烧结烟气脱硫脱硝用活性炭混合钢渣复合材料的光谱学分析

钢渣是冶金工业中产生的主要固体废弃物,其产量约为每年粗钢产量的15%~20%。由于技术的局限,导致我国钢渣利用率较低,仅为年钢渣产量的10%,同时加之管理制度的不健全,导致钢渣大量露天堆放,对土地资源、地下水源,以及空气质量形成严重影响。固体废弃物再利用是资源可持续发展的重要途径之一,钢渣的主要化学成分为CaO, SiO2, Al2O3, MgO, Fe2O3, MnO, f-CaO等。面对上述问题,利用冶金固体废弃物与活性炭开发一种价格低廉且性能优越的活性炭混合钢渣复合材料,既是冶金固体废弃物的高附加值利用与资源可持续发展的重要途径之一,也是大幅降低改性活性炭生产成本与提高经济效益的重要途径之一。该研究创新性以活性炭与钢渣为研究对象,利用钢渣中含有的金属氧化物对活性炭进行改性处理制备用于烧结烟气脱硫脱硝的活性炭混合钢渣复合材料,通过搭建实验反应装置对活性炭混合钢渣复合材料的脱硫脱硝性能进行测试。利用X射线荧光光谱仪(XRF)对钢渣的化学成分进行测试与分析,比表面积及孔径测定仪(BET)对活性炭混合钢渣复合材料的孔结构进行测试与分析,傅里叶变换红外光谱仪(FTIR)对钢渣的结构组成进行测试与分析,扫描电子显微镜(SEM)对活性炭混合钢渣复合材料的微观结构进行测试与分析,以揭示活性炭与钢渣制备活性炭混合钢渣复合材料的机理,以及活性炭混合钢渣复合材料对烧结烟气脱硫脱硝的机理。结果表明:当钢渣为电炉热泼渣、钢渣与活性炭质量比为2∶4、钢渣与活性炭细度为400目时,活性炭混合钢渣复合材料具有良好的脱硫脱硝性能与合理的经济性,即脱硫效率为100%、脱硝效率为58%。活性炭混合钢渣复合材料具有的多孔结构对SO2和NO进行有作用,钢渣中Fe2O3与MnO2促使活性炭官能团进行催化还原反应提高脱硫脱硝性能,其中吸附作用是主导与前提,催化还原反应是辅助与协同。以期为高附加值的钢渣利用提供新途径,实现钢铁企业以废治废、以废增效的目的。     

电感耦合等离子体原子发射光谱法(ICP-AES)测定铜渣精矿中杂质含量

采用电感耦合等离子体发射光谱法测定了铜渣精矿中砷、锑、铋、铅、锌、镁的量。其测定范围:ω(As):0.05%~0.45%,ω(Sb):0.07%~0.30%,ω(Bi):0.01%~0.20%,ω(Pb):1.00%~4.50%,ω(Zn):1.00%~4.50%,ω(Mg):0.10%~1.00%。经加标回收实验,各元素的加标回收率为92%~104%(n=3),相对标准偏差(RSD)小于5%(n=11)。方法准确快速可靠,适用于铜渣精矿中砷、锑、铋、铅、锌、镁量的同时测定.     

钢渣与污泥协同资源化研究进展

钢渣和污泥作为传统大宗固体废弃物,始终面临处理成本高、回收利用率低等问题,但其内部含有大量可利用物质,具有较高的资源化利用价值,现已成为国内外的研究热点。为了提高钢渣与污泥绿色、高效、协同资源化利用,综述了近年来国内外钢渣在建筑、道路、水处理、农业等领域资源化利用的研究进展,立足固废无害化、减量化,从钢渣和污泥的资源化进行分析与总结,指出不同研究方法的特点和优劣,为固废资源化利用提供参考。并基于我国发展现状对钢渣与污泥资源化利用的未来发展方向进行了展望,以期为固废处理行业的良性发展提供一定的理论支撑。     

Prediction and simulation of wear response of Linz–Donawitz (LD) slag filled glass–epoxy composites using neural computation

