Synthesis of acetone oxime through acetone ammoximation over TS-1

The ammoximation of acetone to acetone oxime with 30 wt.% hydrogen peroxide over TS-1 has been studied. The conversion of acetone and the selectivity to acetone oxime can reach 99% and 94%, respectively. The by-products are the corresponding hydrazone, imine and small amounts of unidentified compounds. The influence of various parameters such as solvent, temperature, amounts of catalyst and the NH₃ to acetone molar ratio were investigated. This revised version was published online in August 2006 with corrections to the Cover Date.     

B-TS-1分子筛的合成及其催化氧化性能

In this paper, boron-modified titanium silicalite-1 (B-TS-1) was synthesized, and its catalytic performance was studied. B-TS-1 improved the stability of cyclohexanone ammoximation. Combined with the root of deactivation of the catalyst and H₂O₂ reaction behavior in the liquid-phase ammoximation process, analysis showed that H₂O₂ is the key to control the side reactions of the cyclohexanone ammoximation system to form organic byproducts, and these byproducts result in the deactivation of catalyst because they block pores. It is concluded that B-TS-1 could effectively decrease the residual H₂O₂ to suppress the side reactions and prolong the catalyst lifetime in cyclohexanone ammoximation. Simultaneous introduction of appropriate amounts of B and Al to form B/Al-TS-1 resulted in a material that further improved the stability of cyclohexanone ammoximation.     

Effects of organic solvents on the structure stability of TS-1 for the ammoximation of cyclohexanone

The effects of organic solvents on the ammoximation of cyclohexanone to cyclohexanone oxime with H₂O₂and NH₃ over TS-1 were studied. To investigate the effects of ammonia and organic solvents on the structure stability of the catalyst, TS-1 samples were pretreated under severe conditions in ammonia solution or ammonia solution plus methanol, toluene or t-butanol, respectively, and then characterized bySEM, XRD, FTIR, etc. The results revealed that t-butanol is the best solvent for the ammoximation reaction; ammonia tends to destroy the active sites, -Ti-O-Si- structure in TS-1, but the presence of organic solvents remarkably limits this damaging effect of ammonia.     

TS分子筛的催化氧化性能研究Ⅴ.环己酮氨肟化反应

研究了自制的钛硅分子筛(TS-1)催化H_2O_2参与的环己酮氨肟化反应.结果表明,降低反应溶液中H_2O_2的浓度、增加NH_3用量有利于H_2O_2利用率、环己酮肟收率和选择性的提高,适宜的n(H_2O_2):n(酮)<1.0,n(NH_3):n(酮)>2.0.反应时间应控制在3.5h左右.对溶剂的研究显示,叔丁醇在溶剂中所占的体积对反应有较大的影响,在叔丁醇体积分数为0.2到0.8之间,实验获得了较好的结果.当n(NH_3):n(H_2O_2):n(酮)=2.0:1.0:1.0,叔丁醇体积分数为0.5,反应时间2.5h,反应温度353K时,H_2O_2利用率、环己酮肟收率和选择性分别达95%,94%和97%以上.并对空白实验结果和TS-1的重复性试验进行了讨论.     

微波法合成氟改性TS-1及其催化环己酮氨肟化性能

通过微波辅助法制备了含氟的TS-1（F-TS-1-M），并与传统方法制备的氟改性TS-1（F-TS-1-T），微波处理的TS-1（TS-1-M）和未改性TS-1进行比较.XRD、DR UV-Vis、XPS表明F-TS-1-M和TS-1-M分子筛上的部分非骨架钛转变为骨架钛，这是由于微波的选择性效应可以不同程度地活化Ti—O和Si—O键；¹⁹F MAS NMR证实了F-TS-1-M分子筛中氟元素是以Si-F和SiF₆^2-的形式存在；²⁹Si MAS NMR表明F-TS-1-M分子筛的骨架缺陷位和表面羟基减少，Py-FT-IR结果表明F-TS-1-M的Lewis酸性和疏水性高于F-TS-1-T、TS-1-M和TS-1.在环己酮氨肟化的反应中表现出优异的催化性能.     

环己酮氨肟化反应中TS-1催化剂的积炭失活

 采用连续淤浆反应器,在环己酮质量空速为6 h-1和温度为70 ℃的条件下,对 TS-1 催化剂上环己酮氨肟化制环己酮肟反应过程中的活性变化规律进行了考察,并用热重-差热分析、程序升温脱附、 N2物理吸附、程序升温氧化和傅里叶变换红外光谱等测试手段对不同运转时间及再生后的催化剂进行了表征. 结果表明,催化剂运转时间在60 h以内时活性稳定,然后迅速下降; 积炭是引起催化剂失活的主要原因. 催化剂表面的积炭主要沉积在 TS-1 的微孔内,含碳物种有两种类型: 易除炭存在于Ti中心附近,可在350 ℃下氧化除去; 难除炭沉积于强酸中心 Si-OH 处,需在700 ℃下才能除去. 催化剂失活前后的骨架结构未发生显著变化,经烧炭再生后活性可恢复到新鲜催化剂的水平.     

