Reaction of melamine phosphate with pentaerythritol and its products for flame retardation of polypropylene

Due to being halogen‐free, non‐toxic, non‐erosive and environmentally friendly, melamine‐based flame retardants are attracting more and more attention. As a melamine‐based intumescent flame retardant, in this study the melamine salt of pentaerythritol phosphate (MPP) was prepared from melamine phosphate (MP) and pentaerythritol (PER). The reaction of MP with PER was then systematically investigated. The reaction product MPP was utilized to flame‐retard polypropylene (PP). FT‐IR, TGA and DSC were used to characterize MPP and also to investigate the reaction of MP and PER in depth. The experimental results show that MPP has good thermal stability and matched decomposition temperature with that of PP, making it suitable for flame retarding of PP. Also, MPP is melting‐blendable due to its softening during the heating process. The structure of MPP at a MP:PER molar ratio of 2.0 was confirmed as the same to that of the product synthesized from phosphorus oxychloride, pentaerythritol and melamine. The reaction of MP with PER was greatly influenced by the MP:PER proportion, reaction temperature and reaction time, rather than the physical state of PER, and the reaction mechanism of MP with PER was proposed. The prepared flame‐retarded polypropylene composite with 35 wt% intumescent flame‐retardant MPP has a flame retarding level of 3.2 mm UL 94 V‐0, tensile strength 27.0 MPa, Young's modulus 2442 MPa and Izod notched impact strength 3.8 kJ/m². Copyright © 2007 John Wiley & Sons, Ltd.     

A flame‐retardant DOPO‐MgAl‐LDH was prepared and applied in poly (methyl methacrylate) resin

A novel inorganic and organic composite flame retardant (9,10‐dihydro‐9‐oxa‐10‐phosphaphenanthrene‐10‐oxide [DOPO]–layered double hydroxide [LDH]) was synthesized via grafting DOPO with organic‐modified Mg/Al‐LDH, which was introduced into poly (methyl methacrylate) (PMMA) resin to prepare the flame‐retardant PMMA composites. Thermogravimetric analyzer (TGA) showed that the T_‐50% of DOPO‐LDH/PMMA composites enhanced by about 20°C, and with the 20% flame retardant, the residual char content can be increased by 39.8% in the air atmosphere compared with LDH/PMMA composites. In the UL‐94 and the limiting oxygen index (LOI) tests, it can be found that compared with LDH/PMMA composites, the LOI value of DOPO‐LDH/PMMA composites were raised evidently with the increased flame retardants, and the droplet combustion was greatly improved. These results could be ascribed to the action of DOPO free‐radical, catalytic charring of polymer and the effect of LDH physical barrier. Moreover, the novel DOPO‐LDH not only given PMMA a good flame‐retardant property and thermal stability, but also have higher visible light transmittance, ultraviolet‐shielding effect, and low loss of mechanical properties, which could further facilitate the wide application of inorganic environment‐friendly flame retardants in general resins and engineering resins and broaden the application of polymers.     

Synergistic effect of flame retardants and graphitic carbon nitride on flame retardancy of polylactide composites

In order to improve the flame retardant of polylactide (PLA), the synergistic effect of graphitic carbon nitride (g‐C₃N₄) with commercial‐available flame retardants melamine pyrophosphate (MPP) and 9,10‐dihydro‐9‐oxa‐10‐phosphaphenanthrene‐10‐oxide (DOPO) was investigated. The PLA composites containing 5 wt% g‐C₃N₄ and 10 wt% DOPO had a highest limited oxygen index (LOI) value of 29.5% and reached the V‐0 rating of UL‐94 test. The cone calorimeter tests exhibited that DOPO had a better synergistic effect with g‐C₃N₄ than MPP to improve flame retardancy of PLA. The peak heat release rate (pHRR) and total heat release (THR) of PLA composites containing 10 wt% DOPO could be reduced by 25.2% and 23.6%, respectively, as compared with those of pure PLA. The presence of rich phosphorus element and aromatic groups in DOPO contributed to obtain continuous compact char layer and increase the graphitization level of char residues, thereby, resulting in improving the flame retardancy of PLA together with g‐C₃N₄. In addition, the incorporation of DOPO can serve as a plasticizer to reduce the complex viscosity, improving the processability of PLA composites.     

