聚晶金刚石刀具加工强化复合地板时的切削性能及磨损机理研究

通过对聚晶金刚石刀具加工A1203表层强化复合地板的试验研究，分析了金刚石粒度对聚品金刚石刀具切削性能的影响以及刀具的磨损机理。结果表明：随着金刚石粒度的增大，聚晶金刚石刀具的耐磨性能增强；聚晶金刚石刀具在加工过程中的磨损机理主要表现为具有疲劳磨损特征的沿品断裂及局部解理断裂．品间微裂纹是导致聚晶金刚石刀具磨损的主要因素．     

碳酸钙晶须含量对聚醚醚酮复合材料摩擦磨损性能的影响

以碳酸钙(CaCO3)晶须为填料,利用热压成型方法制备含0%～50%(质量分数)碳酸钙晶须增强聚醚醚酮(PEEK)复合材料,采用MM-200型摩擦磨损试验机研究碳酸钙晶须含量对复合材料与45#钢环配副的摩擦磨损性能的影响,利用扫描电子显微镜观察复合材料和钢环磨损表面形貌并分析其磨损机理.结果表明,碳酸钙晶须可以显著改善PEEK复合材料的减摩耐磨性能.随着CaCO3晶须含量增加,PEEK复合材料摩擦系数持续降低;磨损率随晶须含量增加呈先降后增趋势,并在晶须含量为15%时达最低值,相对纯PEEK降低86%.综合考虑,选择CaCO3晶须填充量为25%～30%时,复合材料具有最佳的摩擦磨损性价比.填充CaCO3晶须提高了复合材料承载能力,减少摩擦副表面粘着,阻止树脂的热塑性变形,提高复合材料的摩擦磨损性能.     

陶瓷摩擦学研究的发展现状

本文综述了陶瓷摩擦学研究的发展现状,从干摩擦和润滑两个方面总结了氧化物陶瓷(Al_2O_3、ZrO_2)和非氧化物陶瓷(Si_3N_4、SiC)的摩擦磨损性能、磨损机理以及影响摩擦磨损性能的若干因素,并且提出了今后需要重点研究的几个课题。     

聚四氟乙烯磨损机理的探讨

作者用MPX-200型栓-盘摩擦磨损试验机测试了模压聚四氟乙烯的磨损性能,考察了滑动速度、负菏、温度及偶件表面粗糙度对磨损的影响。磨屑分子量的测试结果表明,其大小与聚四氟乙烯磨损的严重程度成正比;磨屑的分子量比聚四氟乙烯本体的小,在本试验条件下磨屑分子量的降低为2—3个数量级;当超过极限PV值时,磨屑分子量的下降幅度急剧变小。作者指出,聚四氟乙烯之磨损随温度的变化与其所处的力学状态有关。通过电子显微镜和电子探针对试样、偶件和磨屑的表面观察,作者提出了聚四氟乙烯薄带状磨屑的形成机理,认为它是由聚四氟乙烯分子链受剪拉伸成束及较弱的束断裂的形式所产生。     

Experimental method for wear assessment of sealing elastomers

Elastomeric dynamic seals are components to prevent or to limit lubricant leakage in machinery. Nevertheless, they wear away under certain working conditions. Mostly, wear exists by starvation of lubricant film (two-body abrasion) and interaction with hard debris (three-body abrasion). This work aims to propose a suitable test methodology toward determining two-body and three-body abrasive wear rates of elastomers by using a TE66 Micro-Scale Abrasion Tester. In the tests, sections of silicone rubber were used. The experiments were divided in two parts. Firstly, dry runs were carried out replicating the two–body abrasion mechanism. Secondly, trials were run using two different media (contaminated oil and slurry) to reproduce three-body abrasive wear. Large viscoelastic deformations were generated in the samples and then they were considered for the wear estimation. In conclusion, the method shows advantages which make it suitable as an alternative test to obtain the wear behavior of sealing elastomers.     

