MRP-controlled batch-manufacturing environment under uncertainty

The overall aim of this research is to model the effects of uncertainty on delivery performance in an MRP-controlled batch-manufacturing environment with multi-product and multi-level dependent demand. To this end, MRP planning and batch-manufacturing system control architectures were modelled using simulation to implement the MRP release logic. Simulation and experimental design were carried out based on a real case enterprise. ANOVA showed that four uncertainty factors—namely late delivery from suppliers, machine breakdowns, process batch size increments and customer design changes—have significant effects on delivery performance. This ANOVA further showed that uncertainties create knock-on and compound effects; the latter are difficult to predict in practice. Significant two-way and three-way interactions among some uncertainty factors were also found, making it more difficult to characterise the precise factor effects. It was found that the more uncertain the environment is, the later the deliveries are. It can be concluded that MRP-controlled batch-manufacturing enterprises should diagnose uncertainties that are significantly affecting delivery performance, and tackle these uncertainties most urgently to prevent diffusion of knock-on and compound effects and improve delivery performance. This conclusion was validated through the case enterprise, for which significant delivery improvement has been achieved.     

Synthesis of novel 2,6-disubstituted-3,4-dimethylidene tetrahydropyrans via Prins-type cyclization

Synthesis of novel substituted tetrahydropyrans with adjacent exo-methylene groups at the C3 and C4 positions via Prins-type cyclization has been described.     

Excimer laser processing of ZnO thin films prepared by the sol-gel process

ZnO thin films were prepared on soda-lime glass from a single spin-coating deposition of a sol-gel prepared with anhydrous zinc acetate [Zn(C₂H₃O₂)₂], monoethanolamine [H₂NC₂H₄OH] and isopropanol. The deposited films were dried at 50 and 300 °C. X-ray analysis showed that the films were amorphous. Laser annealing was performed using an excimer laser. The laser pulse repetition rate was 25 Hz with a pulse energy of 5.9 mJ, giving a fluence of 225 mJ cm⁻² on the ZnO film. Typically, five laser pulses per unit area of the film were used. After laser processing, the hexagonal wurtzite phase of zinc oxide was observed from X-ray diffraction pattern analysis. The thin films had a transparency of greater than 70% in the visible region. The optical band-gap energy was 3.454 eV. Scanning electron microscopy and profilometry analysis highlighted the change in morphology that occurred as a result of laser processing. This comparative study shows that our sol-gel processing route differs significantly from ZnO sol-gel films prepared by conventional furnace annealing which requires temperatures above 450 °C for the formation of crystalline ZnO.     

Optical detection of Cu ion using a SQ-dye containing polymeric thin-film on Au surface

In this study, we have fabricated Cu²⁺ ion sensor using a squarylium dye (SQ-dye) containing polymeric thin-film. Surface Plasmon Resonance (SPR) was used as a signal amplifier to achieve high sensitivity and large linear dynamic range for detection of Cu²⁺ ion. High selectivity to Cu²⁺ ion was obtained by the effective electro-static interaction between SQ-dye and Cu²⁺ ion in the polymeric film. The optimal analytical condition of high selectivity and sensitivity in the wider linear dynamic range obtained in this study may be a result of the cooperative ‘hard-soft’ metal ion-ligand interaction and effective detection of refractive index changes by the complexation of Cu²⁺ ion and SQ-dye in SPR measurement. Among 10 different alkali metal, alkaline earth metal, and transition metal ions, SQ-dye in poly(vinylchloride)–poly(vinyl acetate)–poly(vinyl alcohol) (PVC–PVAc–PVA) copolymer film showed the highest selectivity to Cu²⁺ ion. Although the interaction between SQ-dye and metal ions has not been well understood, both cooperative ‘hard-soft’ metal ion-ligand interaction and size-selective recognition of Cu²⁺ ion to SQ-dye may contribute to high selectivity. Furthermore, additional sensitivity in the detection of Cu²⁺ ion by SPR was obtained by matching the wavelength of probing radiation of SPR and absorption maximum of SQ-dye at 675 nm, which allow to detect small changes in the refractive index by complex formation on the sensing surface. This result may apply in development of the Cu²⁺ ion selective sensor for medical, biochemical, and environmental applications.     