In situ synthesis of a novel transparent poly (methyl methacrylate) resin with markedly enhanced flame retardancy

A novel phosphorus‐containing monomer, (6‐oxido‐6H‐dibenzo[c,e][1,2]oxaphosphinin‐6‐yl)methyl acrylate (DOPO‐AA), is first synthesized and characterized by Fourier transform infrared spectra (FTIR), ¹H nuclear magnetic resonance (NMR) and ³¹P NMR. The monomer is then introduced into poly (methyl methacrylate) (PMMA) matrix via in situ copolymerization to produce a new PMMA based copolymer (PMMA/DOPO‐AA). From UV–vis spectra, microscale combustion calorimeter (MCC) and thermogravimetric analyses (TGA) results, the as‐fabricated PMMA/DOPO‐AA copolymers not only keep relatively high transparency, but also exhibit remarkable improvements in the flame retardancy and thermal stability, such as increased T_0.5 by 60.2°C and limited oxygen index (LOI) by 4.1, and decreased peak heat released rate (PHRR) by 34.7%. Thermal degradation behaviors investigated by real time Fourier transform infrared spectra (RTIR), char structure analysis studied by scanning electron microscope (SEM) and pyrolysis gaseous products studied by TGA coupled with FTIR (TGA‐FTIR) demonstrate that the catalytic charring function of DOPO‐AA in condensed phase and DOPO flame retardant systems in the gas phase are two key factors for the property enhancements. This work not only provides a promising flame‐retardant monomer for polymers, but also will stimulate more efforts on the development of DOPO‐containing flame‐retardant monomers. Copyright © 2015 John Wiley & Sons, Ltd.     

Structural and mechanical behavior of polypropylene/ maleated styrene‐(ethylene‐co‐butylene)‐styrene/sisal fiber composites prepared by injection molding

Hybrid composites consisting of isotactic poly(propylene) (PP), sisal fiber (SF), and maleic anhydride grafted styrene‐(ethylene‐co‐butylene)‐styrene copolymer (MA‐SEBS) were prepared by melt compounding, followed by injection molding. The melt‐compounding torque behavior, thermal properties, morphology, crystal structure, and mechanical behavior of the PP/MA‐SEBS/SF composites were systematically investigated. The torque test, thermogravimetric analysis, differential scanning calorimetric, and scanning electron microscopic results all indicated that MA‐SEBS was an effective compatibilizer for the PP/SF composites, and there was a synergism between MA‐SEBS and PP/SF in the thermal stability of the PP/MA‐SEBS/SF composites. Wide‐angle X‐ray diffraction analysis indicated that the α form and β form of the PP crystals coexisted in the PP/MA‐SEBS/SF composites. With the incorporation of MA‐SEBS, the relative amount of β‐form PP crystals decreased significantly. Mechanical tests showed that the tensile strength and impact toughness of the PP/SF composites were generally improved by the incorporation of MA‐SEBS. The instrumented drop‐weight dart‐impact test was also used to examine the impact‐fracture behavior of these composites. The results revealed that the maximum impact force (F_max), impact‐fracture energy (E_T), total impact duration (t_r), crack‐initiation time (t_init), and crack‐propagation time (t_prop) of the composites all tended to increase with an increasing MA‐SEBS content. From these results, the incorporation of MA‐SEBS into PP/SF composites can retard both the crack initiation and propagation phases of the impact‐fracture process. These prolonged the crack initiation and propagation time and increased the energy consumption during impact fracture, thereby leading to toughening of PP/MA‐SEBS/SF composites. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 1214–1222, 2002     

Flame-retarding vinyl polymers using phosphorus-functionalized styrene monomers

Organohalogen compounds, principally brominated aromatics, continue to be the largest selling flame retardants worldwide. However, there is increasing concern about the bioaccumulation and potential toxicity of these compounds. Consequently, there is great interest in the development of effective alternatives to these materials. Organophosphorus compounds seem to offer the most promise as replacements for halogen-containing flame retardants. One approach to flame-retarding vinyl polymers is to develop reactive monomers containing high levels of phosphorus which may be incorporated directly into the polymer structure. Five phosphorus monomers for use in making fire-retardant copolymers with styrene have been synthesized. A comparative study of the thermal stability of the copolymers has been conducted. Preliminary potential fire behavior data have been obtained using pyrolysis combustion flow calorimetry.     

