Removal of single and dual ring thiophene’s from dodecane using cavitation based processes

Utilising cavitation for enhancing oxidative desulphurization has been investigated for nearly-two decades with recent investigations shifting focus from low-capacity acoustic cavitation (AC) to scalable hydrodynamic cavitation (HC). This work focuses on developing a viable means for removing thiophene’s from fuels. In the first phase of this work, use of vortex based HC devices for removal of single and dual ring thiophenes from dodecane was investigated. HC was shown to be able to remove single ring thiophene from dodecane without using any external catalyst or additives. However, in absence of catalyst or additives, it was not possible to remove dual ring thiophenes such as dibenzothiophene using HC. Therefore, in the second phase of this work, various strategies based on use of catalyst or additives to augment cavitation based process were investigated. AC based experiments were opted for shortlisting suitable catalysts and additives for intensifying cavitation based processes. The influence of using oxidant (H₂O₂) and carboxylic acid catalysts on efficacy of removal of dual ring thiophenes is presented. Several conditions were tested, and the optimal volumetric ratios of 0.95 v/v % H₂O₂ and 6.25 v/v % HCOOH was identified and utilised throughout the remainder of the study. Regeneration of extractant which accumulates oxidised sulphur species from dodecane was also investigated using AC. The additives and process conditions reported in this work are useful for enhancing desulphurization performance.     

Improving efficiency for removal of ammoniacal nitrogen from wastewaters using hydrodynamic cavitation

The present study reports significant improvements in the removal of ammoniacal nitrogen from wastewater which is an important problem for many industries such as dyes and pigment, distilleries and fisheries. Pilot plant studies (capacity, 1 m³/h) on synthetic wastewater using 4-amino phenol as model nitrogen containing organic compound and two real industrial effluents of high ammoniacal nitrogen content were carried out using hydrodynamic cavitation. Two reactor geometries were evaluated for increased efficiency in removal-orifice and vortex diode. Effect of initial concentration (100–500 mg/L), effect of pressure drop (0.5–5 bar) and nature of cavitating device (linear and vortex flow for cavitation) were evaluated along with effect of salt content, effect of hydrogen peroxide addition and aeration. Initial concentration was found to have significant impact on the extent of removal: ~ 5 g/m³ removal for initial concentration of 100 mg/L and up to 12 g/m³ removal at high concentration of 500 mg/L. Interestingly, significant improvement of the order of magnitude (up to 8 times) in removal of ammoniacal nitrogen could be obtained by sparging air or oxygen in hydrodynamic cavitation and a very high removal of above 80% could be achieved. The removal of ammoniacal nitrogen by vortex diode was also found to be effective in the industrial wastewaters and results on two different effluent samples of distillery industry indicated up to 75% removal, though with longer time of treatment compared to that of synthetic wastewater. The developed methodology of hydrodynamic cavitation technology with aeration and vortex diode as a cavitating device was found to be highly effective for improving the efficiency of the conventional cavitation methods and hence can be highly useful in industrial wastewater treatment, specifically for the removal of ammoniacal nitrogen.     

Dynamics of laser-induced cavitation bubble during expansion over sharp-edge geometry submerged in liquid – an inside view by diffuse illumination

Laser ablation in liquids is growing in popularity for various applications including nanoparticle production, breakdown spectroscopy, and surface functionalization. When laser pulse ablates the solid target submerged in liquid, a cavitation bubble develops. In case of “finite” geometries of ablated solids, liquid dynamical phenomena can occur inside the bubble when the bubble overflows the surface edge. To observe this dynamics, we use diffuse illumination of a flashlamp in combination with a high-speed videography by exposure times down to 250 ns. The developed theoretical modelling and its comparison with the experimental observations clearly prove that this approach widens the observable area inside the bubble. We thereby use it to study the dynamics of laser-induced cavitation bubble during its expansion over a sharp-edge (“cliff-like” 90°) geometry submerged in water, ethanol, and polyethylene glycol 300. The samples are 17 mm wide stainless steel plates with thickness in the range of 0.025–2 mm. Bubbles are induced on the samples by 1064-nm laser pulses with pulse durations of 7–60 ns and pulse energies of 10–55 mJ. We observe formation of a fixed-type secondary cavity behind the edge where low-pressure area develops due to bubble-driven flow of the liquid. This occurs when the velocity of liquid overflow exceeds ~20 m s⁻¹. A re-entrant liquid injection with up to ~40 m s⁻¹ velocity may occur inside the bubble when the bubble overflows the edge of the sample. Formation and characteristics of the jet evidently depend on the relation between the breakdown-edge offset and the bubble energy, as well as the properties of the surrounding liquid. Higher viscosity of the liquid prevents the generation of the jet.     