Reaction mechanism of the ammoximation of ketones catalyzed by TS-1

Summary The liquid-phase adsorption of acetone, butanone, cyclohexanone, 3-methylcyclohexanone and 4-butylcyclohexanone on TS-1 were measured, and the direct ammoximation reactions of these ketones with H₂O₂and NH₃catalyzed by TS-1 were studied. The catalysts after reaction were characterized by TGA. The adsorption results showed that acetone, butanone, cyclohexanone and 3-methylcyclohexanone could enter into the cavity of TS-1, while 4-butylcyclohexanone could not. In the ammoximation reactions, all the ketones were converted into the corresponding oximes in highconversions and selectivities. In combination with the TGA results, it is inferred thatthe ammoximation reactions of acetone and butanone may occur to some extent inside the pores of TS-1. For cyclohexanone and 3-methylcyclohexanone, the ketone-involving step may occur inside the pores of TS-1 to a limited extent but for 4-butylcyclohexanone, may only occur outside the catalyst.</o:p>     

钛硅分子筛催化环己酮液相氨肟化固定床工艺

采用固定床模式,研究了钛硅分子筛催化环己酮制环己酮肟液相氨肟化反应.结果表明,该工艺模式具有可行性与普适性.优化的反应条件为:温度333K,体系氨浓度>2%,酮/H₂O₂摩尔比=5,H₂O₂空速0.083h^-1.此时环己酮转化率、环己酮肟选择性、H₂O₂转化率及其有效利用率分别达18.7%,99.5%,94.7%和98.7%.进一步研究了H₂O₂在该过程中的反应行为,发现固定床工艺模式能有效提高H₂O₂的有效利用率,其主要原因是该模式有利于羟胺的生成及其进一步与酮反应生成肟.适当的空速与氨和酮的浓度是实现H₂O₂高效利用的关键因素.     

以氨水做碱源胶态晶种导向法合成小晶粒TS-1分子筛

TS-1分子筛具有MFI拓扑结构,因其独特的择形选择性和优异的催化氧化能力而广受关注.最早报道的TS-1合成方法采用大量四丙基氢氧化铵(TPAOH)作为有机结构导向剂, TPAOH价格昂贵,制约着TS-1分子筛大规模应用.开发廉价、环境友好的合成工艺是TS-1分子筛合成领域的重要课题.以价格相对较低的四丙基溴化铵(TPABr)代替TPAOH做有机结构导向剂,以氨水为碱源可合成TS-1分子筛,但产物晶粒尺寸远远大于以TPAOH做模板的合成结果,影响TS-1分子筛的传质和催化性能.因此,人们对该法进行了改进,选用有机胺作为碱源, TPABr为结构导向剂合成TS-1分子筛,但始终未能将其晶粒尺寸降至1μm以下.在合成体系中引入预先合成的TS-1分子筛或TS-1胶态前驱体作为晶种可以促进成核,缩短成核诱导期,有利于获得小晶粒尺寸的TS-1分子筛.此类方法往往需要辅助以大量有机胺等结构导向剂;胶态TS-1前驱体的制备需要特别小心以保证晶种中Ti的四配位状态,通常需要经历低温水解钛酸四丁酯(TBOT)和高温加热除醇等繁琐步骤.而胶态纯硅silicalite-1制备则相对简单,且已广泛用于导向合成同样具有MFI结构的ZSM-5沸石,但目前鲜有以silicalite-1做晶种合成TS-1分子筛的报道.基于此,本文以纯硅胶态silicalite-1为晶种,以氨水做碱源,辅助以少量TPABr做导向剂,合成了小晶粒TS-1分子筛,并以正己烯环氧化和环己酮氨肟化做探针反应考察了所得TS-1分子筛的催化氧化性能. X射线衍射结果表明,当晶种中SiO2占合成体系中SiO2的10 wt%(晶种引入TPAOH, TPAOH/SiO2=0.35),加入TPABr (TPABr/SiO2=0.03)做辅助结构导向剂,即合成体系中总(TPAOH+TPABr)/SiO2摩尔比低至0.07时,所得样品依然具有良好的结晶度.扫描电镜照片观察不到无定形物存在;晶种中SiO2占合成体系中SiO2的10 wt%时,所得TS-1晶粒尺寸约为250 nm ×150 nm ×50 nm;其他条件不变,胶态晶种用量增加到15 wt%时,初级晶粒尺寸基本保持不变,晶粒-晶粒之间交叉生长,形成孪生形貌;继续增加胶态晶种用量至20 wt%时,晶粒尺寸下降至仅100 nm左右;而用20 wt%胶态晶种所含相同量的TPAOH来代替胶态晶种,得到样品呈近10μm的大块状.与之对应的是,胶态silicalite-1晶种导向得到的小晶粒TS-1分子筛具有比直接用TPAOH得到的大块状样品更大的外比表面积和堆积孔体积.分析结果显示所得TS-1分子筛的体相TiO2/SiO2比在41–43.红外光谱和紫外可见光谱结果表明,胶态晶种导向法所得TS-1分子筛中的Ti主要以四配位状态存在,而直接用TPAOH合成的大块状样品则呈现显著骨架外Ti吸收峰,说明胶态晶种有助于Ti物种进入分子筛骨架.在催化正己烯环氧化反应时,用胶态silicalite-1晶种导向得到的小晶粒TS-1分子筛表现出与大块状TS-1相似的催化性能;而以环己酮氨肟化做探针反应时,小晶粒TS-1分子筛因具有外比表面积大和扩散路径短等优点而表现出远远高于大块状TS-1分子筛的催化活性.但与文献报道的相同SiO2/TiO2比的TS-1分子筛比较,本文所得小晶粒TS-1分子筛催化正己烯环氧化的活性略差.提高该小晶粒TS-1分子筛正己烯环氧化活性和建立构-效关系是下一步工作的重点.     

加料方式及底物浓度对Ti-MWW催化剂上环己酮氨肟化反应的影响

 研究了加料方式和底物浓度对钛硅分子筛Ti-MWW催化环己酮液相氨肟化反应的影响. 结果表明,加料方式对 Ti-MWW 催化环己酮氨肟化过程有重要影响,过氧化氢的浓度对反应过程也有一定的影响. 在过氧化氢缓慢加入反应体系的情况下,环己酮转化率和环己酮肟选择性都高于99%, 而且该反应过程以水作溶剂,对环境友好.