Processing, characterization and properties of conducting polyaniline-sulfonated SEBS block copolymers

Incorporation of polyaniline (PAni) into thermoplastic elastomers can be used to produce materials that potentially combine the good mechanical properties and processability of thermoplastic elastomers with electrical, magnetic and optical characteristics of PAni. In this work, a polystyrene-block-poly(ethylene-ran-butylene)-block-polystyrene copolymer (SEBS) was chemically modified by grafting a sulfonic group onto the chain backbone in order to promote higher levels of compatibility between the thermoplastic elastomer and polyaniline. The sulfonation process was performed by reacting SEBS with acetyl sulfate. Infrared spectroscopy and titration were used to monitor the amount of sulfonic groups successfully grafted on SEBS. Mechanical tests performed in sulfonated SEBS showed that sulfonation levels lower than 15% did not reduce substantially the mechanical properties of SEBS. PAni doped with dodecylbenzenesulfonic acid (PAni·DBSA), used in the preparation of the blends, was prepared by the “in situ doping polymerization” method. PAni·DBSA was then blended in solution with SEBS having different levels of sulfonation. The introduction of sulfonic group into the structure of SEBS improved coulombic interactions between the phases in the blend and enhanced compatibility. As a consequence, higher values of electrical conductivity (measured by the four-probe method) were achieved in blends with sulfonic groups grafted onto polymer chains. Concentrations as low as 20 wt% of PAni were able to lead to electrical conductivities of PAni·DBSA/sulfonated SEBS blends close to 1.2 S/cm. Optical micrographs of the blends showed that PAni·DBSA/sulfonated SEBS microstructure is composed of a very disperse group of small conducting particles. This type of microstructure would then be responsible for the enhanced electrical conductivity and low percolation threshold of PAni·DBSA/sulfonated SEBS, when compared to PAni·DBSA/SEBS blends.     

Electromagnetic interference shielding effectiveness and microwave absorption properties of thermoplastic polyurethane/montmorillonite‐polypyrrole nanocomposites

In this work, thermoplastic polyurethane‐filled montmorillonite‐polypyrrole (TPU/Mt‐PPy) was prepared through melt mixing process for using in electromagnetic shielding applications. The effect of conducting filler content and type, sample thickness, and X‐band frequency range on the electromagnetic interference shielding effectiveness (EMI SE) and EMI attenuation mechanism was investigated. A comparative study of electrical and microwave absorption properties of TPU/Mt‐PPy nanocomposites and TPU/PPy blends was also reported. The total EMI SE average and electrical conductivity of all Mt‐PPy.Cl or Mt‐PPy.DBSA nanocomposites are higher than those found for TPU/PPy.Cl and TPU/PPy.DBSA blends. This behavior was attributed to the higher aspect ratio and better dispersion of the nanostructured Mt‐PPy when compared with neat PPy. Moreover, the presence of Mt‐PPy into TPU matrix increases absorption loss (SE_A) mechanism, contributing to increase EMI SE. The total EMI SE values of nanocomposites containing 30 wt% of Mt‐PPy.DBSA with 2 and 5 mm thickness were approximately 16.6 and approximately 36.5 dB, respectively, corresponding to the total EMI of 98% (75% by absorption) and 99.9% (88% by absorption). These results highlight that the nanocomposites studied are promising materials for electromagnetic shielding applications.     

Conductive poly(butadiene-co-acrylonitrile)-polyaniline dodecylbenzenesulfonate [NBR-PAni.DBSA] blends prepared in solution

Blends of poly(butadiene-co-acrylonitrile) elastomer [NBR] and polyaniline dodecylbenzenesulfonate [PAni.DBSA], with electrical conductivities up to 10⁻² S cm⁻¹, have been prepared by solution mixing and casting. Miscibility was maximised for NBR with high acrylonitrile (ACN) content, as predicted on the basis of simple solubility parameter calculations. Blends prepared using NBR with 48 wt% ACN had the lowest electrical conductivity percolation thresholds, and were much more conductive than previous thermally mixed blends. Optical and electron micrographs of blends prepared from NBR 48 wt% ACN also showed the lowest levels of phase separation. The FT-IR spectra of NBR-PAni.DBSA blends resembled a superposition of the spectra of the pure materials, but with significant peak shifts due to changing intermolecular interactions between the polymers. Under DSC analysis, thermal events for blends prepared with NBR 48 wt% ACN also showed the largest temperature shifts relative to those for the pure polymers, supporting the other evidence for interaction between the two polymers.     