Synthesis and characteristics of a novel silicon‐containing flame retardant and its application in poly[2,2‐propane‐(bisphenol)carbonate]/acrylonitrile butadiene styrene

Novel halogen‐free compounds [9,10‐dihydro‐9‐oxa‐10‐phosphaphanthrene‐10‐oxide/vinyl methyl dimethoxysilane/N‐β‐(aminoethyl)‐γ‐aminopropyl methyl dimethoxysilane (DOPO–VMDMS–NMDMS)] that simultaneously contain phosphorus, nitrogen, and silicon have been synthesized through the reaction of 9,10‐dihydro‐9‐oxa‐10‐phosphaphanthrene‐10‐oxide (DOPO), vinyl methyl dimethoxysilane (VMDMS), and N‐β‐(aminoethyl)‐γ‐aminopropyl methyl dimethoxysilane (NMDMS). The chemical structure and properties of DOPO–VMDMS–NMDMS have been investigated with Fourier transform infrared spectroscopy, proton nuclear magnetic resonance, phosphorous nuclear magnetic resonance, and thermogravimetric analysis (TGA). These synthesized flame retardants have been blended with a poly[2,2‐propane‐(bisphenol) carbonate]/acrylonitrile butadiene styrene (PC/ABS) alloy. The flame‐retardant properties of these mixture samples have been estimated with the limiting oxygen index (LOI), and the thermal stability has been characterized with TGA. The LOI value of PC/ABS/DOPO–VMDMS–NMDMS is enhanced up to 27.2 vol % from 21.2 vol %, and the char yield is also improved slightly (from 12 to 17%) with 2.8 wt % phosphorus, 3.0 wt % silicon, and 0.5 wt % nitrogen (at a 30 wt % loading of DOPO–VMDMS–NMDMS). The results show that there is a synergistic effect of the elements phosphorus, silicon, and nitrogen on the flame retardance. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 1542–1551, 2007     

Phosphonated homopolymers and copolymers via ring opening metathesis polymerization: Tg tuning,flame resistance,and photolithography

Phosphonated and epoxy‐containing norbornene based monomers were prepared by Diels–Alder reaction. They were then combined with three other commercial cyclic unsaturated monomers to synthesize phosphonated homopolymers and copolymers via ring opening metathesis polymerization (ROMP) using second‐generation Grubbs catalyst. Glass transitions of these polymers were tunable in a broad range from ?14 to 91 °C by varying the flexibility of comonomer. Interestingly, copolymerization with cyclopentene inhibited the crystallization of polycyclopentene, and instead, led to a copolymer with two T_gs. Paradoxically, results from thermogravimetric analysis (TGA) were not consistent with the followed flame‐retarding experiment, implying that the early weight loss from phosphonated moieties did not deleteriously affect the flame‐resistant property which actually depended more on the percentage of char residual after thermal degradation. In application studies, the norbornene derivative phosphonated polymer was tested for the first time as flame retarding material, and showed significant self‐extinguishing ability. In a second study, photolithography was also successfully performed via thiol‐ene “click” chemistry, which allowed the phosphonated polymer a promising negative photoresist. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 1396‐1408     

Impact‐modified polypropylene/vermiculite nanocomposites

Impact‐modified polypropylene (PP)/vermiculite (VMT) nanocomposites toughened with maleated styrene–ethylene butylene–styrene (SEBS‐g‐MA) were compounded in a twin‐screw extruder and injection‐molded. VMT was treated with maleic anhydride, which acted both as a compatibilizer for the polymeric matrices and as a swelling agent for VMT in the nanocomposites. The effects of the impact modifier on the morphology and the impact, static, and dynamic mechanical properties of the PP/VMT nanocomposites were investigated. Transmission electron microscopy revealed that an exfoliated VMT silicate layer structure was formed in ternary (PP–SEBS‐g‐MA)/VMT nanocomposites. Tensile tests showed that the styrene–ethylene butylene–styrene additions improved the tensile ductility of the (PP–SEBS‐g‐MA)/VMT ternary nanocomposites at the expense of their tensile stiffness and strength. Moreover, Izod impact measurements indicated that the SEBS‐g‐MA addition led to a significant improvement in the impact strength of the nanocomposites. The SEBS‐g‐MA elastomer was found to be very effective at converting brittle PP/VMT organoclay composites into tough nanocomposites. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 2332–2341, 2003     

Synergistic effect of DOPO immobilized silica nanoparticles in the intumescent flame retarded polypropylene composites