Correlation between the wear resistance of Cu-Ni alloy and its electron work function

This article reports our studies on the performance of isomorphous Cu–Ni alloy during sliding and erosive wear processes with attempt to correlate its wear behaviour with the electron work function (EWF). EWF, mechanical behaviour and wear resistance of the Cu–Ni alloy with respect to the concentration of Ni were measured using ultraviolet photoelectron spectroscopy, micro-indenter, pin-on-disc and air-jet testers, respectively. It was demonstrated that EWF, hardness and Young’s modulus of the alloy increased as the concentration of Ni increased. During solid-particle erosion tests, the wear resistance of the alloy was enhanced with an increase in the Ni concentration, corresponding to an increase in EWF. However, an opposite trend was observed during sliding wear tests, which was ascribed to the formation of oxide scale that affected the sliding wear resistance.     

Comparative study of the mechanical and wear performance of short carbon fibers and mineral particles (Wollastonite,CaSiO3) filled epoxy composites

To improve the mechanical and tribological performance, two kinds of wollastonite fillers (fine or coarse) and short carbon fibers (5–15 vol %) were, respectively, incorporated into an epoxy resin. Fine wollastonite fillers remarkably enhanced the flexural modulus, strength, and toughness of the resin at some filler contents (i.e., 10 vol %) simultaneously, while coarse wollastonite fillers and short carbon fibers impaired most of mechanical properties except the modulus. The small particle size, low aspect ratio as well as the good adhesion to the epoxy matrix of the fine wollastonite particles are believed to be responsible for the improved strength and toughness. Tribological tests were performed under sliding and low amplitude oscillating wear conditions. All fillers enhanced the wear resistance and reduced the sliding coefficient of friction but to a different extent. Under sliding wear conditions, fine wollastonite particle‐filled epoxy displayed the highest wear resistance because of the formation of an effective transfer film and the low abrasiveness of the fillers. Under low amplitude oscillating wear conditions, both wollastonite fillers showed much higher wear resistance than short carbon fibers regardless of the filler content. The better adhesion between the wollastonite fillers and the epoxy matrix is responsible for the higher wear resistance under oscillating conditions. The wear tracks were inspected by microscopy to analyze the corresponding wear mechanisms. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 854–863, 2006     

Influence of the Porosity of the Surface of a Graphite Furnace on the Atomization of a Sample

The influence of the wear of a tube graphite furnace and the morphological features of its surface on the formation of an atomic-absorption signal has been investigated. Electron-microscopic and mass-spectrometric investigations have shown that, prior to atomization, copper in the form of elementary metal microparticles is found not only on the surface of the furnace but also in the bulk of its pores. Free atoms are formed as a result of the concurrent processes of atomization of a sample on the surface of the furnace and in the bulk of its pores. The change in the apparent energy of formation of free atoms of metals interacting actively with graphite in the process of atomization and the inflection on their Arrhenius plot have been explained qualitatively.     

Loose abrasive edge wear effects and final surface topography in conventional grinding machines

Applying Cordero-Davila's edge ring pressure increase to upper disk kinematics equations has led to excellent agreement between theoretical loose abrasive wear computer simulations and their experimental counterparts. Experiments to verify Cordero's ring equations over long grinding periods, up to 40 min, and their computer simulations are presented in detail. These experiments led to a new improved version of Kumanin's loose abrasive wear equation. Maximum wear rate and final topography errors, between theory and experiment, were slightly larger than instrumental uncertainty. Now it became possible to compute exact pressure, relative speed and wear, at any contacting point pair and over the entire upper free disk surface.     

Effect of temperature on the sliding wear behavior of laser surface alloyed Ni-base on Al-Mg-Si alloy

The surface microstructures of 6061 Al-Mg-Si alloy coated with laser surface alloyed (LSA) Ni-Cr-B-Si powder and their sliding wear performance have been investigated. Experimental results show that there are three regions, as grayish region (G.R.), dark region (D.R.) and bright region (B.R.), in the pool. The Al₃Ni and Al₃Ni₂ compounds appear in the G.R. and D.R., respectively. The Al-Ni-Cr amorphous structure can be observed in the B.R. The hardness of the LSA specimens is much higher than the Al-matrix. Compared with the Al-matrix, the LSA specimens have excellent sliding wear performance. They have lower friction coefficient and wear rate. The critical temperature of sliding wear resistance of LSA specimen is higher than that of Al-matrix by about 50 °C. The stress relief during thermal treatment will slightly reduce the hardness and the wear resistance of LSA specimens, especially at testing temperature >200 °C.