Effect of photoinitiator on photopolymerization of inorganic–organic hybrid polymers (ORMOCER®)

Inorganic–organic hybrid polymers have been developed and tested for evaluation in optical and electrical applications. Although hybrid inorganic–organic polymers can be synthesized by sol–gel chemistry at first, the physical properties of hybrid inorganic–organic polymers are changed during thin film-making processes, that is, photocuring and thermal curing. To investigate the effect of photoinitiator on the material properties during processing, a model system containing methacrylic groups as organically polymerizable units was selected. The conversion of CC double bond of methacrylic groups depending on some kinds of photoinitiator quantities was characterized by Fourier transform infrared spectroscopy. It was confirmed to correlate the degree of CC double bond conversion with the refractive indices. Thermodynamically, the enthalpy of the photopolymerization of hybrid polymer was investigated by UV–DSC. UV–DSC spectra showed the exothermic nature of photopolymerization of ORMOCER® to be in dependence of photoinitiator quantities. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1979–1986, 2004     

Fabrication and Characteristics of Sol-Gel Derived Fluorinated Hybrid Material Films

Fluorinated inorganic-organic hybrid materials (HYBRIMER) were successfully prepared from fluoroalkylsilanes (FASs) containing fluoro-alkyl functions and methacryloxypropyltrimethoxysilane (MPTMS) through a sol-gel process. The influence of concentration and fluoro-alkyl chain lengths of FASs on the physical characteristics of the fluorinated HYBRIMER films was examined. Larger fluorine contents lowered the refractive index within a range, which was closely dependent on the fluoro-alkyl chain lengths of FASs. Thermo-optic coefficients (TOC) were negative values, and the values grew with increasing fluorine contents and fluoro-alkyl chain lengths. Also, the thermal stability is enhanced by addition of fluorine in the HYBRIMER.     

Dispersion of silica nano-particles in sol-gel hybrid resins for fabrication of multi-scale hybrid nanocomposite

Multi-scale hybrid nanocomposites containing both ∼15 nm silica colloids and ∼2 nm oligosiloxanes in a methacryl polymer matrix were newly designed and fabricated. Colloidal silica sols were dispersed in methacryl oligosiloxanes nano-hybrid resins synthesized by sol-gel reaction of methacryloxypropylmethoxysilane and diphenylsilanediol. On the basis of TEM and SANS analyses, it was confirmed that the silica colloids were compatibly dispersed and different sizes of colloidal silica and oligosiloxanes co-exist in the solutions. Multi-scale hybrid nanocomposites fabricated by UV and thermal curing with incorporation of silica colloids in the nano-hybrid materials show enhanced mechanical and thermal characteristics.     

Condensation reaction of 3-(methacryloxypropyl)-trimethoxysilane and diisobutylsilanediol in non-hydrolytic sol-gel process

The condensation reaction of 3-methacryloxypropyl-trimethoxysilane (MPTS) and diisobutylsilanediol (DIBSD) in a non-hydrolytic sol-gel process was investigated in terms of the reaction time and the catalyst amount for fabrication of inorganic-organic hybrid materials. The degree of condensation, which was characterized by ²⁹Si NMR, ¹H NMR and Abbe refractometry, increases with increased the reaction time and greater catalyst amount. However, a the large catalyst amount breaks the methacryl group during the condensation reaction. Thus, the reaction time and the catalyst amount were optimized to synthesize the condensed methacryl oligosiloxanes.     

Coating of Tetraethylorthosilicate (TEOS)/Vinyltriethoxysilane (VTES) Hybrid Solution on Polymer Films

Tetraethylorthosilicate (TEOS)/vinyltriethoxysilane (VTES) hybrid materials were prepared and the hydrolysis and condensation reactions during processing were investigated by means of 29Si NMR solution spectroscopy. The variation of drying characteristics of the coating films was examined with respect to the tetraethylorthosilicate (TEOS)/vinyltriethoxysilane (VTES) ratio, as well as drying temperature, by FT-IR spectroscopy. It is shown that the TO mode of Si–O–Si stretching absorption was enhanced with increasing tetraethylorthosilicate (TEOS) content and drying temperature. Also, the wettability of the coating films on polymer films was independent of the solution composition but enhanced by the precoating of poly(4-hydroxystrene) (PHS) as a wetting agent. The adhesion between the coating and the films was also enhanced when the vinyltriethoxysilane (VTES) content in the coating solution was increased.     

