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1.
室温条件下,采用CFT-Ⅰ型多功能材料表面综合性能测试仪对AISI 4340钢进行了往复干摩擦磨损试验,研究了其摩擦磨损特性.采用扫描电子显微镜(SEM)和能谱仪(EDS)对磨痕和亚表层进行了观察和检测,分析了磨损表面微观形貌、亚表层塑性变形和碳氧元素含量演化.结果表明:磨损形式以磨粒磨损为主,并伴随轻微黏着磨损和剥落磨损;磨损表面分布着长度、宽度、深度不一的划痕以及鳞片状和颗粒状磨屑;磨损表面出现轻微氧化,磨屑呈现不同程度的碳富集和氧化;亚表层出现明显摩擦影响层,距表层越近,塑性变形越明显,晶界角逐渐汇聚于表面,在表面处趋于平行;往复运动导致塑性变形方向不一致,磨痕中部,塑性变形向某位置聚集.  相似文献   
2.
Electrochemical impedance spectroscopy and XPS studies on AISI 304 stainless steel in naturally aerated 0.5 M H2SO4 solution were carried out at room temperature. The valuable model of the metal/solution interphase was established, and the reliable equivalent electrical circuits in the solution were presented. The analysis of the chemical composition of passive film on AISI 304 stainless steel was carried out by XPS. The passive film of AISI 304 stainless steel is composed of oxyhydroxides, Fe2O3, FeO, Cr2O3, NiO, sulfate, sulfite, and sulfide (FeS, NiS). It is reported that the ferrous sulfide film formed on AISI 304 stainless steel in the dilute sulfuric acid solution. The possible process in which sulfuric acid is reduced to sulfite and sulfide is proposed. The galvanic interaction of sulfide inclusions with the base alloy is introduced. Copyright © 2011 John Wiley & Sons, Ltd.  相似文献   
3.
Interaction of Nd:YAG laser, operating at 266 nm wavelength and a pulse duration of 40 ps, with AISI 1045 steel was studied. Surface damage threshold was estimated to be 0.14 J/cm2. The steel surface modification was studied at the laser fluence of ∼1.0 J/cm2. The energy absorbed from Nd:YAG laser beam is partially converted to thermal energy, which generates a series of effects, such as melting, vaporization of the molten material, shock waves, etc. The following AISI 1045 steel surface morphological changes and processes were observed: (i) intensive damage of the target in the central zone of irradiated area; (ii) appearance of periodic surface structures at nano-level, with periodicity in agreement with the used wavelength; (iii) reduction of oxygen concentration in irradiated area; and (iv) development of plasma in front of the target. Generally, interaction of laser beam with AISI 1045 steel (at 266 nm) results in a near-instantaneous creation of damage, meaning that large steel surfaces can be modified in short times.  相似文献   
4.
Deformation and failure mechanism in AISI 4340 steel under ballistic impact   总被引:2,自引:0,他引:2  
Deformation and failure mechanism in quench-hardened AISI 4340 steel under ballistic impact is investigated. The influence of microstructure on damage evolution is also evaluated. Strain localization and shear failure along adiabatic shear bands are the dominant deformation and failure mechanisms. The time and critical strain for the commencement of strain localization is influenced by strain rate and microstructure. The microstructure of the steel sample also influenced the type of adiabatic shear bands formed during impact. Failure mechanism involves nucleation of micro-voids, which clusters to form bigger pores. Extremely fine micro-cracks are initiated adjacent to the pores and in shear flow direction along the shear bands. These micro-cracks become interconnected and grow to macro-cracks, which cause fracture of some of the investigated cylindrical steel samples under impact. The susceptibility of the adiabatic shear bands to cracking increases with decreasing tempering temperature of the steel.  相似文献   
5.
A new-generation unalloyed low-carbon steel (containing 0.1?wt.% C) has been recently developed by the research group of the present corresponding author through incomplete austenitisation-based cyclic ice-brine quenching possessing an exceptionally high strength (UTS?=?1.7?GPa) along with elimination of a yield point phenomenon. This is attributed to the evolution of a novel microstructure that consists of fine plate martensite crystals with a dispersion of nano-sized cementite particles and clusters. The present research work is conceived as the Part II of this investigation to establish this new-generation ultrahigh strength low-carbon steel as a unique wear-resistant steel substituting the conventional dual-phase steel along with the readily awaited in-depth correlation between wear mechanism and structural evolution. The wear behaviour of heat-treated steels is investigated against an alumina disc using a pin-on-disc tribometer. The steel subjected to incomplete austenitisation-based cyclic ice-brine quenching exhibits much better wear resistance than conventional dual-phase steel. Dominant microcutting and microploughing abrasion aggravate wear loss, especially at higher load, in dual-phase steel that inherently possesses lower matrix hardness. But, very high-surface hardness is attained in the incomplete austenitisation-based cyclic ice-brine quenched steel by virtue of a significant strain hardening of martensite matrix in between hard nano-sized cementite particles. Besides, the wear rate is not allowed to shoot up even at the highest load through the generation of hard abrasion-resistant tribo-oxide layer of Al2FeO4. This envisages an advent of novel wear-resistant steel as a better substitution for the dual-phase steel.  相似文献   
6.
