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利用ANSYS 对低活化铁素体马氏体(RAFM)钢进行非熔化极气体保护焊(TIG 焊)与电子束焊的抗疲劳模拟分析,再利用SDS200 电液伺服疲劳试验机对TIG 焊和电子束焊的两种RAFM 钢试件进行实验。通过施加相同梯度负荷对TIG 焊和电子束焊试件进行焊缝的疲劳性能实验。与实验结果对比分析,结果显示电子束焊优于 TIG 焊,但在一定负载下可以用TIG 焊代替电子束焊。  相似文献   
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基于热弹塑性有限元法,采用ANSYS软件建立了网格疏密过渡的单箱五室钢箱梁壳单元模型;结合高效的分段移动热源,实现了对大型复杂长焊缝结构焊接全过程的数值模拟,并定性对比了宽幅钢箱梁在不同的环焊缝焊接顺序下顶板和底板的变形情况。分析结果表明:腹板焊缝的焊接顺序对竖向最大变形值(绝对值)的影响不大,其值主要取决于顶板和底板的焊接顺序;顶板和底板沿焊缝方向将会产生明显的"波浪变形",且整体外翘;中室所对应的顶板和底板沿焊缝方向的变形分别呈现出"M"形和"W"形;在垂直于焊缝的路径上,随着距焊缝中心线距离的增大,竖向变形整体减小;采用一定的焊接顺序,可有效调整钢箱梁顶板和底板焊缝附近"波浪变形"的变化幅度。以钢箱梁顶板焊缝中心线的线形为比选标准,确定的最优焊接顺序为先从外到内焊接腹板对接焊缝,再依次焊接顶板和底板对接焊缝。  相似文献   
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中国聚变工程实验堆水冷包层钢构件流道成形控制研究   总被引:1,自引:0,他引:1  
针对CFETR水冷包层流道钢构件热等静压制备时易变形压塌问题,利用单轴扩散焊设备开展了焊接工艺参数优化试验。在此基础上,重新设计了流道焊接界面位置和尺寸,用两步热等静压扩散焊法制备出了流道变形可控的平板型第一壁钢构件模块。优化试验表明,低活化钢试样的固相扩散焊温度需高于950℃,焊后经过760℃/60min回火热处理试样力学性能可以得到有效回复。  相似文献   
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以YBa_(2)Cu_(3)O_(7)(YBCO)带材为代表的二代高温超导带材被广泛应用于各类超导装备中,由于YBCO超导带材生产长度的限制,其接头技术将在带材的实用化发展中起到至关重要的作用,其中低熔点焊料焊接接头技术由于其工艺简单且能够满足目前二代高温超导材料的应用需求,成为现阶段接头制备的主流技术.本文基于YBCO基本属性,结合目前国内外的YBCO带材生产现状,系统全面地调研了低熔点焊料焊接接头技术的制作工艺及其性能的影响因素,明确了低熔点焊料焊接接头的关键影响因素,梳理了二代高温超导带材接头的焊接工艺流程,为二代高温超导带材接头的制备提供参考。  相似文献   
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Under the action of acoustic waves during an ultrasonic-assisted tungsten inert gas (TIG) welding process, a grain of a TIG weld of aluminum alloy is refined by nucleation and grain fragmentation. Herein, effects of ultrasound on grain fragmentation in the TIG weld of aluminum alloy are investigated via systematic welding experiments of pure aluminum. First, experiments involving continuous and fixed-position welding are performed, which demonstrate that ultrasound can break the grain of the TIG weld of pure aluminum. The microstructural characteristics of an ultrasonic-assisted TIG weld fabricated by fixed-position welding are analyzed. The microstructure is found to transform from plane crystal, columnar crystal, and uniform equiaxed crystal into plane crystal, deformed columnar crystal, and nonuniform equiaxed crystal after application of ultrasound. Second, factors influencing ultrasonic grain fragmentation are investigated. The ultrasonic amplitude and welding current are found to have a considerable effect on grain fragmentation. The degree of fragmentation first increases and then decreases with an increase in ultrasonic amplitude, and it increases with an increase in welding current. Measurement results of the vibration of the weld pool show that the degree of grain fragmentation is related to the intensity of acoustic nonlinearity in the weld pool. The greater the intensity of acoustic nonlinearity, the greater is the degree of grain fragmentation. Finally, the mechanism of ultrasonic grain fragmentation in the TIG weld of pure aluminum is discussed. A finite element simulation is used to simulate the acoustic pressure and flow in the weld pool. The acoustic pressure in the weld pool exceeds the cavitation threshold, and cavitation bubbles are generated. The flow velocity in the weld pool does not change noticeably after application of ultrasound. It is concluded that the high-pressure conditions induced during the occurrence of cavitation, lead to grain fragmentation in a pure aluminum TIG weld during an ultrasonic-assisted TIG welding process.  相似文献   
8.
For evaluating the microstructure evolution and mechanical property of Ni-based Hastelloy C-276 weld joint by the pulsed laser welding, the influence of pulsed laser welding on the microstructure and mechanical property of the weld joint is investigated by the analysis of the microstructure morphology, microhardness, phase structure and tensile property. The results indicate that, in the fusion zone three sections are divided on the basis of the patterns of grain structures. In the weld joint, the element segregation is found, but the trend of brittle phase׳s formation is weakened. The weld microhardness presents just a little higher than that of base metal, and there is no obvious the softened heat affected zone. Meanwhile in the weld joint, the phase structure is still the face-center cubic with the tiny shift of peak positions and widened Full Width at Half-Maximum. The yield strength of weld joint is the same as that of base metal, and the tensile strength is nearly 90% of that of base metal. The decreased tensile strength is mainly attributed to the dislocation piling-up.  相似文献   
9.
高向东  陈子琴 《中国物理 B》2015,24(1):18103-018103
In a laser butt joint welding process,it is required that the laser beam focus should be controlled to follow the weld joint path accurately.Small focus wandering off the weld joint may result in insufficient penetration or unacceptable welds.Recognition of joint position offset,which describes the deviation between the laser beam focus and the weld joint,is important for adjusting the laser beam focus and obtaining high quality welds.A new method based on the magneto-optical(MO)imaging is applied to measure the micro weld joint whose gap is less than 0.2 mm.The weldments are excited by an external magnetic field,and an MO sensor based on principle of Faraday magneto effect is used to capture the weld joint images.A sequence of MO images which are tested under different magnetic field intensities and different weld joint widths are acquired.By analyzing the MO image characteristics and extracting the weld joint features,the influence of magnetic field intensity and weld joint width on the MO images and detection of weld joint position is observed and summarized.  相似文献   
10.
《Applied Mathematical Modelling》2014,38(9-10):2505-2521
This paper investigates the essential conditions to improve the accuracy of a resistance spot welding computational study of advanced zinc coated steel sheets using rounded tip electrode. An experimental analysis is performed to highlight the required considerations for a suitable simulation. A sequential Electrical-Thermal-Metallurgical and Mechanical (ETMM) finite element analysis with appropriate precautions of the contact conditions enables to accurately simulate the nugget development during the welding. A critical smooth evolution of the contact radius is required. A fine meshing with an interfacial mesh size of at least 0.05 × 10−3 m combined with a coupling time step of 0.0025 s between the electrical-thermal-metallurgical and the mechanical analysis allows a regular incrementation of the contact radius, without burdening the time computing. Accurate values of the contact resistance depending on the interfacial pressure and temperature are essential for a good simulation of the nugget size. The ETMM calculation is successfully extended to the simulation of the welding of a typical two sheets assembly.  相似文献   
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