SA耐火材料多晶结构与性能的研究

本实验采用磨具废砂和炉皮SiC废砂生产SA耐火材料，通过XRD分析和计算机处理确定各试样中的晶相（4H－SiC，33R－SiC，3C－SiC，α－Al2O3，β-石英和Al6Si2O13）及其各相的含量。通过材料性能与结构综合分析，确定较好的配方，其含量：磨具废砂50％，炉皮砂45％，结合剂5％，外加矿化剂2％。     

Influence of Pore-expansion Agent on the Structure and Performance of Activated Alumina Synthesized from Waste Aluminum Sludge

1 INTRODUCTION The reactivity of activated alumina adsorbent is closely related to its specific surface area: the larger the specific surface area, the better its activity and adsorbent capability are. However, in reality, the prac- tically available specific surface area or effective spe- cific area has relationship with its pore structure[1]. Since many reactant molecules are difficult to enter the pores to react with whose radius is shorter than certain critical value, the increase of p…     

堇青石窑具多晶结构与性能研究

利用X-射线衍射分析和电子显微镜分析的结果，确定堇青石窑具的多晶结构和各晶相的含量；结合窑具性能的研究，确定堇青石窑具具有优良性能的适宜配方。     

Crystalline Phase and Decomposition Dynamics of Aluminum Titanate at Different Temperature

The crystalline phase formed during aluminum titanate at 750-1300 ℃ as well as the relationship between its content change and decomposition dynamics was mainly discussed in this paper.Dynamical equation was established for calculating the reaction activation energy.It aimed at providing dynamics basic data for taking up necessary measures to inhibit the decomposition of aluminum titanate.Experimental results showed that aluminum titanate would decompose into TiO2 and corundum at 750-1300 ℃.Content of aluminum titanate would reduce with the increase of decomposition time,and the order of decomposition rates at different temperature was 1100 > 1200 > 1000 > 900 ℃.The decomposition was a chemical reaction with control steps,and could meet the first order reaction dynamic equation-F(G) = [(1-G)-2/3-1] = Kt.According to the calculation,rate constants of different decomposition reaction dynamic equations were K900 = 2.2×10-3,K1000 = 1.2×10-2,K1100 = 4×10-1 and K1200 = 1.5×10-1,and the reaction activation energy ΔGave = 203.21 KJ/mol.     

Preparation and Structural Defects of Al2-xZrx＋yTi1-yO5 and Al4.54Si1.46O9.73 Multiphase Material

In the study, sludge from the aluminum profile factory and kaolin were used as the raw materials. Through adding ZrO2 mineralizer in different contents, Al2-xZrx+yTi1-yO5 and Al4.54Si1.46O9.73 solid solution multiphase material was prepared to effectively inhibit the decomposition of aluminum titanate solid solution and optimize high temperature property of the multiphase material. With XRD and SEM means, crystalline structure and microstructure of each sample were characterized, and properties of each sample were tested. According to experimental results, the optimal addition amount of ZrO2 mineralizer was determined to be 1.5%. Correspondingly, contents for aluminum titanate solid solution, mullite solid solution and α-Al2O3 were 70.3%, 26.8% and 2.9% respectively, bulk density was 3.20 g/cm3, degree of porosity was 5.57%, water absorption rate was 1.74%, and the once thermal shock rupture strength retention rate was 90.52%.     

硅灰粉尘添加量对莫来石-堇青石复相材料晶相结构与性能影响

采用XRD和SEM法确定莫来石-堇青石复相材料的晶相结构及其含量。探讨不同含量硅灰粉尘对复相材料的晶相结构与性能的影响。实验结果表明:复相材料中存在α-堇青石、β-堇青石、μ-堇青石和莫来石四种晶相。堇青石含量随着硅灰粉尘结合剂含量的增加而增加。莫来石含量随着结剂含量的增加而减少。根据结构上的分析结果,确定2#为最隹的配方,其堇青石和莫来石含量分别为66.0%和33.7%,抗折强度为27.69Mpa,1次和10次热震抗折强度保持率分别为63.36%和33.7%,体积密度为2.69 g/cm3.     

碳化硅耐火材料浸渍AlPO_4溶液对材料晶相结构与性能影响

浸渍AlPO4饱和溶液有利于SiC耐火材料晶相结构的转化,有利于材料性能的优化。AlPO4是SiC的低温稳定-型向高温稳定-型转化的适宜矿化剂,浸渍2次可将-型全部转化成-型。材料性能随浸渍次数的增加而优化,浸渍4次的抗折强度、热震抗折强度保持率和体积密度为最高,而吸水率和显气孔率较低。     

原料杂质对堇青石窑具晶相结构与性能的影响

对重青石窑具原料中的CaO，TiO2，Fe2O3以及R2O（Na2O＋K2O）对窑具多晶结构与性能的影响进行研究，从而确定原料中的Cao，TiO2，Fe2O3和R2O允许的存在量为CaO（2．2～2．7）％，TiO2（1．0～1．5）％，Fe2O3（0．8）％和R2O≤0．9％。     

Influence of Impurity Na2O on Crystalline Structure of Cordierite Synthesized from Aluminum Sludge

Waste aluminum sludge, talc powder and clay were used to synthesize cordierite in this research. The impurities, such as Fe2O3, CaO, K2O and Na2O, in the raw materials have some influence on the structures and properties of the materials. In this paper, we mainly discuss the impact of impurity Na2O on the structure of cordierite, based on which the permitted amount of Na2O was determined. The results show that Na2O with the amount less than 0.6% has little influence on the cordierite formation; while when its amount increasing from 0.6% to 0.7%, the content of cordierite decreases from 86% to 84% and the permitted amount for Na2O in the raw materials is less than 6% with the best amount less than 0.3%. X‘pert plus software analysis results show the impurity Na2O has no influence on the cordierite space group and only the lattice parameters vary slightly; but it has much influence on the structure of Mg-AI spinel and the lattice parameters are much changed.     

Study on the In-situ Synthesis of Aluminum Titanate Sintered by Waste Aluminum Slag

Aluminum titanate was in-situ synthesized by using industrial waste-residue in the aluminum factory and TiO2 as the main raw materials and the influence of different reaction temperatures on the purity and microstructures of synthesized products were mainly discussed. The obtained Al2TiO5 was characterized by X-ray diffraction （XRD）, scanning electron microscopy （SEM） and relevant analytical software. The results show that elevating the sintering temperature can increase the content of aluminum titanate; and at 1420 ℃, it reaches the highest in the synthesized ceramic. When the sintering temperature continues to increase, the produced aluminum titanate will decompose resulting in the drop of its content. Therefore, the optimum sintering temperature of in-situ synthesis of aluminum titanate is determined as 1420 ℃, at which the grains of aluminum titanate grow completely, the purity of aluminum titanate is 89.3wt%., the highest density is 2.75 g/cm^3, and the porosity is 9%.