A passive microfluidic hydrogen-air fuel cell with exceptional stability and high performance

We describe an advanced microfluidic hydrogen-air fuel cell (FC) that exhibits exceptional durability and high performance, most notably yielding stable output power (>100 days) without the use of an anode-cathode separator membrane. This FC embraces an entirely passive device architecture and, unlike conventional microfluidic designs that exploit laminar hydrodynamics, no external pumps are used to sustain or localize the reagent flow fields. The devices incorporate high surface area/porous metal and metal alloy electrodes that are embedded and fully immersed in liquid electrolyte confined in the channels of a poly(dimethylsiloxane) (PDMS)-based microfluidic network. The polymeric network also serves as a self-supporting membrane through which oxygen and hydrogen are supplied to the cathode and alloy anode, respectively, by permeation. The operational stability of the device and its performance is strongly dependent on the nature of the electrolyte used (5 M H2SO4 or 2.5 M NaOH) and composition of the anode material. The latter choice is optimized to decrease the sensitivity of the system to oxygen cross-over while still maintaining high activity towards the hydrogen oxidation reaction (HOR). Three types of high surface area anodes were tested in this work. These include: high-surface area electrodeposited Pt (Pt); high-surface area electrodeposited Pd (Pd); and thin palladium adlayers supported on a "porous" Pt electrode (Pd/Pt). The FCs display their best performance in 5 M H2SO4 using the Pd/Pt anode. This exceptional stability and performance was ascribed to several factors, namely: the high permeabilities of O2, H2, and CO2 in PDMS; the inhibition of the formation of insoluble carbonate species due to the presence of a highly acidic electrolyte; and the selectivity of the Pd/Pt anode toward the HOR. The stability of the device for long-term operation was modeled using a stack of three FCs as a power supply for a portable display that otherwise uses a 3 V battery.     

In situ electrochemical X-ray absorption spectroscopy of oxygen reduction electrocatalysis with high oxygen flux

An in situ electrochemical X-ray absorption spectroscopy (XAS) cell has been fabricated that enables high oxygen flux to the working electrode by utilizing a thin poly(dimethylsiloxane) (PDMS) window. This cell design enables in situ XAS investigations of the oxygen reduction reaction (ORR) at high operating current densities greater than 1 mA in an oxygen-purged environment. When the cell was used to study the ORR for a Pt on carbon electrocatalyst, the data revealed a progressive evolution of the electronic structure of the metal clusters that is both potential-dependent and strongly current-dependent. The trends establish a direct correlation to d-state occupancies that directly tracks the character of the Pt-O bonding present.     

Microfluidic devices for energy conversion: planar integration and performance of a passive, fully immersed H2-O2 fuel cell

We describe the fabrication and performance of a passive, microfluidics-based H2-O2 microfluidic fuel cell using thin film Pt electrodes embedded in a poly(dimethylsiloxane) (PDMS) device. The electrode array is fully immersed in a liquid electrolyte confined inside the microchannel network, which serves also as a thin gas-permeable membrane through which the reactants are fed to the electrodes. The cell operates at room temperature with a maximum power density of around 700 microW/cm(2), while its performance, as recorded by monitoring the corresponding polarization curves and the power density plots, is affected by the pH of the electrolyte, its concentration, the surface area of the Pt electrodes, and the thickness of the PDMS membrane. The best results were obtained in basic solutions using electrochemically roughened Pt electrodes, the roughness factor, R(f), of which was around 90 relative to a smooth Pt film. In addition, the operating lifetime of the fuel cell was found to be longer for the one using higher surface area electrodes.     

The Catalytic Effect of Polypyrrole/Pt‐Cu on Oxygen Reduction Reaction

This paper studies the electrochemical properties of ppy/Pt‐Cu composite for oxygen reduction reaction (ORR) and compares it to the highly porous ppy/Pt‐Cu catalyst, which can be synthesized by galvanostatic method (ppy/Pt‐Cu(GS)). The results of the polarization, rotating disk electrode and electrochemical impedance tests are discussed to determine the electrochemical properties of the catalysts. According to the results, ppy/Pt‐Cu(GS) catalyst is more active toward ORR compared to ppy/Pt‐Cu catalyst. The rotating disk electrode data indicates four‐electron transfer mechanism for this catalyst.     

