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1.
The polymer vane extruder, whose plasticating and conveying theory is based on elongational rheology, is a significant development in plastic processing equipment. As a result of its unique structure, it is desirable to use numerical simulation to study it. The results can be useful to set process parameters and optimize its structure. In this paper, numerical simulation of the mixing characteristics of the vane extruder was performed with the finite element computational fluid dynamics program POLYFLOW. To visualize the mixing process of the melts in a vane extruder based on the calculation of the transient flow, a particle tracking method was applied. By using the statistical post-processor program POLYSTAT, dispersive mixing and distributive mixing characteristics were evaluated in terms of shear rate, stretching rate, mixing index, and time average mixing efficiency. The simulation results showed that strong stretching existed in the vane extruder demonstrating that the vane extruder generated a more appropriate flow than a common twin-screw extruder to break material particles into smaller ones. The probability functions of mixing efficiency showed that the position near the outflow had the highest mixing efficiency. Furthermore, the time average mixing efficiency of most particles in the vane extruder were larger than that in a twin-screw extruder, indicating that in the vane extruder more mechanical energy was used to generate stretching.  相似文献   
2.
《先进技术聚合物》2018,29(1):41-51
An innovative eccentric rotor extruder, which can generate continuous elongation flow, was used to fabricate the poly(L‐lactide) (PLLA)/organo‐modified montmorillonite (OMMT) nanocomposites in different OMMT concentrations. The morphology of the nanocomposites was characterized by thermal gravimetric analyzer, X‐ray diffractometer, and transmission electron microscope. The results showed that the OMMT nanoparticles were uniformly dispersed in the PLLA matrix and mainly existed in intercalation mode. The intercalation and exfoliation process of OMMT in the eccentric rotor extruder may be a double‐side exfoliation, which is more effective than the layer‐by‐layer peeling mechanism based on the shear flow. The influence of OMMT on the rheological behavior of PLLA was investigated by dynamic rheological measurements, showing greater improvement of rheological properties for the nanocomposites. The thermo‐mechanical properties analysis indicated that significant enhancement of E′ can be seen for all the nanocomposites. Presence of intercalated OMMT platelets did not lead to a significant shift of the E″ and tan δ curves compared with that of pure PLLA. The crystallization and melting behavior was studied by differential scanning calorimetry, which indicated that the incorporation of OMMT nanoparticles slightly increased the crystallinity of PLLA matrix. The polarizing microscope was further carried out and showed that the dispersed OMMT nanoparticles acted as a heterogeneous nucleating agent to promote the crystallization of PLLA.  相似文献   
3.
The properties of polymer matrix composites are related not only to the chemical composition of the materials but also to the processing equipment used for their preparation which has a direct influence on the microstructure of the composites. In this paper polypropylene (PP)/multi-walled carbon nanotubes (MWCNTs) nanocomposites were prepared by melt blending through a self-developed, eccentric rotor extruder (ERE). The structure and elongational deformation mechanism of an ERE were described in detail. The morphological, rheological, thermal and mechanical properties of the resulting PP/MWCNTs nanocomposites were investigated. Scanning electron microscopy (SEM) and rheological analysis showed that the MWCNTs were well dispersed in the PP matrix. The thermal stability was investigated by thermogravimetric analysis (TGA) and indicated that the addition of MWCNTs could effectively improve the thermal stability of pure PP. The percentage of crystallinity and tensile strength of the composites were improved as a result of the heterogeneous nucleation effect of the MWCNTs in the PP matrix. The research results revealed that the enhancement of the properties of PP/MWCNTs composites could be attributed to a better dispersion of the MWCNTs in the matrix as compared to samples prepared by conventional extrusion.  相似文献   
4.
The polypropylene (PP)/polystyrene (PS)/montmorillonite (MMT) blends were prepared by an innovative eccentric rotor extruder based on continuous elongational flow. Addition of MMT nanoparticles was found to reduce the PS droplet size and improve the compatibility of PP/PS. The MMT nanoparticles had clear intercalation and/or exfoliation structures and were located mostly at the interface of PP/PS. It was found that the intercalation and exfoliation of MMT was finished under the synergy of interfacial interaction and tensile deformation so that we called the mechanism as “MMT exfoliation mechanism induced by synergy of interface and tensile deformation”. The rheological analysis showed that incorporation of MMT led to an increase in complex viscosity to an optimum level (5 wt%), after which any further increase in MMT concentration decreased the complex viscosity. Moreover, the degree of crystallinity of blends was controlled by the heterogeneous nucleation effect of MMT and the inhibition effect of PS.  相似文献   
5.
