A review of recent advances in selective catalytic NOx reduction reactor technologies

Research on NOx treatment is extensive in recent years due to growing environmental awareness. Selec- tive catalytic reduction （SCR） of NOx, as a proven technology, offers higher NOx control efficiency than many other NOx treatment methods. The present work reviews the recent development of SCR reactor technologies. Firstly, catalysts and mechanism of different SCRs were briefly summarized. Different SCR reactors, e.g. structured reactor, fluidized bed reactor and moving bed reactor, were then discussed. As a more advanced technology, multifunctional reactors were also developed for SCR process and could be divided into two categories： decoupled adsorption-reaction process and combined SCR system. The mechanism and properties of these processes were discussed in detail. Some recommendations were given for the future work in SCR reactor design. SCR reactor technology for emerging energy processes was also addressed, such as oxyfuel combustion and biofuel conversion processes, which put forward new requirements for SCR technologies and also open new opportunities for advanced design of SCR reactors.     

准东高碱煤气化过程中碱金属迁移与结渣特性实验研究

利用循环流化床对天池木垒高碱煤进行了气化实验研究,获得了天池木垒高碱煤在循环流化床上的结渣特性及碱金属迁移规律,并对实验中出现的床内颗粒聚团现象进行了分析。结果表明,不同存在形态的碱金属在煤气化过程中的迁移规律不同,水溶钠和醋酸铵溶钠在煤气化过程中以气态形式析出,不溶钠主要存在半焦中;随着气化温度升高,底渣和煤气中钠含量增加,飞灰中钠含量减少;尾部管道温度降低过程中,煤气中钠的冷凝速率明显高于钾;天池木垒高碱煤气化过程中容易引起床内颗粒聚团,床温越高,颗粒聚团现象越明显,床温波动越大;碱金属与灰分中矿物成分及床料中SiO₂反应生成黏性低温共熔物是导致颗粒聚团的关键。     

改进蚁群PID-神经元解耦的CFB锅炉燃烧系统控制

床温和主汽压都是循环流化床锅炉生产运行中的重要参数,会直接影响机组的安全性和经济性。但由于这两者对象存在非线性、大时延、强耦合等特点,其现场控制效果一直不太理想。本文首先采用自适应神经元将床温和主汽压解耦,再利用具有分工特征的蚁群算法优化参数的PID控制器对两者进行独立控制。采用该算法优化常规PID控制参数,能够实现控制参数的快速寻优。该方案应用于循环流化床锅炉燃烧系统仿真,结果表明能有效实现系统解耦,且具有响应快、超调量小等优点,有效地提高了控制品质。     

CFD SIMULATION OF FLUID CATALYTIC CRACKING IN DOWNER REACTORS

A mathematical model has been developed for the simulation of gas-particle flow and fluid catalytic cracking in downer reactors. The model takes into account both cracking reaction and flow behavior through a four-lump reaction kinetics coupled with two-phase turbulent flow. The prediction results show that the relatively large change of gas velocity affects directly the axial distribution of solids velocity and void fraction, which significantly interact with the chemical reaction. Furthermore, model simulations are carried out to determine the effects of such parameters on product yields, as bed diameter, reaction temperature and the ratio of catalyst to oil, which are helpful for optimizing the yields of desired products. The model equations are coded and solved on CFX4.4.     

循环流化床粉煤灰可控制备高纯F型八面沸石研究

利用粉煤灰制备沸石分子筛是其高值化利用的重要方向之一.以循环流化床粉煤灰为原料,采用酸浸预处理-氢氧化钠碱熔活化-水热晶化法制备F型八面沸石,并用于吸附亚甲基蓝.考察酸浸温度、碱熔温度及碱灰质量比对粉煤灰结构的影响及碱熔温度、碱灰质量比、液固比及晶化时间对沸石的结构和形貌的影响.通过XRD和SEM对粉煤灰沸石的晶体结构和形貌进行表征.结果表明,利用循环流化床粉煤灰制备高纯F型八面沸石适宜条件为碱熔温度550℃,碱灰质量比1.5:1,液固比12 mL/g,晶体导向剂用量10;,晶化温度100℃,晶化时间20 h.其比表面积高达357 m2/g,且对亚甲基蓝的饱和吸附量高达178 mg/g.     

超临界水流化床内煤气化过程建模与仿真(2):气化反应动力学模型及气化规律

本文成功建立了煤超临界水气化动力学模型,其中包括煤在超临界水中热解、液化、固相残碳及液化产物的蒸汽重整等均相和非相反应。该动力学模型能准确反应煤在超临界水中气化特征。在前述第一部分工作的基础上,耦合该气化动力学模型,对煤在超临界水流化床中气化过程进行了建模。通过该模型研究了宽温度参数范围下反应器内典型反应速率、反应组分分布演变规律,揭示了反应器内部化学反应特征与气化规律。研究加深了对超临界水流化床内煤气化过程的认识,对超临界水流化床反应器的优化、放大以及实际运行具有指导意义。     

循环流化床富氧气化实验研究

在循环流化床富氧气化实验台上,通过调节水蒸气流量使气化温度基本稳定在910℃,研究了不同氧气浓度及气化当量比对煤气组分、产气率、冷煤气效率及碳转化率的影响。结果表明,氧气浓度从25%增加至40%时,N2体积分数从48.82%降低至33.83%,H2从21.47%不断增加至27.59%,CH4基本不变;受水蒸气流量影响,氧气浓度高于35%时,CO体积分数降低,CO2体积分数增加;氧气浓度40%时的煤气热值为空气气化煤气热值的1.84倍,产气率随氧气浓度增加从2.35 m3/kg降至2.13 m3/kg,冷煤气效率和碳转化率不断增大;当气化当量比从0.20增加至0.29时,N2体积分数先降低后升高,H2体积分数从24.01%增加到25.46%后基本保持不变,CO和CH4持续减小,CO2不断增加,产气率由1.94 m3/kg升高到2.29 m3/kg;受水蒸气和气化当量比综合影响,冷煤气效率先增大后减小,碳转化率持续增加。     

氧化钙对流化床燃煤飞灰中砷的淋滤特性影响

在实验室小型流化床实验装置上,利用添加氧化钙研究了原煤中钙硫比变化对燃煤过程中砷在飞灰中的富集规律和飞灰中砷的浸出特性的影响。实验结果表明,增加钙硫比能有效促进砷在飞灰中富集,降低砷的排放。砷与氧化钙的反应受制于钙的硫化反应控制。飞灰中砷的浸出与滤液pH值关系显著,碱性飞灰导致滤液pH值增大,能有效抑制飞灰中砷的浸出。碱性飞灰中砷的浸出历程为飞灰中砷在短时间内快速溶出;随着滤液pH值增大,溶出的砷与钙发生二次反应形成钙砷化合物沉淀,降低滤液中砷浓度。     

超临界水流化床流动阻力特性的实验研究

本文在压力23～27 MPa,温度360～420℃的参数范围内,研究了固定床与流化床的流动阻力特性。实验结果表明：传统的计算固定床压降的Ergun公式在超临界水条件下仍可适用,实验值与Ergun公式计算值的平均误差为13.3%。基于固定床及流化床流动阻力特性实验结果拟合了一个适用于超临界水条件下计算流化床最小流化速度的...