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Measurement precision and uncertainty estimation are important factors for all residual stress measurement techniques. The values of these quantities can help to determine whether a particular measurement technique would be viable option.
ObjectiveThis paper determines the precision of hole-drilling residual stress measurement using repeatability studies and develops an updated uncertainty estimator.
MethodsTwo repeatability studies were performed on test specimens extracted from aluminum and titanium shot peened plates. Each repeatability study included 12 hole-drilling measurements performed using a bespoke automated milling machine. Repeatability standard deviations were determined for each population. The repeatability studies were replicated using a commercially available manual hole-drilling milling machine (RS-200, Micro-Measurements). An updated uncertainty estimator was developed and was assessed using an acceptance criterion. The acceptance criterion compared an expected percentage of points (68%) to the fraction of points in the stress versus depth profile where the measured stresses ± its total uncertainty contained the mean stress of the repeatability studies.
ResultsBoth repeatability studies showed larger repeatability standard deviations at the surface that decay quickly (over about 0.3 mm). The repeatability standard deviation was significantly smaller in the aluminum plate (max ≈ 15 MPa, RMS?≈?6.4 MPa) than in the titanium plate (max ≈ 60 MPa, RMS?≈?21.0 MPa). The repeatability standard deviations were significantly larger when using the manual milling machine in the aluminum plate (RMS?≈?21.7 MPa), and for the titanium plate (RMS?≈?18.9 MPa).
ConclusionsThe single measurement uncertainty estimate met a defined acceptance criterion based on the confidence interval of the uncertainty estimate.
相似文献One of the most popular models that has been applied to predict the fluid velocity inside the fracture with impermeable walls is the cubic law. It highlights that the mean flux along the fracture is proportional to the cubic of fracture aperture. However, for a fractured porous medium, the normal and tangential interface conditions between the fracture and porous matrix can change the velocity profile inside the fracture. In this paper, a correction factor is introduced for flow equation along the fracture by imposing the continuity of normal and tangential components of velocity at the interface between the fracture and porous matrix. As a result, the mean velocity inside the fracture depends not only on the fracture aperture, but also on a set of non-dimensional numbers, including the matrix porosity, the ratio of intrinsic permeability of fracture to that of matrix, the wall Reynolds number, and the ratio of normal velocity on one wall to the other. Finally, the introduced correction factor is employed within the extended finite element method, which is widely used for numerical simulation of fluid flow within the fractured porous media. Several numerical results are presented for the fluid flow through a specimen containing single fracture, in order to investigate the deviation from the cubic law in different case studies.
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