Milling of Organic Solids in a Jet Mill. Part 2: Checking the Validity of the Predicted Rate of Breakage Function

The particle size distribution of fine chemicals in the solid state, like active pharmaceutical ingredients, is often a critical parameter. To achieve the desired particle size distribution, milling of such materials is usually the method of choice. Since these chemicals are often scarcely available, experimental optimization of milling is not possible. Therefore, a model to predict the milling conditions has been developed. The model estimates the rate of breakage function, and needs mechanical properties like hardness and yield strength as input to calculate the rate of breakage function. This paper attempts to check the validity of the model by a series of experiments. A comparison of the experimental results with the outcomes of the model using five different model compounds has been performed. It appears that the rate of breakage function can be estimated by: The model is able to rank the compounds by degree of fracture as an effect of milling. It was also possible to perform a quantitative prediction of the impact of milling pressure on the milling behavior. Finally, it appeared that the prediction of the large particles in the distribution was significantly better than small ones. Because the oversized material is usually the most critical parameter, the conclusion is that the model has acceptable practical applicability.     

Analysis of droplet behavior in a de-oiling hydrocyclone

A mechanical separation process in a de-oiling hydrocyclone is described in which disperse oil droplets are separated from a continuous water phase. This separation process is influenced by droplet breakage and coalescence. Based on experimental data and simulation results in a stirred tank, a modified breakage model, which can be applied to droplet breakage in the de-oiling hydrocyclone, is developed. Then, a simulation model is developed coupling the numerical solution of the flow field in the hydrocyclone based on computational fluid dynamics (CFD) with population balances. The homogenous discrete method and the inhomogeneous discrete method are applied for solving the population balance model (PBM). The investigations show that the numerical results obtained by the simulation model coupled with the modified PBM using the inhomogeneous discrete method are in good accordance with experimental data under a high flow rate. According to this simulation model, the effect of three different inlet designs on the separation efficiency of the de-oiling hydrocyclone has been discussed. The results indicate that the separation efficiency of the de-oiling hydrocyclone can be improved with an appropriate inlet design.     

STATISTIC MODELING OF THE CREEP BEHAVIOR OF METAL MATRIX COMPOSITES BASED ON FINITE ELEMENT ANALYSIS

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颗粒材料破碎演化路径细观热力学机制

颗粒材料在高应力环境下会发生颗粒破碎现象,颗粒破碎不仅影响颗粒材料的力学特性,同时与大量工程问题密切相关.目前的相关研究主要集中在唯象地描述颗粒破碎的演化以及破碎对力学特性的影响层面,对颗粒破碎演化路径的物理机制研究较少.本文基于热力学框架,采用细观力学中细观-宏观的均匀化方法推导了颗粒体系弹性能和破碎能量耗散,并在最大能量耗散的假设下,在热力学框架内,建立了理想化的无摩擦球体颗粒等向压缩过程的弹性-破碎模型,阐述了颗粒材料破碎演化路径细观热力学机制.由于模型的推导不依赖任何唯象的经验公式,因此模型中包含的参数均有明确的物理意义.模型预测与前人试验结果对比表明,材料的初始级配对弹性压缩模量和破碎应力的影响并不相同:不同分形维数级配对应的弹性体变模量存在极大值,而破碎应力却随着分形维数的增大单调递增;颗粒破碎的演化符合最大能量耗散原理,且颗粒材料的压缩曲线可以分为弹性-破碎-拟弹性3个机制不同的阶段.      

单裂隙流-固耦合渗流的试验研究

通过对较大尺寸的单裂隙岩体试块进行不同侧面加载的渗流试验,在实验室里开展了单裂隙流 固耦合渗流研究,模拟核废料贮藏库的围岩自由面的最危险部位的渗流量 应力耦合状态。分析了裂隙岩体渗流与应力的耦合机理,获得了几种典型情况下的试验数据,并拟合出不同应力条件下单裂隙岩体渗流量与应力间数学经验公式。从而说明并非任一方向的应力增加都能使渗流量减小,而是裂隙岩体的渗流量随着双向压应力的增加而减少,随着平行于裂隙面方向的单向压应力的增加而增加。缝隙开度虽然随着法向应力的增加而逐渐减小,但最终不可能完全闭合,所以,此时流量不可能为零。同时,在试验过程中还通过闭环控制来实现被加载面的均匀受力,这为大尺寸岩体试验提供了一种很好的加载方法。     

ANALYSIS OF THE LOCALIZATION OF DAMAGE AND THE COMPLETE STRESS-STRAIN RELATION FOR MESOSCOPIC HETEROGENEOUS ROCK UNDER UNIAXIAL TENSILE LOADING

The mechanical behavior of rock under uniaxial tensile loading is different from that of rock under compressive loads. A micromechanics-based model was proposed for mesoscopic heterogeneous brittle rock undergoing irreversible changes of their microscopic structures due to microcrack growth. The complete stress-strain relation including linear elasticity, nonlinear hardening, rapid stress drop and strain softening was obtained. The influence of all microcracks with different sizes and orientations were introduced into the constitutive relation by using the probability density function describing the distribution of orientations and the probability density function describing the distribution of sizes. The influence of Weibull distribution describing the distribution of orientations and Rayleigh function describing the distribution of sizes on the constitutive relation were researched. Theoretical predictions have shown to be consistent with the experimental results.     

溶蚀岩体三维随机洞体数学模型的设计

溶蚀岩体是地质体中一种特定的岩体 ,它在水流等自然因素作用下 ,生成了许多溶蚀洞体 ,本文首先对作为其载体的三维地质体进行数学描述和显示 ,然后对如何确定椭球洞体形状和大小、复杂洞体的生成、三维随机洞体的数学模型以及确定性洞体的数学描述和计算机显示进行了详尽的阐述。本文提出的溶蚀岩体三维随机洞体的数学模型为溶蚀岩体的溶蚀率和渗透特性的研究提供了可视化手段 ,能够有力地指导溶蚀岩体三维随机洞体的计算机显示的编程实践     

破碎岩石渗透性的试验测定方法

传统的试验仪器和方法仅能测试岩石破坏前的渗透系数，文中介绍了一种自行设计并已获国家专利的破碎岩石压实渗透仪，依靠其与MTS815.02岩石力学伺服系统连接匹配。利用MTS的两套闭环系统施加轴压和孔压，可测试压力作用下岩石破碎后的渗透系数，对破碎砂岩进行高压下的渗透测试进一步说明该方法的可行性。利用该方法得出的测试结果。对破碎岩体中渗流问题研究及灾害防治具有参考价值。     

岩石爆破的粉碎区及其空腔膨胀

本文根据爆炸冲击波的理论分析,讨论了柱形装药和球形装药的粉碎区半径、炮孔近区的压缩比、爆破空腔及其空腔的发展时间。通过分析,给出柱形装药的爆炸近区参数。计算结果表明:2号铵梯岩石炸药柱形装药在岩石介质中产生的粉碎区半径一般是炮孔半径的1.65～3.05倍,球装药在岩石介质中产生的粉碎区半径是球形装药半径的1.28～1.75倍;柱形装药在孔壁处的冲击波波长与炮孔半径属于同一量级;粉碎区内的平均压缩比为1.05～1.10。     

软岩力学特性研究

本文讨论了软岩的基本特性。根据软岩的膨胀崩解耐久性、冻融作用、力学性质试验结果、, 分析软岩力学特性与赋存环境(含水量、地应力、温度)和时间的关系。总结了软岩的力学性质变化特征。并提出软岩强度取值原则。