Numerical simulation was performed with the Computational Fluid Dynamics (CFD) analysis software POLYFLOW (ANSYS, Inc., USA) to investigate the melt transportation energy consumption and mixing characteristics of vane extruders. By modifying related parameters in the numerical simulation models, the effects of vane arrangement and eccentricity between rotor and stator were studied. The results showed that for different vane arrangements, the vane unit with four vanes distributed uniformly had the lowest energy consumption per unit melt transported in one cycle and the best mixing characteristics. With the increase of eccentricity, the average rotational power transmitted by the vanes to the melt increased, and the rate of increase increased. The same tendency occurred for the maximum shear rate and stretching rate experienced by the particles in the vane extruder. This suggested that the mixing performance of the vane unit increased significantly with the increase of eccentricity.  相似文献   
6.
 Nuclear Magnetic Resonance (NMR) was used to investigate the extrusion behaviour of PTFE pastes in a ram extruder. By means of 1H-NMR imaging (MRI) it is possible to determine the local proton density and therefore, the local fluid concentration. The 19F-MRI provides the local solid concentration. Thus the local saturation and the local porosity can be calculated with the information of the local fluid and solid concentration. Furthermore displacement profiles can be derived from NMR images by means of correlation techniques without any preparation or marking of the pastes. Received: 8 May 2000   Accepted: 1 May 2001  相似文献   
7.
The conversion and residence time were investigated during the bulk polymerization of styrene in a twin screw extruder. It was found that polymerization mainly occurred in the zone between 400 and 1000 mm along the screw axis in the extruder, corresponding to the residence time of the reactants ranging from 1 to 4 min in the extruder. Furthermore, the processing conditions (feed rate, screw rotation rate) and average molecular weight of the polymer have a great effect on the residence time. Based on dimensionless analysis, a model of the residence time has been built‐up, which has been confirmed by the results of realistic measurements. A kinetic model of the polymerization has also been established under the assumption that the screw extruder can be regarded as an ideal plug flow reactor. Copyright © 2004 John Wiley & Sons, Ltd.  相似文献   
8.
This paper applies the finite‐volume method to computations of steady flows of viscous and viscoelastic incompressible fluids in complex two and three‐dimensional geometries. The materials adopted in the study obey different constitutive laws: Newtonian, purely viscous Carreau–Yasuda as also Upper‐Convected Maxwell and Phan‐Thien/Tanner differential models, with a Williams–Landel–Ferry (WLF) equation for temperature dependence. Specific analyses are made depending on the rheological model. A staggered grid is used for discretizing the equations and unknowns. Stockage possibilities allow us to solve problems involving a great number of degrees of freedom, up to 1 500 000 unknowns with a desk computer. In relation to the fluid properties, our numerical simulations provide flow characteristics for various 2D and 3D configurations and demonstrate the possibilities of the code to solve problems involving complex nonlinear constitutive equations with thermal effects. Copyright © 2009 John Wiley & Sons, Ltd.  相似文献   
9.
A three‐dimensional extended finite element method is presented to simulate Stokes flow in complex geometries with internal moving parts. Instead of re‐meshing the flow domain, the kinematics of the internal objects are imposed on the conservation equations using a constraint, implemented with a Lagrangian multiplier. To capture discontinuities of field variables, such as pressure and velocity, on the intersected elements, XFEM is used. To validate our method, it is first applied to a relatively simple problem, that is, the flow around a cylinder in a channel. The results are verified by comparing with a boundary‐fitted solution. After validation of the model and its implementation, the three‐dimensional flow in a twin‐screw extruder is simulated and the results are compared with experimental data from literature. XFEM shows very good accuracy for complex geometries with internal moving parts and narrow gap regions where the shear rate is orders of magnitude higher than in other regions. Copyright © 2011 John Wiley & Sons, Ltd.  相似文献   
10.
The effect of compatibilizer types and concentrations on the mechanical properties and morphology of Pithecellobium Clypearia Benth Fiber (PCBF)/recycled ABS composites prepared by a vane extruder were characterized. In addition, the percentage of compatibilizer was fixed at 8%, and the effect of lubricant concentrations on the mechanical properties and torque behaviors of the composites was also studied. Maleic anhydride grafted ABS (ABS-g-MAH) and maleic anhydride grafted PS (PS-g-MAH) were used as compatibilizers; the lubricant used was Struktol TPW 604 (blend of aliphatic carboxylic acid salts and mono diamides). The composite with 8% ABS-g-MAH showed superior mechanical properties compared to the composite without compatibilizer and the 8% PS-g-MAH compatibilized composites. Compared with PS-g-MAH, ABS-g-MAH was more effective for the composites to improve the interfacial interaction and mechanical properties. The comprehensive mechanical properties of PCBF/recycled ABS composite filled with 4% lubricant were better than the composites without lubricant and the composites with any other content of TPW 604. Moreover, the torque of the composites in an internal mixer decreased with an increasing lubricant content.  相似文献   
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