An inverse method is presented for estimating shear stress in the work material in the region of chip–tool contact along the rake face of the tool during orthogonal machining. The method is motivated by a model of heat generation in the chip, which is based on a two-zone contact model for friction along the rake face, and an estimate of the steady-state flow of heat into the cutting tool. Given an experimentally determined discrete set of steady-state temperature measurements along the rake face of the tool, it is shown how to estimate the corresponding shear stress distribution on the rake face, even when no friction model is specified.  相似文献   
7.
In the paper, there are described chemical compositions of passive surface layers formed on AISI 304 L (EN 1.4307) stainless steel after standard (EP50; i = 50 A/dm2) and high‐current density (EP1000; i = 1000 A/dm2) electropolishing. For the studies, a mixture of orthophosphoric and sulfuric acid electrolyte in proportion 1:4 was used. The survey and high‐resolution spectra of Cr 2p, Fe 2p, S 2p, P 2p, Ni 2p and C 1s are presented. On the basis of the obtained results it was noted that the chromium‐to‐iron ratio (Cr/Fe) after EP50 was about 3.5 times higher than that after EP1000 treatment. The phosphorus‐to‐sulfur ratios after EP50 and EP1000 electropolishing were 0.13 and 0.3, respectively, and nickel to the sum of chromium and iron coefficient (Ni/Cr + Fe) for both electrochemical polishing was equal to 0.04. Copyright © 2014 John Wiley & Sons, Ltd.  相似文献   
8.
Interaction of Nd:YAG laser, operating at 1064 or 532 nm wavelength and a pulse duration of 40 ps, with AISI 1045 steel was studied. Surface damage thresholds were estimated to be 0.30 and 0.16 J/cm2 at the wavelengths of 1064 and 532 nm, respectively. The steel surface modification was studied at the laser energy density of 10.3 J/cm2 (at 1064 nm) and 5.4 J/cm2 (at 532 nm). The energy absorbed from Nd:YAG laser beam is partially converted to thermal energy, which generates a series of effects, such as melting, vaporization of the molten material, shock waves, etc. The following AISI 1045 steel surface morphological changes and processes were observed: (i) both laser wavelengths cause damage of the steel in the central zone of irradiated area; (ii) appearance of a hydrodynamic feature in the form of resolidified droplets of the material in the surrounding outer zone with 1064 nm laser wavelength; (iii) appearance of periodic surface structures, at micro- and nano-level, with the 532 nm wavelength and, (iv) development of plasma in front of the target. Generally, interaction of laser beam with the AISI 1045 steel (at 1064 and 532 nm) results in a near-instantaneous creation of damage, meaning that large steel surfaces can be processed in short time.  相似文献   
9.
Recently, laser welding of austenitic stainless steel has received great attention in industry. This is due to its widespread application in petroleum refinement stations, power plants, the pharmaceutical industry and also in households. Therefore, mechanical properties should be controlled to obtain good welded joints. The welding process should be optimized by the proper mathematical models. In this research, the tensile strength and impact strength along with the joint-operating cost of laser-welded butt joints made of AISI304 was investigated.Design-expert software was used to establish the design matrix and to analyze the experimental data. The relationships between the laser-welding parameters (laser power, welding speed and focal point position) and the three responses (tensile strength, impact strength and joint-operating cost) were established. Also, the optimization capabilities in design-expert software were used to optimize the welding process.The developed mathematical models were tested for adequacy using analysis of variance and other adequacy measures. In this investigation, the optimal welding conditions were identified in order to increase the productivity and minimize the total operating cost. Overlay graphs were plotted by superimposing the contours for the various response surfaces. The process parameters effect was determined and the optimal welding combinations were tabulated.  相似文献   
10.
A uniform and continuous chromized coating on AISI 1020 steel is produced by low-temperature pack chromization (LTPC) with electrical discharge machining and Ni electroplating pretreatments. The anticorrosive performance of the chromized steels is investigated in a 0.5 M H2SO4 solution at room temperature. The testing results indicate that the chromized specimen with electrical discharge machining and Ni electroplating pretreatments exhibits the lowest corrosion current density, 2.16 × 10−8 A cm−2, among the tested specimens. The corrosion resistance of all tested specimens are in the order of bare 1020 < 1020-Cr(700-2) < 1020-Ni-Cr(700-2) < 1020-EDM-Ni-Cr(700-2). Moreover, the 1020-Ni-Cr(700-2) specimen have the best conductivity as a result of the less amount of oxides in the superficial coating.  相似文献   
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