A conductive elastomer based on EPDM and polyaniline: II. Effect of the crosslinking method

Electrically conductive heterogeneous binary polymer blends based on ethylene-propylene-diene-monomer (EPDM) and polyaniline (PAni) were prepared in a Haake Rheocord 90 rheometer, coupled with an internal mixer (counter rotating cam rotors) using different amounts of PAni doped with dodecylbenzenosulfonic acid (DBSA). Blends were crosslinked using two methods: (i) phenolic resin (SP-1045) as crosslinking agent and (ii) electron beam irradiation. The last method avoids the interference of the acid dopant in the crosslinking process and produces blends with higher conductivity.     

Electrical conductivity of poly(vinylidene fluoride)/polyaniline blends under oscillatory and steady shear conditions

Blends of poly(vinylidene fluoride) (PVDF) and polyaniline (PAni) were prepared through melt blending in a batch mixer. The morphology, rheological behavior and electrical conductivity were investigated through transmission electron microscopy (TEM) and combined electro-rheological measurements. Through TEM analysis, it was possible to observe that all blends showed typical phase separation with the presence of conductive polymer aggregates. Deformations imposed during a strain sweep caused, not only disturbance of the linear viscoelastic behavior, but also changes in electrical conductivity. The oscillatory shear altered the morphology, breaking the PAni domains into smaller ones. This effect increases the distance between them and, consequently, resulted in a decrease of the electrical conductivity. The measurements under quiescent conditions and steady shear proved that the disturbance in morphology for PVDF/PAni system is non-recoverable. Through combined electrical and rheological measurements, it was possible to achieve good correlation between the electrical and flow behavior of PVDF/PAni blends.     

Biodegradability study of polylactic acid/ thermoplastic polyurethane blends

Blends with varied ratio of polylactic acid (PLA) and thermoplastic polyurethane (TPU) were prepared by melt blending. The PLA content in blends was 20, 40, 60 and 80 wt%. Samples of pure PLA and TPU that underwent the same thermal treatment were also prepared. Biodegradation was examined by respirometry. Pure TPU started to degrade immediately due to degradation of the low molecular weight plasticizer in the polymer. Pure PLA, on the other hand, exhibited an incubation period after which degradation progressed rapidly and was almost complete after 70 days. The degradation profile of the blends can be correlated to their morphology. Samples with a co-continuous morphology initially degrade at a higher rate than the rest of the samples due to the higher exposure of the TPU phase in these blends.     

Antistatic thermoplastic blend of polyaniline and polystyrene prepared in a double-screw extruder

One of the major aims of research on intrinsically conducting polymers (ICP) is the production of blends combining the processing properties of thermoplastic polymers with the conductivity of conducting polymers. The main problem in applying ICP on a large scale in the plastic industry is the impossibility of plasticizing these polymers under heat and shear. However, the use of functionalized acids improves the thermal stability and processability of conductive polymers. In this work the doping process was carried out during processing, also denoted as “reactive processing”. This procedure reduces the number of steps to obtain the final product, PS/SBS/PAni. Blending of polystyrene with dodecylbenzenosulfonic acid doped polyaniline was carried in a double-screw extruder using the block copolymer of styrene and butadiene, SBS, as compatibilizer. A conductive thermoplastic (σ = 10⁻⁶-10⁻² S cm⁻¹) was obtained in the form of ribbons, which were used to evaluate the thermal, mechanical, morphological and electrical properties. We used SBS as compatibilizer and different formulations were tested according to a statistical response surface method. The mechanical and electrical properties of these thermoplastic blends are adequate for antistatic applications.     

Electrically conductive,melt‐processed ternary blends of polyaniline/dodecylbenzene sulfonic acid,ethylene/vinyl acetate,and low‐density polyethylene

Although polyaniline (PANI) has high conductivity and relatively good environmental and thermal stability and is easily synthesized, the intractability of this intrinsically conducting polymer with a melting procedure prevents extensive applications. This work was designed to process PANI with a melting blend method with current thermoplastic polymers. PANI in an emeraldine base form was plasticized and doped with dodecylbenzene sulfonic acid (DBSA) to prepare a conductive complex (PANI–DBSA). PANI–DBSA, low‐density polyethylene (LDPE), and an ethylene/vinyl acetate copolymer (EVA) were blended in a twin‐rotor mixer. The blending procedure was monitored, including the changes in the temperature, torque moment, and work. As expected, the conductivity of ternary PANI–DBSA/LDPE/EVA was higher by one order of magnitude than that of binary PANI–DBSA/LDPE, and this was attributed to the PANI–DBSA phase being preferentially located in the EVA phase. An investigation of the morphology of the polymer blends with high‐resolution optical microscopy indicated that PANI–DBSA formed a conducting network at a high concentration of PANI–DBSA. The thermal and crystalline properties of the polymer blends were measured with differential scanning calorimetry. The mechanical properties were also measured. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 3750–3758, 2004     