The synergistic effect of 9,10‐dihydro‐9‐oxa‐10‐phosphaphenanthrene‐10‐oxide (DOPO) immobilized silica (SiO₂‐DOPO) nanoparticles with an intumescent flame retardant (IFR) on the flame retardancy of polypropylene (PP) was investigated by UL 94 vertical tests and limiting oxygen index (LOI) measurements. It was found that the PP/IFR composites (25 wt%) achieved the UL94 V0 grade and LOI increased to 32.1 with an incorporation of 1.0 wt% SiO₂‐DOPO nanoparticles. Based on thermogravimetric analysis, scanning electronic microscopy and rheological analysis, it is speculated that three factors are mainly contributed to the improvement of the flame retardancy. First, the thermal stability of PP/IFR composites was improved by incorporating SiO₂‐DOPO nanoparticles. Second, the presence of SiO₂‐DOPO nanoparticles could induce the formation of a continuous char skin layer during combustion. The compact char layer could effectively impede the transport of bubbles and heat. Third, rheological analysis indicated that SiO₂‐DOPO nanoparticles could increase viscosity of the PP/IFR composites, which was also benefited to increase flame retardancy. Copyright © 2013 John Wiley & Sons, Ltd.     

Investigation of melamine and DOPO-derived flame retardants for the bioplastic cellulose acetate

In order to identify suitable flame retardant additives for the eco-friendly polymer cellulose acetate (CA), high-melting derivatives of the known flame retardant 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) were combined with the thermoplastic CA and the combustion properties were tested. CA mixtures with bis-phosphonamidates (EDA-DOPO and PIP-DOPO) showed distinct flame retardation effects and a reduction of peak heat release rates (PHRR) by up to 18%. CA mixtures with MDOP, a melamine salt of DOPA (an oxidation product of DOPO), also showed considerable effects and a reduction of PHRR by up to 27%. While producing more smoke than pure CA and CA plus melamine, owing to its aromatic component, MDOP was superior to the CA mixtures with DOPO, EDA-DOPO and PIP-DOPO in this regard. The mixture of CA with melamine gave rise to a distinctly reduced formation of toxic CO and smoke when compared with pure CA. Thus, these additives can be considered for future applications of CA-based polymers with enhanced flame protection.     

Synthesis of amphiphilic block–graft copolymers [poly(styrene‐b‐ethylene‐co‐butylene‐b‐styrene)‐g‐poly(acrylic acid)] and their aggregation in water

Novel block–graft copolymers [poly(styrene‐b‐ethylene‐co‐butylene‐b‐styrene)‐g‐poly(tert‐butyl acrylate)] were synthesized by the atom transfer radical polymerization (ATRP) of tert‐butyl acrylate (tBA) with chloromethylated poly(styrene‐b‐ethylene‐co‐butylene‐b‐styrene) (SEBS) as a macromolecular initiator. The copolymers were composed of triblock SEBS as the backbone and tBA as grafts attached to the polystyrene end blocks. The macromolecular initiator (chloromethylated SEBS) was prepared by successive hydrogenation and chloromethylation of SEBS. The degree of chloromethylation, ranging from 1.6 to 36.5 mol % according to the styrene units in SEBS, was attained with adjustments in the amount of SnCl₄ and the reaction time with a slight effect on the monodispersity of the starting material (SEBS). The ATRP mechanism of the copolymerization was supported by the kinetic data and the linear increase in the molecular weights of the products with conversion. The graft density was controlled with changes in the functionality of the chloromethylated SEBS. The average length of the graft chain, ranging from a few repeat units to about two hundred, was adjusted with changes in the reaction time and alterations in the initiator/catalyst/ligand molar ratio. Incomplete initiation was detected at a low conversion; moreover, for initiators with low functionality, sluggish initiation was overcome with suitable reaction conditions. The block–graft copolymers were hydrolyzed into amphiphilic ones containing poly(acrylic acid) grafts. The aggregation behavior of the amphiphilic copolymers was studied with dynamic light scattering and transmission electron microscopy, and the aggregates showed a variety of morphologies. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 1253–1266, 2002     

Preparation of microencapsulated ammonium polyphosphate with montmorillonite‐melamine formaldehyde resin and its flame retardancy in EVM

Microencapsulated ammonium polyphosphate (MMT‐MF‐APP) with a montmorillonite‐melamine formaldehyde resin coating layer was successfully prepared by in situ polymerization. The product was characterized by Fourier‐transform infrared, X‐ray photoelectron spectroscopy, and scanning electron microscopy. Water absorption analysis showed that the microencapsulation of APP with the MMT‐MF resin leads to a decrease in the particle's water solubility. The microcapsules also exhibited better mechanical properties and higher flame retardancy in the ethylene–vinyl acetate copolymer with high vinyl acetate content (EVM) rubber compared with the common ammonium polyphosphate. Moreover, thermogravimetric analysis results showed that the EVM composites with MMT‐MF‐APP and dipentaerythritol (DPER) as flame retardants possess higher thermal stability than those with common APP and DPER as flame retardants. Copyright © 2011 John Wiley & Sons, Ltd.     