Photobleaching of γ-Glycidoxypropyltrimethoxysilane-Chelated Metal Alkoxide Gel Films

Thick photosensitive inorganic-organic hybrid gel films are fabricated using a silica–PEO(poly(ethylene oxide)) polymeric network and several chelated metal alkoxides: Ti(OEt)₄, Al(OBu^sec)₃, Zr(OPr ⁿ )₄. The -glycidoxypropyltrimethoxysilane (GPTS) and the metal alkoxides stabilized by -ketoester or -diketone are used as precursors. The chelated metal complex in the gel films are photodecomposed and forms the oxide network by UV exposure. The photodecomposition of the chelate ring and the photobleaching of the UV absorption bands are investigated as a function of UV exposure time. The photobleaching rates with respect to chelating agents, metal alkoxides and photon energy are compared.     

Optical and Electrical Properties of Ferroelectric SBN Thin Films Prepared by Sol-Gel Process

Strontium barium niobate thin films were prepared by sol-gel method on various substrates using an improved process, two-step heating process. The two-step heating process applies an additive heat-treatment before crystallization for enhancement of the densification and the nucleation of films. Also, highly c-axis oriented SBN thin films with various compositions were obtained on MgO(100) and Pt(100)/MgO(100) substrates. Their optical and electrical properties such as optical propagation loss, refractive index, P-E hysteresis, and dielectric constant, were characterized as a function of the film composition.     

Thermal stability of sol–gel derived methacrylate oligosiloxane-based hybrids for LED encapsulants

Methacrylate oligosiloxane-based hybrid materials (methacrylate hybrimers) were fabricated by curing the methacrylate oligosiloxane resins synthesized by sol–gel condensation reaction of 3-(trimethoxysilyl)propyl methacrylate (MPTS) and diphenylsilanediol (DPSD) for the LED encapsulant application. The fabricated hybrimers are optically transparent and have a high refractive index up to 1.565 depending on the precursor composition. The lower DPSD content hybrimer, which is the more polymerized and heated in a vacuum to remove the non-polymerized methacrylate groups, produces higher optical transmittance and thermal stability. This behavior is interpreted by thermal degradation of methacylate groups in the hybrimers.     

Protein micropatterning on bifunctional organic-inorganic sol-gel hybrid materials

Active protein micropatterns and microarrays made by selective localization are popular candidates for medical diagnostics, such as biosensors, bioMEMS, and basic protein studies. In this paper, we present a simple fabrication process of thick (approximately 20 microm) protein micropatterning using capillary force lithography with bifunctional sol-gel hybrid materials. Because bifunctional sol-gel hybrid material can have both an amine function for linking with protein and a methacryl function for photocuring, proteins such as streptavidin can be immobilized directly on thick bifunctional sol-gel hybrid micropatterns. Another advantage of the bifunctional sol-gel hybrid materials is the high selective stability of the amine group on bifunctional sol-gel hybrid patterns. Because amine function is regularly contained in each siloxane oligomers, immobilizing sites for streptavidin are widely distributed on the surface of thick hybrid micropatterns. The micropatterning processes of active proteins using efficient bifunctional sol-gel hybrid materials will be useful for the development of future bioengineered systems because they can save several processing steps and reduce costs.     

Fabrication of a high thermal-stable methacrylate-silicate hybrid nanocomposite: hydrolytic versus non-hydrolytic sol–gel synthesis of methacryl-oligosiloxanes

A high thermal-stable methacrylate-silicate hybrid nanocomposite (hybrimer) was fabricated based on UV-induced polymerization of a highly-condensed methacryl-oligosiloxane resin (Hy-MO). The Hy-MO resin was newly synthesized via an acid-catalyzed hydrolytic sol–gel reaction of 3-(methacryloxy) propyl trimethoxysilane (MPTS) and diphenyldimethoxysilane. The basic properties of Hy-MO were compared with a conventional resin prepared by a Ba(OH)₂·H₂O-catalyzed non-hydrolytic sol–gel reaction of MPTS and diphenylsilanediol (N-MO). It was found that Hy-MO have a higher siloxane condensation degree, larger molecular size and weight than the N-MO due to the highly mobile proton ions that effectively catalyze the overall sol–gel reaction. The resultant Hy-MO hybrimer showed a higher thermal stability than N-MO hybrimer.