Damage characteristics and surface description of near-wall materials subjected to ultrasonic cavitation

For the analysis of ultrasonic cavitation erosion on the surface of materials, the ultrasonic cavitation erosion experiments for AlCu4Mg1 and Ti6Al4V were carried out, and the changes of surface topography, surface roughness, and Vickers hardness were explored. Cavitation pits gradually expand and deepen with the increase of experiment time, and Ti6Al4V is more difficult to erode by cavitation than AlCu4Mg1. After experiments, the cavitation damage characteristics such as the single pit, the rainbow ring area, the fisheye pit, and some small pits were observed, which can be considered to be induced by a single micro-jet impact, ablation effect caused by the high temperature, micro-jet impingement with a sharp angle, and multibeam micro-jets coupling impact or negative pressure in the local area produced by micro-jet impact, respectively. The surface roughness and Vickers hardness of the material increase slowly after rapid growth at different points in time as the experiment time increases. With the increase of the ultrasonic amplitude, both of them first increase and then decrease after the ultrasonic amplitude is greater than 10.8 μm. The increases in surface roughness and Vickers hardness tend to decrease as the viscosity coefficient increases. Ultrasonic cavitation can cause submicron surface roughness and increase surface hardness by 20.36%, so it can be used as a surface treatment method.     

On the definition of cavitation intensity

Cavitation intensity has already been used to character the activity or strength of cavitation, and several methods are developed to measure the cavitation intensity. However, the previous definitions of cavitation intensity are often either vague or biased. In this paper, from the point of view of energy, the authors proposed a generalized definition of cavitation intensity, derived an approximate formula to calculate the cavitation intensity and discussed its measure method.     

Transient heating effects in high pressure Diesel injector nozzles

The tendency of today’s fuel injection systems to reach injection pressures up to 3000 bar in order to meet forthcoming emission regulations may significantly increase liquid temperatures due to friction heating; this paper identifies numerically the importance of fuel pressurization, phase-change due to cavitation, wall heat transfer and needle valve motion on the fluid heating induced in high pressure Diesel fuel injectors. These parameters affect the nozzle discharge coefficient (C_d), fuel exit temperature, cavitation volume fraction and temperature distribution within the nozzle. Variable fuel properties, being a function of the local pressure and temperature are found necessary in order to simulate accurately the effects of depressurization and heating induced by friction forces. Comparison of CFD predictions against a 0-D thermodynamic model, indicates that although the mean exit temperature increase relative to the initial fuel temperature is proportional to (1 − C_d²) at fixed needle positions, it can significantly deviate from this value when the motion of the needle valve, controlling the opening and closing of the injection process, is taken into consideration. Increasing the inlet pressure from 2000 bar, which is the pressure utilized in today’s fuel systems to 3000 bar, results to significantly increased fluid temperatures above the boiling point of the Diesel fuel components and therefore regions of potential heterogeneous fuel boiling are identified.     

A technique for in situ X-ray computed tomography of deformation-induced cavitation in thermoplastics

Deformation-induced cavitation influences the mechanical response of polymeric materials, but acquiring in situ measurements of the spatial evolution of cavities has typically necessitated the use of synchrotron radiation sources. The objective of this study is to develop and demonstrate a method allowing for in situ measurements of deformation-induced cavitation in axisymmetric polymer specimens, using a home-laboratory X-ray computed tomography setup. The method is demonstrated by assessing deformation-induced cavitation of mineral-filled PVC in a repeated loading-unloading experiment. A temporal resolution of about 3 s is obtained by exploiting the axisymmetry of notched round tensile specimens. The evolution of relative density was captured throughout the experiment, revealing an interplay between void nucleation and void growth. Combined with surface deformation measurements obtained by digital image correlation, the present technique yields data suitable for calibration and validation of material models.     

Design and optimization of a cavitating device for Congo red decolorization: Experimental investigation and CFD simulation

The aim of this work is to perform design and optimization of a cavitating device based on CFD simulation. A set of operational and geometrical parameters such as convergence angle, divergence angle, length of throat, and inlet pressure that can affect the hydrodynamic cavitation phenomenon generating in a Venturi are evaluated through CFD simulation and experimental approaches. Response surface methodology (RSM) was employed to achieve the optimum geometrical configuration. The CFD results show that the maximum cavitation zone in the Venturi can be obtained when half angle of the convergence section, throat length and half angle of the divergence section are 22.7°, 4 mm, and 6.5°, respectively. A maximum decolorization of 38.8% has been obtained using the designed Venturi at cavitation number (Cv) of 0.12. Additionally, the results were compared to that of various orifice plates. A decolorization of 26.2% using 33 holes orifice plate and 11.55% in one hole orifice plate approved the superiority of the designed Venturi.