Synthesis and Functionalization of Isotactic Poly(propylene) Containing Pendant Styrene Groups

Summary: Copolymerization of propylene and 1,4‐divinylbenzene was successfully performed by a MgCl₂‐supported TiCl₄ catalyst, yielding isotactic poly(propylene) (i‐PP) polymers containing a few pendant styrene groups. With a metalation reaction with butyllithium and a hydrochlorination reaction with dry hydrogen chloride, the pendant styrene groups were quantitatively transformed into benzyllithium and 1‐chloroethylbenzene groups, respectively, which allowed the synthesis of i‐PP‐based graft copolymers by living anionic and atom transfer radical (ATRP) polymerization mechanisms.

The incorporation of styrene pendant groups into isotactic poly(propylene) using a Zeigler–Natta catalyst gave functionalized polymers able to undergo living anionic and atom transfer radical (ATRP) polymerizations.     

Synthesis and Characterization of Crystalline Styrene‐b‐(Ethylene‐co‐Butylene)‐b‐Styrene Triblock Copolymers

By merit of dual catalysis of the cationic rare‐earth complex [(η⁵‐Flu‐CH₂‐Py)Ho(CH₂SiMe₃)₂(THF) (Flu = fluorenyl, Py = pyridyl) for the living polymerizations of butadiene (BD) and styrene (St), the crystalline styrene‐butadiene‐styrene (SBS) triblock copolymers consisting of elastic polybutadiene (PBD) sequences with suitable 1,4 regularity (about 70%) and crystalline syndiotactic polystyrene (sPS, [rrrr] > 99%) sequences were successfully synthesized through sequential addition of St, BD, and St monomers. The catalytic system showed high polymerization activities for St and BD in a controlled manner. The crystalline styrene‐b‐(ethylene‐co‐butylene)‐b‐styrene (SEBS) triblock copolymers were obtained by hydrogenation of the above SBS copolymers. The observation of a strong endothermic peak at 266 °C in their differential scanning calorimetry (DSC) curves confirmed the existence of the sPS blocks in the crystalline SEBS different from the industrial product Kraton SEBS‐1652. Thermal degradation temperature of the crystalline SEBS (418 ± 2 °C) indicated the well thermostability and process window of this polymer. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 55, 1243–1249     

Synthesis of polypropylene graft copolymers by the combination of a polypropylene copolymer containing pendant vinylbenzene groups and atom transfer radical polymerization

This article discusses a facile and inexpensive reaction process for preparing polypropylene‐based graft copolymers containing an isotactic polypropylene (i‐PP) main chain and several functional polymer side chains. The chemistry involves an i‐PP polymer precursor containing several pendant vinylbenzene groups, which is prepared through the Ziegler–Natta copolymerization of propylene and 1,4‐divinylbenzene mediated by an isospecific MgCl₂‐supported TiCl₄ catalyst. The selective monoenchainment of 1,4‐divinylbenzene comonomers results in pendant vinylbenzene groups quantitatively transformed into benzyl halides by hydrochlorination. In the presence of CuCl/pentamethyldiethylenetriamine, the in situ formed, multifunctional, polymeric atom transfer radical polymerization initiators carry out graft‐from polymerization through controlled radical polymerization. Some i‐PP‐based graft copolymers, including poly(propylene‐g‐methyl methacrylate) and poly(propylene‐g‐styrene), have been prepared with controlled compositions. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 429–437, 2005     

Boronated (co)polystyrene: monomer reactivity ratios,thermal behavior and flammability

Chemical modification based on incorporation of flame retardants (FR) into the polymer backbone was used in order to reduce polystyrene flammability. Boronated styrenes such as 4‐vinylphenylboronic acid (StB(OH)₂) and 6‐methyl‐2‐(4‐vinylphenyl)‐1,3,6,2‐dioxazaborocane‐4,8‐dione (StBcyclo) were applied as reactive FR. Homo‐ and copolymers of boronated styrenes and styrene (St) were synthesized with different feed ratios using free radical polymerization. It yielded in series of (co)polymers with various amounts of StB(OH)₂ and StBcyclo (5–20% mol/mol of St). Copolymer compositions were determined by ¹H NMR. The relative reactivity ratios of system St‐StBcyclo were determined by applying the Jaacks method. Glass transition temperature and thermal stability of obtained (co)polymers were determined from DSC and TGA analysis, respectively. The pyrolysis combustion flow calorimeter was applied as a tool for assessing the flammability of the synthesized (co)polymers. Copyright © 2014 John Wiley & Sons, Ltd.     