Structure and properties of conducting bacterial cellulose-polyaniline nanocomposites

Conducting composite membranes of bacterial cellulose (BC) and polyaniline doped with dodecylbenzene sulfonic acid (PAni.DBSA) were successfully prepared by the in situ chemical polymerization of aniline in the presence of hydrated BC sheets. The polymerization was performed with ammonium peroxydisulfate as the oxidant agent and different amounts of DBSA. The composites were characterized by X-ray diffraction, attenuation reflectance Fourier transform infrared spectroscopy, scanning electron microscopy (SEM), impedance spectroscopy and small angle X ray scattering (SAXS). The highest electrical conductivity value was achieved by using a DBSA/aniline molar ratio of 1.5 because this condition provided a better penetration of PAni.DBSA chains inside the hydrated BC sheet, as observed by SEM. The in situ polymerization gives rise to conducting membranes with the surface constituted by different degree roughness as indicated by Nyquist plots obtained from impedance spectroscopy and confirmed by SAXS measurements. This preliminary work provides a new way to prepare cellulose-polyaniline conducting membranes which find potential applications as electronic devices, sensors, intelligent clothes, etc.     

Conducting Elastomer Blends Based on Nitrile Rubber and Pani.DBSA

Electrically conductive elastomer blends based on polyaniline-dodecylbenzene sulfonic acid (Pani.DBSA) and nitrile rubber (NBR) were prepared by polymerization of aniline in the presence of NBR, using a direct, one-step in situ emulsion polymerization method. At the same PAni content, the conductivity of the in situ emulsion-polymerized blends is higher than that of blends produced by mechanical mixing of both components. In addition, a morphology with the presence of PAni in the form of microtubules was achieved by the in situ process. Stronger interaction between the components were also confirmed by Rheological processing analysis (RPA). The vulcanization process decreases the conductivity of the blends prepared by both methods. The in situ polymerized blends also display higher tensile strength and also higher crosslink density     

Determination of percolation threshold electroactivity and phase behavior study on conducting blends of thermotropic polyesters and polyaniline

The new thermotropic polyester/polyaniline (PIn/PAni) blends have been prepared by solution blend of synthesized liquid crystalline poly[4,4′‐bis (ω‐alkoxy) biphenylisophthalate]s having four and six methylene units in spacer (PI4 and PI6) with PAni doped with camphorsolfonic acid (CSA). The percolation threshold electroactivity of prepared blend films has been determined by cyclic voltammetry. The effect of the PAni concentration, solvent nature and polyester structure on the electroactivity of the blends has been investigated. The extremely low percolation threshold of prepared PIn/PAni‐CSA blends from dimethylformamide (DMF) and m‐cresol solution was 3% weight of PAni‐CSA. The amount of conducting polymer necessary to retard the formation of the liquid crystalline (LC) phase is up to 45% by weight. Phase behavior studies by differential scanning calorimetry and polarizing microscopy show that blends with 45% of conducting polymer are both liquid crystal and conductive. The morphology of the blends has been investigated by scanning electron microscopy. Copyright © 2004 John Wiley & Sons, Ltd.     

Thermal and Morphological Studies on Poly(Methyl Methacrylate)/Thermoplastic Polyurethane Blends

Poly(methyl methacrylate) (PMMA) and thermoplastic polyurethane (TPU) blends in different compositions viz., 95/05, 90/10, 85/15 and 80/20 (by wt/wt% of PMMA/TPU) have been prepared by melt mixing using a twin screw extruder. The thermal stability of these blends has been characterized by thermogravimetric (TG) analysis. All the blends are stable up to 381°C and complete degradation occurs at 488°C. A slight improvement in thermal stability was noticed with an increase in TPU content in the blends. Surface morphology of the blends has been studied by an optical microscope. Optical microphotographs revealed two‐phase morphology for all the blends.     