Investigation of plasma-functionalized multiwalled carbon nanotube film and its application of DNA sensor for Legionella pneumophila detection

A novel multiwall carbon nanotube (MWCNT) electrode functionalized with oxygen plasma treatment was prepared and characterized, and its DNA sensing ability for Legionella pneumophila (L. pneumophila) detection was examined using electrochemical measurement. A well-patterned MWCNT working electrode (WE) on a Pt track was fabricated using photolithography, transfer methods and an etching technique. The MWCNT WE was functionalized by oxygen plasma treatment prior to applying for DNA sensor. The surface morphology of the plasma-functionalized MWCNT (pf-MWCNT) WEs were observed by scanning electron microscope (SEM) and the change of chemical composition was characterized by X-ray photoelectron spectroscopy (XPS), and electrochemical measurements were performed using CV with ferricyanide/ferrocyanide redox couple. Effective areas of working electrodes were calculated to be 0.00453 cm² for pristine MWCNT electrode and 0.00747-0.00874 cm² for pf-MWCNT electrodes with different plasma treatment times. Differential pulse voltammetry (DPV) was carried out in methylene blue solution for DNA sensing. The pf-MWCNT based DNA sensor was successfully operated in a target concentration range of 10 pM to 100 nM and had a lower detection limit than a pristine MWCNT based DNA sensor.     

Cations Determine the Mechanism and Selectivity of Alkaline Oxygen Reduction Reaction on Pt(111)**

The proton-coupled electron transfer (PCET) mechanism of the oxygen reduction reaction (ORR) is a long-standing enigma in electrocatalysis. Despite decades of research, the factors determining the microscopic mechanism of ORR-PCET as a function of pH, electrolyte, and electrode potential remain unresolved, even on the prototypical Pt(111) surface. Herein, we integrate advanced experiments, simulations, and theory to uncover the mechanism of the cation effects on alkaline ORR on well-defined Pt(111). We unveil a dual-cation effect where cations simultaneously determine i) the active electrode surface by controlling the formation of Pt−O and Pt−OH overlayers and ii) the competition between inner- and outer-sphere PCET steps. The cation-dependent transition from Pt−O to Pt−OH determines the ORR mechanism, activity, and selectivity. These findings provide direct evidence that the electrolyte affects the ORR mechanism and performance, with important consequences for the practical design of electrochemical systems and computational catalyst screening studies. Our work highlights the importance of complementary insight from experiments and simulations to understand how different components of the electrochemical interface contribute to electrocatalytic processes.     

A Reference Electrode System for Electrochemical Measurements in Pure Water

A reference hydrogen electrode systems is constructed by employing a strip of proton‐type Nafion membrane as an ion‐conducting “bridge” to connect a reversible hydrogen electrode (RHE) in an acidic solution to an electrochemical system using pure water as electrolyte, in which the working electrode (WE) is placed. Using such a reference electrode system, the potential at the “WE/pure water” interface is equal to the equilibrium hydrogen electrode potential in pure water when the potential difference between RHE and WE is zero, irrespective of the pH value of the acidic solution in the RHE compartment. The accuracy and reproducibility of the WE potential measurements are within 1–2 mV.     

Gold polycarbonate microchannels for electrochemical applications

In this paper, we present gold-plating polycarbonate (PC) microchannels. The fabrication of the gold microfluidic channels is achieved by tuning the sequence of reagent insertion into milled and closed submillimeter PC system channels. The resulting gold surface can be utilized in many applications where the benefits of microfluidics, (bio)chemistry of surfaces, and electrochemistry can be combined. Here, we combine the advantages of electrochemistry with microfluidics by mixing the gold sensor with microfluidics. This approach differs from the classic one – the sensor will undergo modifications (e. g., shape and size) depending on the specific scientific problem and will be designed individually; hence its characteristics will be changed. Our goal in this work is to indicate new possibilities for combining two methodologies – electrochemistry and microfluidics. In our work, we emphasize that it confirms the validity of our chosen concept (proof-of-concept). In this work, we present one such application, the use of a gold microfluidic channel as a working electrode (WE). We describe the microchip‘s construction and electrochemical characterization, including the gold flow-through WE, the Ag/AgCl wire pseudo-reference, and the Pt auxiliary electrode. The measured current is the result of the flow through a rectangular duct of the gold microchannel electrode embedded in the four walls of the chip.     

