Investigation of the Effect of Artificial Internal Defects on the Tensile Behavior of Laser Powder Bed Fusion 17–4 Stainless Steel Samples: Simultaneous Tensile Testing and X-Ray Computed Tomography

Experimental Mechanics - Insufficient data are available to fully understand the effects of metal additive manufacturing (AM) defects for widespread adoption of the emerging technology....     

Elastic properties of model random three-dimensional open-cell solids

Most cellular solids are random materials, while practically all theoretical structure-property relations are for periodic models. To generate theoretical results for random models the finite element method (FEM) was used to study the elastic properties of open-cell solids. We have computed the density (ρ) and microstructure dependence of the Young's modulus (E) and Poisson's ratio (ν) for four different isotropic random models. The models were based on Voronoi tessellations, level-cut Gaussian random fields, and nearest neighbour node-bond rules. These models were chosen to broadly represent the structure of foamed solids and other (non-foamed) cellular materials. At low densities, the Young's modulus can be described by the relation E∝ρⁿ. The exponent n and constant of proportionality depend on microstructure. We find 1.3<n<3, indicating a more complex dependence than indicated by periodic cell theories, which predict n=1 or 2. The observed variance in the exponent was found to be consistent with experimental data. At low densities we found that ν≈0.25 for three of the four models studied. In contrast, the Voronoi tessellation, which is a common model of foams, became approximately incompressible (ν≈0.5). This behaviour is not commonly observed experimentally. Our studies showed the result was robust to polydispersity and that a relatively large number (15%) of the bonds must be broken to significantly reduce the low-density Poission's ratio to ν≈0.33.     

ToF-SIMS depth profiling of oral drug delivery films for 3D visualization of active pharmaceutical particles

The size, shape, and spatial distribution of active pharmaceutical ingredient (API) are important physical characteristics of drug delivery systems that can affect the performance, stability, appearance, and even bulk properties of the end product. This study explores the feasibility of using time-of-flight secondary ion mass spectrometry (ToF-SIMS) for the 3D characterization of API particles in two commercially available oral dissolvable drug delivery films. It was found that ToF-SIMS imaging with argon gas cluster ion beam (GCIB) sputtering allowed production of 3D chemical maps that could be utilized to obtain size distributions of buprenorphine particles whose effective diameters ranged from approximately 6 μm to 41 μm, with shapes that were generally spherical with a few nonspherical structures. The particles were heterogeneously distributed both laterally and as a function of depth in the film. In addition, ToF-SIMS was able to differentiate between different oral drug delivery films based on differences in the spatial distribution of buprenorphine; in one case, the particles were distributed throughout the depth of the film, whereas the particles in the other case were localized close to the surface. Preliminary studies suggest that ToF-SIMS with argon GCIB sputtering may also allow us to provide a very rough estimate of the concentration of the APIs (factors of 2 to 4), namely buprenorphine and naloxone, at pharmacologically relevant concentrations inside organic drug delivery systems with a thickness of hundreds of micrometers.     

A comparison of viscosity-concentration relationships for emulsions

Differential effective medium theory (D-EMT) has been used by a number of investigators to derive expressions for the shear viscosity of a colloidal suspension or an emulsion as a function of the volume fraction of the dispersed phase. Pal and Rhodes [R. Pal, E. Rhodes, J. Rheol. 33 (7) (1989) 1021-1045] used D-EMT to derive a viscosity-concentration expression for non-Newtonian emulsions, in which variations among different oil-water emulsions were accommodated by fitting the value of an empirical solvation factor by matching the volume fraction at which the ratio of each emulsion was experimentally observed to have a viscosity 100 times greater than that of the pure solvent. When the particles in suspension have occluded volume due to solvation or flocculation, we show that the application of D-EMT to the problem becomes more ambiguous than these investigators have indicated. In addition, the resulting equations either do not account for the limiting behavior near the critical concentration, that is, the concentration at which the viscosity diverges, or they incorporate this critical behavior in an ad hoc way. We suggest an alternative viscosity-concentration equation for emulsions, based on work by Bicerano and coworkers [J. Bicerano, J.F. Douglas, D.A. Brune, J. Macromol. Sci., Rev. Macromol. Chem. Phys. C 39 (4) (1999) 561-642]. This alternative equation has the advantages that (1) its parameters are more closely related to physical properties of the suspension and (2) it recovers the correct limiting behavior both in the dilute limit and near the critical concentration for rigid particles. In addition, the equation can account for the deformability of flexible particles in the semidilute regime. The proposed equation is compared to the equation proposed by Pal and Rhodes.