A polymer network based on thermoplastic polyurethane and ethylene-propylene-diene elastomer via melt blending: morphology, mechanical properties, and rheology

Blends of thermoplastic polyurethane (TPU) and ethylene-propylene-diene elastomer (EPDM) were prepared via a melt blending, and morphology, mechanical properties, and rheology were studied. Scanning electron microscopy (SEM) micrographs demonstrated that a network of EPDM domain was formed in TPU matrix, and became finer and more perfect with addition of 8 wt% EPDM into TPU. Dynamic mechanical analysis (DMA) and Fourier transformed infrared spectroscopy (FTIR) investigation indicated that EPDM was thermodynamically miscible with the soft segments of TPU and incompatible with the hard segments. The formation of the network was resulted from the competition of compatible and incompatible segments of TPU with EPDM. The tensile strength and elongation at break achieved a significant improvement with addition of EPDM, and obtained the optimum values of 39.21 MPa and 2659%, respectively, when EPDM content was 8 wt%. PEO-g-MA as a compatibilizer was employed to improve the compatibilization between EPDM and the hard segments of EPDM, and consequently, the network became finer and more perfect. The evaluation of rheological properties revealed that the introduction of EPDM into TPU resulted in a reduction of the viscosity at high shear rate and a decrease of the flow activation energy; thus the processability of the blends was improved.     

Studies on Poly(Methyl Methacrylate) (PMMA) and Thermoplastic Polyurethane (TPU) Blends

Blends of poly(methyl methacrylate) (PMMA) and thermoplastic polyurethane (TPU) in different compositions viz., 95/5, 90/10, 85/15 and 80/20 (by wt/wt, % of PMMA/TPU) were blended by melt mixing using a twin‐screw extruder. All the PMMA/TPU blends have been characterized for physico‐mechanical properties such as density, melt flow index, tensile behavior and izod impact strength. The impact strength of the PMMA/TPU blends were found to increase significantly with an increase in the percentage of TPU up to 20%, by retaining the tensile strength of PMMA. The effect of chemical aging on the performance of blends has been studied.     

Impact properties,phase structure,compatibility, and fracture morphology of polyamide‐1010/thermoplastic poly(ester urethane) elastomer blends

Blends of polyamide‐1010 (PA1010) and a thermoplastic poly(ester urethane) elastomer (TPU) were prepared by melt extrusion. The impact properties, phase structure, compatibility, and fracture morphology under impact were investigated for PA1010/TPU blends. The results indicated that TPU enhanced the impact strength of PA1010, and the best impact modification effect of the blends was obtained with 20 wt % TPU. The phase structure was investigated with scanning electron microscopy, and the compatibility was investigated with dynamic mechanical analysis and small‐angle X‐ray scattering. The study of the fracture morphology of PA1010/TPU blends indicated that the fracture surface of the blends had special features, consisting of many fibrillar elastomer particles and a conglutination–multilayer structure, as well as many small tubers on this structure. These fracture phenomena could not be found on the fracture surface of pure PA1010. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1177–1185, 2005     

Preparation and characterization of graphite nano-platelet (GNP)/epoxy nano-composite: Mechanical,electrical and thermal properties

Epoxy based polymer nano-composite was prepared by dispersing graphite nano-platelets (GNPs) using two different techniques: three-roll mill (3RM) and sonication combined with high speed shear mixing (Soni_hsm). The influence of addition of GNPs on the electrical and thermal conductivity, fracture toughness and storage modulus of the nano-composite was investigated. The GNP/epoxy prepared by 3RM technique showed a maximum electrical conductivity of 1.8 × 10⁻⁰³ S/m for 1.0 wt% which is 3 orders of magnitude higher than those prepared by Soni_hsm. The percentage of increase in thermal conductivity was only 11% for 1.0 wt% and 14% for 2.0 wt% filler loading. Dynamic mechanical analysis results showed 16% increase in storage modulus for 0.5 wt%, although the Tg did not show any significant increase. Single edge notch bending (SENB) fracture toughens (K_IC) measurements were carried out for different weight percentage of the filler content. The toughening effect of GNP was most significant at 1.0 wt% loading, where a 43% increase in K_IC was observed. Among the two different dispersion techniques, 3RM process gives the optimum dispersion where both electrical and mechanical properties are better.     

