Current R & D activities at TRCRE in polymer processing by EB

The current status of the R & D activities is presented on electron beam processing of polymers being carried out at TRCRE. Topics included are sterilization of medical products, graft polymers for selective separation or absorbents and curing of liquid prepolymer-monomer systems.     

Synthesis and cation-binding properties of poly-and bis(thiacrown ether)s

Poly- and bis(thiacrown ether) derivatives in which some oxygen atoms of benzocrown ether moiety are replaced by sulfur atoms have been synthesized. Their cation-binding abilities were investigated by using the solvent extraction method. The poly- and bis(benzothiacrown ether)s showed great affinity for silver ion, being more excellent in the affinity than the corresponding monocyclic analogs. They, however, possess very poor cation-binding ability for alkali and alkaline-earth metal ions. The poly- and bis(thiacrown ether)s also bind mercuric ions effectively, whereas the corresponding monomeric analogs do not at all.     

Polymer-supported bases. IX. Synthesis and catalytic activity of polymer-bound 4-(1-pyrrolidino)pyridine moieties

Polystyrene-bound 4-(1-pyrrolidino)pyridine moieties were prepared by the reaction of chloromethylated polystyrene resins with pyrrolidinopyridine derivatives containing hydroxyl groups. The supported amines were effective catalysts for acylations of tert-alcohols or enols, acylrearrangements, and diester synthesis from epoxides and anhydrides. Some of the low ring-substituted (8–15%) catalysts exhibited high activity comparable to that of 4-(N,N-dimethylamino)pyridine, though the activity was a little lower than that of 4-(1-pyrrolidino)pyridine. The recovered catalysts can be re-used, except for acyl rearrangements, without significant decrease in activity.     

Membranes obtained by preirradiation grafting of acrylic acid onto poly(tetrafluoroethylene–perfluorovinyl ether)

Some properties of the membranes obtained by preirradiation grafting of acrylic acid onto poly(tetrafluoroethylene-perfluorovinyl ether) copolymer (PFA) films have been investigated. The dimensional change caused by grafting and swelling behavior, water uptake, electrical conductivity, and mechanical properties of the grafted films were found to increase as the grafting proceeds. The influence of the preparation conditions (such as preirradiation dose, monomer concentration, grafting temperature, and film thickness) on those properties was studied. These properties were found to be dependent mainly on the degree of grafting regardless of grafting conditions, except at higher monomer concentration (>40 wt %). The electric conductivity and mechanical properties for the membranes obtained at higher AAc concentrations were lower than those obtained at lower ones. Analysis by x-ray microscopy of the grafted films revealed that the grafting begins at the part close to the film surface and proceeds into the central part with progressive diffusion of monomer to give finally homogeneous distribution of the electrolytes in the whole bulk of the polymer. The membranes show good electrochemical and mechanical properties which make them acceptable for practical use as cation-exchange membranes.     

Radiation-induced polymerization of 3-octylthiophene

In order to develop a new synthetic method and to study mechanism of oxidative polymerization of conducting polymers, polymerization of 3-octylthiophene in several organic solvents by γ-irradiation was examined. Polymers bimodal distribution with molecular weights at 500–1000 and 2000–3000 were generated by the irradiation of chloroform solutions. The values of monomer conversion (G(?M)) decreased from 445 to 10 with doses from 0.99 kGy to 594 kGy. The large G(?M) values and dose dependence of G(?M) cannot be explained with widely accepted mechanism for electrochemical polymerization or chemical oxidative polymerization. Another mechanism, which proceeds through chain reactions, is proposed. This mechanism explains the large G(?M) and the dependence on the dose.     

Synthesis, including asymmetric synthesis, of 1-substituted cyclopentenes from cyclobutanones with one-carbon ring-expansion by 1,2-carbon-carbon insertion of magnesium carbenoids

Treatment of 1-chlorovinyl p-tolyl sulfoxides, which were derived from cyclobutanones and chloromethyl p-tolyl sulfoxide, with lithium enolate of tert-butyl carboxylates, amides, lithium α-sulfonyl carbanions, and lithium α-carbanion of acetonitrile gave adducts in high to quantitative yields. The adducts were treated with Grignard regents, such as i-PrMgCl and EtMgCl in toluene to afford 1-substituted cyclopentenes in good to high yields with one-carbon ring-expansion via 1,2-carbon-carbon (1,2-CC) insertion reaction of the generated magnesium carbenoid intermediates. The magnesium carbenoid 1,2-CC insertion was found to be highly stereospecific. When optically pure chloromethyl p-tolyl sulfoxide was used in this procedure, optically active 1-substituted cyclopentenes were obtained in high optical purity.     

Urea coordinated titanium trichloride Ti(III)[OC(NH)2]6Cl3: a single molecular precursor yielding highly visible light responsive TiO2 nanocrystallites

A coordination complex, Ti(III)[OC(NH2)2]6Cl3, was first synthesized via reacting hot alcoholic solutions of TiCl3 and urea, which was subsequently employed as a molecular precursor for nanocrystalline TiO2 via thermal decomposition. Fourier transform IR spectroscopy confirmed C=O-->Ti coordination bond formation, while Rietveld refinement revealed a hexagonal crystal structure (space group: Pc1) for the complex with a = b = 16.438(4) A, c = 15.423(3) A, alpha = beta = 90 degrees , gamma = 120 degrees , and V = 3608.9(13) A3. Thermal decomposition and phase evolution processes of the complex were investigated in air by combined means of elemental analysis, Fourier transform IR, differential thermal analysis/thermogravimetry, X-ray diffraction, and Raman spectroscopy. Characterizations of the resultant TiO2 powders were achieved by scanning electron microscopy, high-resolution transmission electron microscopy, the Brunauer-Emmett-Teller analysis, thermal desorption spectroscopy, and UV-vis spectroscopy. Simultaneous doping of C, N, and Cl was realized upon pyrolyzing the molecular precursor in air, leading to significantly lowered direct and indirect interband transition energies of the resultant TiO2. As a consequence, the anatase nanopowders obtained at 450 and 500 degrees C, with specific surface areas of 97.8 and 64.1 m2/g, respectively, exhibit significantly higher efficiency than Degussa P25 in the bleaching of methyl orange solution under visible light (mainly consisting two wavelengths of 405 and 436 nm at 81:100 intensity ratio) irradiation, either at a fixed weight of TiO2 loading or at a fixed surface area of the loaded TiO2 powder.