groups served as a precursor of the surfactant for the dispersion polymerization by azobisisobutylonitrile as an initiator to produce 0.8-4 μm polyhedral particles. The size of the particles decreased as a result of increasing the VPS-1001 concentration. Too high a concentration of VPS-1001 caused coagulation of the particles. A decrease in the temperature increased the particle size and size distribution, while a decrease in the pressure produced particles with nonspecific shapes. An increase in the stirring rotation speed tended to increase the size and size distribution. However, too high a speed of rotation also caused coagulation of the particles.     

Synthesis of polystyrene microspheres by dispersion polymerization in supercritical carbon dioxide using a poly(dimethylsiloxane)-based macroazoinitiator

The synthesis of polystyrene microspheres was achieved by the dispersion polymerization of styrene in supercritical carbon dioxide using azobisisobutylonitrile (AIBN) and a poly(dimethylsiloxane) (PDMS)-based macroazoinitiator, VPS-1001. VPS-1001 contained seven to nine molecules of the azo groups and the PDMS blocks with a molecular weight of 10,000 per molecule. The polymerization in the presence of both VPS-1001 and AIBN produced polystyrene microspheres with a diameter below 4 μm in over 85% yields, whereas the polymerization with VPS-1001 in the absence of AIBN provided a nonspecific polystyrene in only 20% yield. The particle size decreased as a result of increasing the concentration of VPS-1001. It was confirmed that the polystyrene particles were stabilized by the PDMS-block-polystyrene formed through the polymerization initiated by VPS-1001 because the polymerization using a PDMS homopolymer provided nonspecific polystyrene as a precipitate during the polymerization.