纳米碳管作为氧扩散电极催化层第二相碳载体的电极特性

A novel gas diffusion electrode using binary carbon supports (carbon nanotubes and active carbon) as the catalyst layer was prepared. The electrochemical properties for oxygen reduction reaction (ORR) in alkaline electrolyte were investigated by polarization curves and electrochemical impedance spectroscopy. The results show that the binary-support electrode exhibits higher electrocatalytic activity than the single-support electrode, and the best performance is obtained when the mass ratio of carbon nanotubes and activated carbon is 50 ∶50. The results from their electrode kinetic parameters indicate that the introduction of carbon nanotubes as a secondary support provides high accessible surface area, good electronic conductivity and fast ORR kinetics. The electrocatalytic activity of binary-support electrodes is obviously improved by the deposition of Pt nanoparticles on carbon nanotubes, even at very low Pt loading (45.7 μg/cm2). In addition, the EIS analysis results show that the process of ORR may be controlled by diffusion of oxygen in the thin film for binary-support electrodes with or without Pt catalyst.     

The In-cell iR Compensation Using a Four-electrode System

It is well known that the iR compensation is very important in electrochemistry, especially in fast, ultra-fast and transient voltammetry for kinetic and mechanistic studies. The modern design of potentiostat is usually of the three-electrode system, in w…     

Flow injection based microfluidic device with carbon nanotube electrode for rapid salbutamol detection

A microfabicated flow injection device has been developed for in-channel electrochemical detection (ECD) of a β-agonist, namely salbutamol. The microfluidic system consists of PDMS (polydimethylsiloxane) microchannel and electrochemical electrodes formed on glass substrate. The carbon nanotube (CNT) on gold layer as working electrode, silver as reference electrode and platinum as auxiliary electrode were deposited on a glass substrate. Silver, platinum, gold and stainless steel catalyst layers were coated by DC-sputtering. CNTs were then grown on the glass substance by thermal chemical vapor deposition (CVD) with gravity effect and water-assisted etching. 100-μm-deep and 500-μm-wide PDMS microchannels fabricated by SU-8 molding and casting were then bonded on glass substrate by oxygen plasma treatment. Flow injection and ECD of salbutamol was performed with the amperometric detection mode for in-channel detection of salbutamol. The influences of flow rate, injection volume, and detection potential on the response of current signal were optimized. Analytical characteristics, such as sensitivity, repeatability and dynamic range have been evaluated. Fast and highly sensitive detection of salbutamol have been achieved. Thus, the proposed combination of the efficient CNT electrode and miniaturized lab-on-a-chip is a powerful platform for β-agonists detection.     

质子交换膜燃料电池Pd修饰Pt/C催化剂的电催化性能

通过对Pt催化剂表面进行Pd修饰提高质子交换膜燃料电池阴极催化剂的氧还原反应(ORR)活性. 采用乙二醇还原法制备了不同比例的Pd修饰Pt/C催化剂. 透射电镜(TEM)和X射线衍射(XRD)测试结果表明, 制备的催化剂贵金属颗粒粒径主要分布在1.75～2.50 nm之间, 并均匀地分散在碳载体表面. 循环伏安方法(CV)研究表明Pd修饰Pt/C催化剂的电化学活性面积低于传统的Pt/C催化剂. 但通过旋转圆盘电极(RDE)测试研究发现, 制备的催化剂具有比传统Pt/C催化剂高的ORR活性.     

A Chemical Dealloying Approach for Pt Surface-enriched Pt3Co Alloy Nanoparticles as Oxygen Reduction Reaction Electrocatalysts

Pt-based alloys are the optimal electrocatalysts for oxygen reduction reaction(ORR) currently. Dealloying of Pt-based alloys has shown to be an effective approach to improving ORR activity. Electrochemical dealloying is controllable for morphology by changing electrochemical parameters but is difficult to scale up due to complex operation and energy consumption. Chemical dealloying is suitable for a large scale but it is not easy to control the morphology because highly corrosive acids(HNO₃ or H₂SO₄) are commonly used. In this work, a facile chemical dealloying method for Pt₃Co/C has been employed to synthesize elec-trocatalysts for ORR using weak acids and buffer solutions of different pH, which could slow down the dissolution rate for Co atoms and increase the diffusion time for Pt atoms to improve ORR activity. It can be observed that the mass activities(MA) of the Pt₃Co/C alloy after dealloying with H₃PO₄ and NaH₂PO₄/Na₂HPO₄ buffer solution of pH=6 are close to that after electrochemical dealloying process, and are more than two times that of commercial Pt/C. In addition, Pt₃Co/C after dealloying with a buffer solution of pH=6 only showed a slight degradation in the half-wave potential and electrochemical surface area(ECSA) after stability test for 5000 cycles, which is more stable than commercial Pt/C. It shows that by controlling pH of the solvent, the ORR activity can be further increased. This facile approach provides a new strategy to control morphology of Pt-based electrocatalysts by chemical dealloying, which can contribute to promising application for cathodic electrocatalysts design of proton exchange membrane fuel cells (PEMFCs).     

