Dimensional variation in production of high-aspect-ratio micro-pillars array by micro powder injection molding

Micro powder injection molding (μPIM) is one of the potential processes for the mass production of metallic microstructures and micro components. Here, μPIM is the miniaturization of conventional PIM, which involves four processing steps: mixing, injection molding, debinding and sintering. This paper looks into the feasibility and effectiveness of μPIM as a key mass production process for the fabrication of metallic micro components. For it to be an effective re-production process, it is imperative to examine how well parts can be duplicated/fabricated from a master mold. In this work, the dimensional variation of high-aspect-ratio micro-pillars arrays, in particular the dimensional shrinkage, global warpage, and surface roughness at each stage of the μPIM process for a range of molding pressures, are quantified and compared in detail. The sensitivity of the dimensional variation of the microstructures to the packing pressure is reported. The mechanism behind the dimensional variation is analyzed. PACS 81.20.Ev; 81.20.Hy; 81.70.Fy; 07.60.Ly; 81.05.-t     

A novel approach to thermal Analysis of Thin films

A novel instrument is described called the Thin film Analyser (TFA) which quantitatively measures changes in mechanical and rheological properties of drying films in-situ on a test panel. It is based around a simple force-sensing device, capable of carrying various probes, which can be positioned in anX-Y plane over the panel. Temperature control is achieved by means of a heating block under the sample. By imposing a thermal gradient along the block, measurements can be obtained at a series of temperatures in a single experiment. Several applications of the TFA to the drying of curable and latex-based coatings are discussed, as well as some more specialized uses. The TFA concept represents a novel approach to the thermal analysis of thin films.The authors gratefully acknowledge the design, engineering and software development work of the Instrument Group at ICI Paints, in particular John Hayton, Neil Burrows, Tony Evans and Ian Francis, who have now built three versions of the TFA.     

The Development of Gas-flow Modulation for High-frequency MTDSC measurements

The purpose of this study was to investigate the feasibility of modulating the temperature programme of a conventional DSC by use of an alternating gas-flow system. Modulated temperature differential scanning calorimetry (MTDSC) is an important thermal analysis technique but suffers from a limited applicable frequency range due to the mass of the sample and DSC cell leading to the impingement of thermal conductivity effects. We suggest that the frequency limit can be increased by replacing the cell as the source of temperature modulation with an external gaseous source, directed towards the sample and reference pans. In this evaluation, an alternating gas-flow was passed through a line to a forced gas-flow accessory (FGFA). The FGFA consisted of two matched cylinders containing chambers that allowed pre-temperature-equilibration of the stream of gas before it was passed over the sample and reference pans. The development of this device revealed the essential practical requirements of gas-flow modulation for high-frequency temperature modulation. These include the following: an appropriately sealed tunable gas supply to both sample and reference pans, an effective method for high-frequency cycling of the gas-flow rate, a small aperture to deliver the flowing gas directly over the pan and a temperature equilibration chamber. The results from samples of quenched PET and amorphous Saquinavir indicate that gas-flow modulation is indeed feasible, with the FGFA able to raise the attainable temperature modulation frequency by an order of magnitude compared to conventional MTDSC. This revised version was published online in August 2006 with corrections to the Cover Date.     

Thermoanalytical characterization of polyphenylacetylene: III. Use of modulated differential scanning calorimetry (MDSC)

Four polyphenylacetylene samples, synthesized using different C₆H₅OH/Mo molar ratios, were investigated thermoanalytically by modulated temperature differential scanning calorimetry (MTDSC) in order to clarify a non-reversible exothermic event observed between 473 and 523 K on normal DSC. A stepwise, non-reversible change in heat capacity suggests the presence of internal reactions within the sample, that are followed by decomposition with loss of volatile products.     

The Use of Modulated Temperature Programs in Thermal Methods

Temperature modulation has long been used in various aspects of thermal methods. Historically, the principle areas of application have been the determination of kinetic parameters using variants of the temperature jump method and the measurement of heat capacity by AC calorimetry. More recently the introduction of temperature modulation in a variety of techniques has been used in combination with deconvolution algorithms to separate sample responses that are dependent on rate of change of temperature from those principally dependent on temperature. Finally, temperature modulation is important in the new field of micro-thermal analysis. This revised version was published online in July 2006 with corrections to the Cover Date.     

MTDSC at the Glass Transition Quantitative use of the phase lag correction The effects of long annealing times

A study of the effects of changing sample mass and purge gas on the phase lag and calculation of the out of phase (kinetic) component for polystyrene in MTDSC was undertaken. The results confirm those from an earlier study that suggested the kinetic signal is unchanged by altering these parameters thus it is probably a correct quantitative measure of this signal. The effects of long annealing times were also studied and it was shown that all the signals of MTDSC are affected in contrast to a previous study showing that for moderate annealing the reversing and kinetic signals are substantially invariant. Nevertheless the non-reversing signal remains useful for characterising relative enthalpy losses. This revised version was published online in July 2006 with corrections to the Cover Date.     

Application of multiple quench parameters for confirmation of radionuclide identity in radioanalytical quality control

Journal of Radioanalytical and Nuclear Chemistry - Robust and reliable radiochemical analysis is the key factor in the appropriate disposal and management of radioactive wastes arising from the...     

A rapid dissolution procedure to aid initial nuclear forensics investigations of chemically refractory compounds and particles prior to gamma spectrometry

A rapid and effective preparative procedure has been evaluated for the accurate determination of low-energy (40–200 keV) gamma-emitting radionuclides (²¹⁰Pb, ²³⁴Th, ²²⁶Ra, ²³⁵U) in uranium ores and uranium ore concentrates (UOCs) using high-resolution gamma ray spectrometry. The measurement of low-energy gamma photons is complicated in heterogeneous samples containing high-density mineral phases and in such situations activity concentrations will be underestimated. This is because attenuation corrections, calculated based on sample mean density, do not properly correct where dense grains are dispersed within a less dense matrix (analogous to a nugget effect). The current method overcomes these problems using a lithium tetraborate fusion that readily dissolves all components including high-density, self-attenuating minerals/compounds. This is the ideal method for dissolving complex, non-volatile components in soils, rocks, mineral concentrates, and other materials where density reduction is required. Lithium borate fusion avoids the need for theoretical efficiency corrections or measurement of matrix matched calibration standards. The resulting homogeneous quenched glass produced can be quickly dissolved in nitric acid producing low-density solutions that can be counted by gamma spectrometry. The effectiveness of the technique is demonstrated using uranium-bearing Certified Reference Materials and provides accurate activity concentration determinations compared to the underestimated activity concentrations derived from direct measurements of a bulk sample. The procedure offers an effective solution for initial nuclear forensic studies where complex refractory minerals or matrices exist. It is also significantly faster, safer and simpler than alternative approaches.