Interaction between salinity intrusion and vegetation succession: A modeling approach

Predicting potential changes in groundwater salinity in low-lying coastal regions due to climate change is important, where coastal vegetation is abundant, succession competition between halophytes and glycophytes plays a significant role in the salinity budget. Sea level rise enhances salinity intrusion, contributing an additional dimension to vegetation competition. A new simulation model known as mangrove-hardwood hammock model coupled with saturated-unsaturated transport (MANTRA) has recently been developed by the authors to simulate groundwater salinity regimes in the presence of vegetation competition, subject to climate change. MANTRA is based upon linking two existing Unites States geological survey (USGS) simulation models known as mangrove-hardwood hammock model (MANHAM) and saturated-unsaturated transport (SUTRA). MANHAM simulates the evolution of vegetation succession subject to changing groundwater salinity. SUTRA simulates saturated and unsaturated transport of solutes and salinity in groundwater given sea salinity. MANTRA improves the simulation robustness to simultaneously simulate groundwater hydrology, salinity and coastal vegetation succession subject to sea level rise. Some simulation results will be presented to demonstrate the impact of sea level rise on coastal vegetation succession and groundwater salinity.     

Preparation and characterization of crosslinked cellulose/sulfosuccinic acid membranes as proton conducting electrolytes

A series of crosslinked polymer electrolyte membranes were prepared by blending cellulose and sulfosuccinic acid (SA) for fuel cell applications. The crosslinking reaction of membranes occurred via the esterification between –OH of cellulose and –COOH of SA, as confirmed by FT-IR spectroscopy. Both the ion exchange capacity and the proton conductivity increased in proportion to the increase of SA concentrations due to the increasing portion of charged groups in the membrane. In contrast, the water uptake linearly increased up to 25 wt.% of SA concentration, above which it decreased abruptly. The maximum behavior of water uptake may be a result of competitive effect between the increasing number of ionic sites and the increasing degree of crosslinking with the SA concentrations. Wide angle X-ray scattering also showed that the crystalline structures of cellulose disappeared upon the introduction of SA. The mechanical properties of cellulose/SA membranes, i.e., tensile strength at break and Young’s modulus, showed a maximum at 15 wt.% of SA, as revealed by universal testing machine. These membranes exhibited good thermal stability up to 250 °C, as revealed by thermal gravimetric analysis.     

The first return time properties of an irrational rotation

If an ergodic system has positive entropy, then the Shannon-McMillan-Breiman theorem provides a relationship between the entropy and the size of an atom of the iterated partition. The system also has Ornstein-Weiss' first return time property, which offers a method of computing the entropy via an orbit. We consider irrational rotations which are the simplest model of zero entropy. We prove that almost every irrational rotation has the analogous properties if properly normalized. However there are some irrational rotations that exhibit different behavior.

     

Amphiphilic polymer electrolytes consisting of PVC‐g‐POEM comb‐like copolymer and LiCF3SO3

An amphiphilic comb‐like copolymer consisting of a poly(vinyl chloride) (PVC) backbone and poly((oxyethylene)₉ methacrylate) (POEM) side chains, PVC‐graft‐POEM was synthesized via atom transfer radical polymerization. This comb copolymer was complexed with LiCF₃SO₃ to form a solid polymer electrolyte. FTIR and FT‐Raman spectroscopy indicate that lithium salts are dissolved in the ion conducting POEM domains of microphase‐separated graft copolymer up to 10 wt % of salt concentration. Microphase‐separated structure of the materials and the selective interaction of lithium ions with POEM domains were revealed by transmission electron microscopy, wide angle X‐ray scattering, and differential scanning calorimetry. The maximum ionic conductivity of 4.4 × 10^?5 S/cm at room temperature was achieved at 10 wt % of salt concentration, above which salts are present as less mobile species such as ion pairs and higher order ionic aggregates, as characterized by FT‐Raman spectroscopy. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1443–1451, 2009