AAO-CNTs electrode on microfluidic flow injection system for rapid iodide sensing

In this work, carbon nanotubes (CNTs) nanoarrays in anodized aluminum oxide (AAO-CNTs) nanopore is integrated on a microfluidic flow injection system for in-channel electrochemical detection of iodide. The device was fabricated from PDMS (polydimethylsiloxane) microchannel bonded on glass substrates that contains three-electrode electrochemical system, including AAO-CNTs as a working electrode, silver as a reference electrode and platinum as an auxiliary electrode. Aluminum, stainless steel catalyst, silver and platinum layers were sputtered on the glass substrate through shadow masks. Aluminum layer was then anodized by two-step anodization process to form nanopore template. CNTs were then grown in AAO template by thermal chemical vapor deposition. The amperometric detection of iodide was performed in 500-μm-wide and 100-μm-deep microchannels on the microfluidic chip. The influences of flow rate, injection volume and detection potential on the current response were optimized. From experimental results, AAO-CNTs electrode on chip offers higher sensitivity and wider dynamic range than CNTs electrode with no AAO template.     

Pt/C催化剂氧还原反应的交流阻抗动态研究

本文通过RDE和EIS联合技术、等效电路模型,研究了酸性体系中商业Pt/C催化剂ORR行为. 研究发现Pt/C动态界面包括两个彼此独立的过程：1）Pt表面原有PtO还原至Pt过程,2）ORR促进新PtO形成过程,为催化材料稳定性及活化性提供了关键依据;并发现动态界面促进多孔电极重构以及与传输匹配过程.在高过电位下,ORR的高反应速率可通过增加催化材料憎水性予以改善. 上述研究结果可对ORR的直流电化学研究进行有效补充,并提供建模基础.     

Bubble Consumption Dynamics in Electrochemical Oxygen Reduction

Electrochemical oxygen reduction reaction(ORR) is crucial for fuel cells and metal-air batteries, while the oxygen consumption dynamics study during ORR, which affects the ORR efficiency, is not as concerned as catalysts design does. Herein the consumption behavior of an individual oxygen bubble on Pt foils with different wettabilities during ORR was tracked by a real-time approach to reveal whether the surface wettability of electrode can influence the consumption dynamics and determine the reaction reactive zones of oxygen bubble consumption. The oxygen bubble underwent a "constant contact angle" dominant consumption model on aerophobic Pt foil, while an initial "constant radius" and the subsequent "constant contact angle" oxygen consumption models were observed on aerophilic Pt foil. Results here demonstrated that the current was proportional to the bottom contact area, rather than the three-phase contact line of the bubbles according to the fitting curves between individual bubble current and the consumption behavior parameters. This study highlights the important role of the gas-solid interface in influencing the efficiency of gas consumption electrochemical reactions, which shall benefit the understanding of reaction kinetics and the rational design of electrocatalysts.     

Carbon-supported ultrafine Pt nanoparticles modified with trace amounts of cobalt as enhanced oxygen reduction reaction catalysts for proton exchange membrane fuel cells

To accelerate the kinetics of the oxygen reduction reaction (ORR) in proton exchange membrane fuel cells, ultrafine Pt nanoparticles modified with trace amounts of cobalt were fabricated and decorated on carbon black through a strategy involving modified glycol reduction and chemical etching. The obtained Pt₃₆Co/C catalyst exhibits a much larger electrochemical surface area (ECSA) and an improved ORR electrocatalytic activity compared to commercial Pt/C. Moreover, an electrode prepared with Pt₃₆Co/C was further evaluated under H₂-air single cell test conditions, and exhibited a maximum specific power density of 10.27 W mg_Pt^?1, which is 1.61 times higher than that of a conventional Pt/C electrode and also competitive with most state-of-the-art Pt-based architectures. In addition, the changes in ECSA, power density, and reacting resistance during the accelerated degradation process further demonstrate the enhanced durability of the Pt₃₆Co/C electrode. The superior performance observed in this work can be attributed to the synergy between the ultrasmall size and homogeneous distribution of catalyst nanoparticles, bimetallic ligand and electronic effects, and the dissolution of unstable Co with the rearrangement of surface structure brought about by acid etching. Furthermore, the accessible raw materials and simplified operating procedures involved in the fabrication process would result in great cost-effectiveness for practical applications of PEMFCs.     