This article reports on the implementation of a soft computing technique based on artificial neural networks (ANNs) in analyzing the wear performance of a new class of hybrid composites filled with Linz–Donawitz slag (LDS). LDS is a major solid waste generated in huge quantities during steel making. It comes from slag formers such as burned lime/dolomite and from oxidizing of silica, iron etc. while refining the iron into steel in the LD furnace. In this work, hybrid composites consisting of short glass fiber (SGF) reinforced epoxy filled with different LDS content (0, 7.5, 15 and 22.5 wt%) are prepared by simple hand lay‐up technique. Solid particle erosion trials, as per ASTM G 76 test standards, are conducted on the composite samples following a well‐planned experimental schedule based on Taguchi design of experiments. Significant process parameters predominantly influencing the rate of erosion are identified. The study reveals that the LDS content is the most significant among various factors influencing the wear rate of these composites. Further, a model based on ANN for the prediction of erosion performance of these composites is implemented. The ANN prediction profiles for the characteristic wear properties exhibit very good agreement with the measured results demonstrating that a well‐trained network has been created. The simulated results explaining the effect of significant process variables on the wear rate indicate that the trained neural network possesses enough generalization capability of predicting wear rate even beyond the experimental range. Copyright © 2014 John Wiley & Sons, Ltd.     

VITRIFICATION OF LIGNITE FLY ASH AND METAL SLAGS FOR THE PRODUCTION OF GLASS AND GLASS CERAMICS

This work focuses on the production of glass and glass-ceramics by using industrial wastes or by-products, e.g., two fly ashes from the combustion of lignite, a slag from the production of Fe-Ni and a slag from the making of steel. Vitrification took place at 1 350°-1450℃ and crystallization was achieved by heat treatment at 900, 950 and 1 000℃. The capability of the waste to be vitrified and subsequently devitrified was determined by XRD techniques. The crystalline phase depends greatly on the structure of the by-product and the heat treatment. The final products showed low leachability and good hardness.     

连铸结晶器内部流场及熔渣卷入的数值模拟

针对连铸结晶器内部流场及熔渣卷入过程 ,提出了两方程k -ε湍流模型和充填法数值计算模型 ,并采用硅油 /水模拟体系代替熔渣 /钢液体系 ,进行了模拟试验和数值计算。对充气造成的浸入式水口水流脉动的影响进行分析。计算结果与试验结果符合良好 ,表明本文所采用的数值模拟方法是适用的     

微波加热制备含稀土(La2O3)矿渣微晶玻璃研究

利用矿渣制备微晶玻璃是提高矿产资源利用率的主要形式之一。本文以白云鄂博尾矿为原料,采用微波一步法制备了CaO-MgO-Al₂O₃-SiO₂(CMAS)系辉石相矿渣微晶玻璃。选择835 ℃作为晶化温度,研究了微波加热对微晶玻璃析晶行为和微观组织的影响。以La₂O₃作为研究变量探讨了La₂O₃添加对矿渣微晶玻璃析晶行为的作用。与传统的热处理制度相比,微波加热可以在较短的时间内达到较高的析晶效果。同时La₂O₃的添加促进了晶粒细化。由拉曼光谱分析,La离子添加会导致玻璃网络中桥氧的增多,促进了辉石相析晶。在La的添加量为4%(质量分数)时硬度最高,达到了829.22 MPa。     

鼓风炉渣中氧化钙的测定方法改进

在参照DHF83-B多元素快速分析仪法测定炉渣中氧化钙的基础上,对鼓风炉渣中氧化钙的测定方法进行了改进。用盐酸（1+1）溶样,三乙醇胺掩蔽残留的铁、铝、锰等元素,以钙指示剂作指示剂,于pH值大于12时用EDTA标准溶液滴定氧化钙。EDTA滴定法分析结果的相对标准偏差RSD为2.82%,与DHF83-B多元素快速分析仪法比较,其结果基本一致。该方法具有准确度好、快速简便等优点,适合用于冶炼炉渣中氧化钙含量的测定。     

Catalysts derived from waste slag for transesterification

MgO-CaO/SiO2 solid catalysts derived from waste slag (WS) of metal magnesium plant were prepared. The catalytic performances were evaluated in the transesterification of rapeseed oil with methanol to biodiesel in a 500 mL three-necked reactor under atmospheric pressure. The basic strengh of the catalyst reached 22.0 measured by indicators accroding to Hammett scale. The results show that the MgO-CaO/SiO2 is an excellent catalyst for transesterification, and the conversion of rapeseed oil reach 98% under the optimum condition.     

Ash and Slag Waste as a Secondary Raw Material

In the process of industrial corporation activities a lot of waste, which pollutes the atmosphere, is generated, for example ash and slag. In Tomsk region, by estimates, ash stores occupy about 600 hectares, which contain about 25 million tons by weight. In Russian thermal power-stations ash disposal areas there are about 1.3 billion tons of ash, and only 10% of it is used. That is why this problem is topical enough. In this paper the scheme of producing ash ceramic bricks and complex ash and slag waste processing is shown. Besides, profitability of the project is presented.