Characterization,morphology, thermal and mechanical properties of conductive polyaniline‐functionalized EPDM elastomers obtained by casting

Conductive elastomeric blends based on ethylene–propylene–5‐ethylidene–2‐norbornene terpolymer (EPDM) and polyaniline doped with 4‐dodecylbenzenesulfonic acid [PAni(DBSA)] were cast from organic solvents. Functionalization of the elastomer was promoted by grafting with maleic anhydride. Vulcanization conditions were optimized with an oscillating disk rheometer. The conductivity, morphology, thermal stability, compatibility, and mechanical behavior of the obtained mixtures were analyzed by in situ direct current conductivity measurements, atomic force microscopy, transmission electron microscopy, wide‐angle X‐ray scattering, thermogravimetric analysis, differential scanning calorimetry, dynamic mechanical thermal analysis, stress–strain and hysteresis tests. The vulcanization process was affected by temperature, the PAni content, and maleic anhydride. A reinforcement effect was promoted by the vulcanizing agent. The formation of links between the high‐molar‐mass phases and oligomers of PAni(DBSA) in the elastomeric matrix enhanced the thermal stability and ultimate properties of the blends. By the appropriate control of the polymer blends' composition, it was possible to produce elastomeric materials with conductivities in the range of 10^?5–10^?4 S · cm^?1 and excellent mechanical properties. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1767–1782, 2004     

Influence of doped polyaniline on the interaction of Pu/PAni blends and on its microwave absorption properties

In this work, the influence of polyaniline (PAni) doped with both camphorsulfonic acid (PAni‐CSA) and dodecylbenzenesulfonic acid (PAni‐DBSA) on polyurethane (PU)/PAni blends was studied by rheological and morphological analyses. The effect of doped polyaniline on the attenuation of incident microwave radiation, in the frequency range from 8.0 to 12.0 GHz, was also investigated. The complex viscosity (η*) of PAni‐DBSA blends is observed to vary more significantly as a function of resting time than PAni‐CSA blends. This behavior is attributed to a better dispersion of PAni particles into the matrix on account of the presence of smaller agglomerates, as observed by optical and electron microscopy. However, this behavior has not been determinant on microwave absorption by the blends, with those that contain PAni‐CSA showing higher attenuation values. Copyright © 2007 John Wiley & Sons, Ltd.     

玻璃纤维对碳纳米管填充聚合物/热塑性聚氨酯共混体系导电性能的影响

研究了表面带有环氧基团的玻璃纤维(GF)对聚丙烯(PP)/热塑性聚氨酯(TPU)/多壁碳纳米管(MWCNT)、 聚甲基丙烯酸甲酯(PMMA)/TPU/MWCNT和聚乳酸(PLA)/TPU/MWCNT体系导电性能的影响. 研究结果表明, 未添加GF时, 由于MWCNTs选择性地分布在TPU分散相中, PP/TPU/MWCNT, PMMA/TPU/MWCNT和PLA/TPU/MWCNT材料的导电性能很差; 加入20%的GF使3个体系的电阻率均大幅度下降, 最高下降约13个数量级, 表明填充GF是一种具有普适性的改善以TPU为分散相的共混体系导电性能的有效方法. GF使体系电阻率降低的机理主要是形成了TPU包覆GF结构, 该结构可以看作长径比较高的导电棒, 可以有效协助导电通路的构建; 同时GF还起到了体积占位的作用, 提高了体系中导电组分在基体中的有效浓度.     

Effects of compatibility of poly(l‐lactic‐acid) and thermoplastic polyurethane on mechanical property of blend fiber

Blending poly(l ‐lactic‐acid) (PLLA) and thermoplastic polyurethane (TPU) has been performed in an effort to toughen PLLA without compromising its biodegradability and biocompatibility. The mixing enthalpy calculation of PLLA and TPU predicted that the blend was a thermodynamic miscible system. The viscoelastic properties and phase morphologies of PLLA/TPU blends were investigated further by dynamic mechanical analysis and scanning electron microscopy. It was found that the blend was a partially miscible system. The dynamic mechanical analysis showed that T_g of PLLA and TPU shifted toward with TPU content increasing. Scanning electron microscopy photos showed that the morphologies of the blends changed from a sea island structure to a bicontinuous structure as an increment in TPU content, which suggested that the miscibility of PLLA and TPU was enhanced when the TPU increased. PLLA/TPU blend fibers were fabricated. With the TPU content increasing from 0 wt% to 30 wt%, the tensile strength and initial modulus of blend fibers decreased first then increased, while elongation at break and fracture work gradually increased. The change of tensile properties indicated the toughening effects of TPU on PLLA fibers, also suggested that the formation of blend fibers was influenced by the blend rheological behavior other than the compatibility. Copyright © 2014 John Wiley & Sons, Ltd.