Generation of oxygen gradients in microfluidic devices for cell culture using spatially confined chemical reactions

This paper reports a microfluidic device capable of generating oxygen gradients for cell culture using spatially confined chemical reactions with minimal chemical consumption. The microfluidic cell culture device is constructed by single-layer polydimethylsiloxane (PDMS) microfluidic channels, in which the cells can be easily observed by microscopes. The device can control the oxygen gradients without the utilization of bulky pressurized gas cylinders, direct addition of oxygen scavenging agents, or tedious gas interconnections and sophisticated flow control. In addition, due to the efficient transportation of oxygen within the device using the spatially confined chemical reactions, the microfluidic cell culture device can be directly used in conventional cell incubators without altering their gaseous compositions. The oxygen gradients generated in the device are numerically simulated and experimentally characterized using an oxygen-sensitive fluorescence dye. In this paper, carcinomic human alveolar basal epithelial (A549) cells have been cultured in the microfluidic device with a growth medium and an anti-cancer drug (Tirapazamine, TPZ) under various oxygen gradients. The cell experiment results successfully demonstrate the hyperoxia-induced cell death and hypoxia-induced cytotoxicity of TPZ. In addition, the results confirm the great cell compatibility and stable oxygen gradient generation of the developed device. Consequently, the microfluidic cell culture device developed in this paper is promising to be exploited in biological labs with minimal instrumentation to study cellular responses under various oxygen gradients.     

Carbon nanotubes as a secondary support of a catalyst layer in a gas diffusion electrode for metal air batteries

In this paper, we report the use of binary carbon supports (carbon nanotubes (CNTs) and active carbon) as a catalyst layer for fabricating gas diffusion electrodes. The electrocatalytic properties for the oxygen reduction reaction (ORR) were evaluated by polarization curves and electrochemical impedance spectroscopy (EIS) in an alkaline electrolyte. The binary-support electrode exhibits better performance than the single-support electrode, and the best performance is obtained when the mass ratio of carbon nanotubes and active carbon is 50:50. The results from the electrode kinetic parameters indicate that the introduction of carbon nanotubes as a secondary support provides high accessible surface area, good electronic conductivity, and fast ORR kinetics. Furthermore, the effect of CNT support on the electrocatalytic properties of Pt nanoparticles for binary-support electrodes was also investigated by different loading-reduction methods. The electrocatalytic activity of the binary-support electrodes is improved dramatically by Pt loading on CNT carbon support, even at very low Pt loading. Additionally, the EIS analysis results indicate that the process of ORR may be controlled by diffusion of oxygen in the electrode thin film for binary-support electrodes with or without Pt catalyst.     

Nanostructured platinum-lipid bilayer composite as biosensor

The present work describes the preparation of supported bilayer lipid membrane (s-BLM) doped with metal nanoparticles for the design of biosensors. Platinum (Pt) nanoparticles were deposited through s-BLM to build a hybrid device of nanoscale electrode array by potential cycling in 1 mM K(2)PtCl(6) solution containing 0.1 M KCl. The properties of Pt nanoparticle-doped s-BLM composite were then characterized by cyclic voltammetry, electrochemical impedance spectroscopy (EIS) and atomic force microscopy (AFM). Our results showed that Pt nanoparticles grew in voids of the s-BLMs, through which the underlying glassy carbon (GC) electrode was connected, with maximum length extended out of the lipid membrane around 40 nm. Doping of Pt nanoparticles through s-BLM increased the membrane capacitance and decreased the membrane resistance of s-BLM. Pt nanoparticles array in s-BLM electrocatalyzed the reduction of oxygen (O(2)) in phosphate buffer solution (PBS). Practical application of Pt nanoparticle-doped s-BLM for the construction of glucose biosensor was also demonstrated in terms of its dose-response curve, stability and reproducibility. Thus, lipid membrane doped with Pt nanoparticles is a novel electrode system at nanoscale that can penetrate through the insulating membrane to probe molecular recognition and catalytic events at the lipid membrane-solution interface.