Flame‐retardant epoxy resins from o‐cresol novolac epoxy cured with a phosphorus‐containing aralkyl novolac

A novel phosphorus‐containing aralkyl novolac (Ar‐DOPO‐N) was prepared from the reaction of 9,10‐dihydro‐9‐oxa‐10‐phosphaphenanthrene‐10‐oxide (DOPO) first with terephthaldicarboxaldehyde and subsequently with phenol. The chemical structures of the synthesized compounds were characterized with Fourier transform infrared, ¹H and ³¹P NMR, and elemental analysis. Ar‐DOPO‐N blended with phenol formaldehyde novolac was used as a curing agent for o‐cresol formaldehyde novolac epoxy, resulting in cured epoxy resins with various phosphorus contents. The epoxy resins exhibited high glass‐transition temperatures (159–177 °C), good thermal stability (>320 °C), and retardation on thermal degradation rates. High char yields and high limited oxygen indices (26–32.5) were observed, indicating the resins' good flame retardance. Using a melamine‐modified phenol formaldehyde novolac to replace phenol formaldehyde novolac in the curing composition further enhanced the cured epoxy resins' glass‐transition temperatures (160–186 °C) and limited oxygen index values (28–33.5). © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 2329–2339, 2002     

Effects of elastomer on morphology,flammability and rheological properties of HIPS/PS‐encapsulated Mg(OH)2 composites

The effects of elastomer type on morphology, flammability and rheological properties of high‐impact polystyrene/Mg(OH)₂ based on encapsulated by polystyrene have been investigated. The ternary composites characterized by cone calorimetry, horizontal burning rate, limiting oxygen index (LOI), rheology and SEM. Morphology was controlled using poly[styrene‐b‐(ethylene‐co‐butylene)‐b‐styrene] triblock copolymer (SEBS) or the corresponding maleinated SEBS (SEBS‐g‐MA). As revealed by SEM observations, composites of HIPS/SEBS/Mg(OH)₂ exhibit separation of the filler and elastomer and good adhesion between SEBS and the filler, whereas composites of HIPS/SEBS‐g‐MA/Mg(OH)₂ exhibit encapsulation of the filler by SEBS‐g‐MA. The flame retardant and rheological properties of ternary composites were strongly dependent on microstructure. The rheological test showed that the composites with encapsulation structure exhibit a stronger solid‐like response at low frequency than those of the composites with separate dispersion structure. The combustion tests showed that the composites with encapsulation structure showed higher flame retardant properties than those of separate dispersion structure at optimum use level of SEBS‐g‐MA. However, with the increase of the content of SEBS‐g‐MA, the flame retardancy of the composite declined somewhat which can be explained that the SEBS‐g‐MA coating acts as a heat and mass transfer barrier due to the formation of encapsulation structure. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 2023–2030, 2007     

Preparation,thermal properties,and flame retardance of epoxy–silica hybrid resins

A novel epoxy system was developed through the in situ curing of bisphenol A type epoxy and 4,4′‐diaminodiphenylmethane with the sol–gel reaction of a phosphorus‐containing trimethoxysilane (DOPO–GPTMS), which was prepared from the reaction of 9,10‐dihydro‐9‐oxa‐10‐phosphaphenanthrene‐10‐oxide (DOPO) with 3‐glycidoxypropyltrimethoxysilane (GPTMS). The preparation of DOPO–GPTMS was confirmed with Fourier transform infrared, ¹H and ³¹P NMR, and elemental analysis. The resulting organic–inorganic hybrid epoxy resins exhibited a high glass‐transition temperature (167 °C), good thermal stability over 320 °C, and a high limited oxygen index of 28.5. The synergism of phosphorus and silicon on flame retardance was observed. Moreover, the kinetics of the thermal oxidative degradation of the hybrid epoxy resins were studied. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 2354–2367, 2003