Phase separation of off‐critical polymer blends of poly(styrene‐co‐maleic anhydride) and poly(methyl methacrylate). II. Morphology and mechanical properties

The effects of the phase‐separation temperature and time on the mechanical properties and morphology of poly(methyl methacrylate)/poly(styrene‐co‐maleic anhydride with 10 wt% ethyl acrylate) (SMA) blends were studied. Two compositions (20/80 and 40/60 w/w SMA/PMMAe) were prepared with a miniature twin‐screw extruder. Compared with those of the miscible blends, the Young's modulus values of the blends increased after the phase separation of the 40/60 SMA/PMMAe blend and within the early stage of spinodal decomposition of the 20/80 SMA/PMMAe blend. The mechanical properties, in terms of the tensile strength at break and the elongation, were better for the miscible blends than for the phase‐separation blends. This was believed to be the result of changes in the composition and molecular reorganization. The changes in the phase‐separating domains of both compositions, as observed by transmission electron microscopy, had no significant influence on the tensile moduli. Detailed studies of the morphology revealed a cocontinuous structure, indicating that the blends underwent spinodal decomposition. A morphological comparison of the two compositions illustrated the validity of the level rule. The growth rate of the droplet size was determined by approximation from the light scattering data and by direct measurements with transmission electron microscopy. The discrepancies observed in the droplet size growth rate were attributed to heat variations induced by the different sample thicknesses and heat transfer during the investigation. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 886–897, 2004     

Phase separation of off‐critical polymer blends of poly(styrene‐co‐maleic anhydride) and poly(methyl methacrylate). I. Kinetics of spinodal decomposition

The kinetics of phase separation via the spinodal decomposition of poly(styrene‐co‐maleic anhydride)/poly(methyl methacrylate) from a delay time period to late stages were investigated with a light scattering technique. The standard procedure for identifying four stages of spinodal decomposition, based on the characteristics of concentration fluctuations, was clearly introduced with the light scattering method. The spinodal limits were divided into four stages: the delay time, the early stage, the intermediate stage, and the late stage. The validity of the linearized theory was reviewed because it was used as an indicator of the limit of the early stage of spinodal decomposition, which divided the delay time period from the early stage and the early stage from the intermediate stage. The linearized theory fit the experimental results very well after the delay time. The scaled structure function of the melt‐mixed blend was analyzed. The universality of the scale structure function, F(x) = S(q,t)q_m³(t) (where S is the structure function, x is equal to q/q_m, q is the scattering wave vector, q_m is the maximum wave vector, and t is the time in seconds), indicated the late stage of phase separation and divided the late stage from the intermediate stage. The simple normalized scaling function profile for the cluster region proposed by Furukawa described the experimental data very well, whereas the profile for deep quenching, which was recently suggested, showed some discrepancies. As a result of the phase separation, the processing of this blend may be able to be developed to provide the most suitable morphology. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 871–885, 2004