Application of Potassium Carbonate as Space Holder for Metal Injection Molding Process of Open Pore Copper Foam

Copper foam has recently being applied to replace aluminium as heat sink. In this study, copper foam was manufactured via metal injection molding technique. Copper feedstock were prepared comprising 0 wt.%, 30 wt.% and 40 wt.% of potassium carbonate into copper powder to produce open pore cell structure, which also mixed together with a binder system consisting palm stearin (PS), polyethylene (PE) and stearic acid (SA). The feedstock was then injection molded into tensile shape test piece prior to solvent extracted in heptane prior to sintering using tube furnace at 850^oC for 4 hours in nitrogen atmosphere. The sintered samples were immersed in warm water to dissolve the carbonates. Copper foam has successfully manufactured at 850^oC for 4 hours in nitrogen atmosphere followed by the dissolution process. The porosity value increased as the addition of potassium carbonate increased from 0 to 40 wt.% which given the highest value of 52.985% porosity and thermal conductivity of 520.46 W/m.K.     

A novel method for the synthesis of biodiesel from soybean oil and urea

The increasing demand for energy has encouraged the development of renewable resources and environmentally benign fuel such as biodiesel. In this study, ethyl fatty esters (EFEs), a major component of biodiesel fuel, were synthesized from soybean oil using sodium ethoxide as a catalyst. By-products were glycerol and difatty acyl urea (DFAU), which has biological characteristics, as antibiotics and antifungal medications. Both EFEs and DFAU have been characterized using Fourier transform infrared (FTIR) spectroscopy, and ¹H nuclear magnetic resonance (NMR) technique. The optimum conditions were studied as a function of reaction time, reactant molar ratios, catalyst percentage and the effect of organic solvents. The conversion ratio of soybean oil into pure EFEs was 76% after 10 h of reaction. The highest conversion yield of EFEs is obtained when the urea/soybean oil ratio was from 6.2 mmol to 1 mmol, while the highest production of DFAU is obtained when the ethoxide (as a catalyst)/soybean oil ratio is from 6.4 mmol to 1 mmol in hexane as the reaction medium.     

Effect of gamma irradiation on cell lysis and polyhydroxyalkanoate produced by Bacillus flexus

Bacillus flexus cultivated on sucrose and sucrose with plant oil such as castor oil produced polyhydroxybutyrate (PHB), a homopolymer of polyhydroxyalkanoate (PHA) and PHA copolymer (containing hydroxybutyrate and hexanoate), respectively. Gamma irradiation of these cells (5–40 kGy) resulted in cell damage and aided in the isolation of 45% and 54% PHA on biomass weight, correspondingly. Molecular weight of PHB increased from 1.5×10⁵ to 1.9×10⁵ after irradiation (10 kGy), with marginal increase of tensile strength from 18 to 20 MPa. At the same irradiation dosage, PHA copolymer showed higher molecular weight increase from 1.7×10⁵ to 2.3×10 ⁵ and tensile strength from 20 to 35 MPa. GC, GC–MS, FTIR and ¹H NMR were used for the characterization of PHA. Gamma irradiation seems to be a novel technique, to induce cross-linking and molecular weight increase of PHA copolymer and aid in easy extractability of intracellular PHA, simultaneously.     

Analysis of hydrocarbon contamination with membrane-assisted solvent extraction: Comparison of agitation and sonication methods

Membrane-assisted solvent extraction (MASE) coupled to large volume injection was applied to the determination of (gasoline-type) hydrocarbon contamination in water samples. Hexane was used as acceptor phase. 50 μL extract was injected in the programmed temperature vaporizer injector using combined split–splitless evaporation. The extraction conditions were optimized both for MASE with agitation and for MASE with sonication. In the course of optimization the effect of extraction time, extraction temperature, agitation speed, solvent volume, pH, ionic strength and the addition of methanol were tested. Over 75% recovery was accomplished in the range of diesel oil hydrocarbons (n-C₉–n-C₂₄). The developed method was validated. Linearity, accuracy and precision were tested. The method showed excellent linearity between 1 and 1000 μg L^?1 for n-alkanes and between 0.05 and 50 mg L^?1 for gasoline. The method was tested with comprehensive GC × GC as well and found to be non-discriminative to all major compounds of diesel oil.     

Bengal gram seed husk as an adsorbent for the removal of dyes from aqueous solutions – Column studies

A continuous fixed bed (column) study was carried out by using seed husk of Bengal gram (Cicer arietinum) (SHBG) as a biosorbent for the removal of direct dye, Congo red (CR) from aqueous solutions. The effects of important factors, such as the value of initial pH, the flow rate, the influent concentration of CR, bed depth, particle size of SHBG, foreign ions and regeneration of CR were studied. The effect of similar type of direct dyes like direct turquoise blue 86 (DTB) and direct black 38 (DB) on the adsorption of CR in column containing SHBG is also studied by keeping other parameters constant. The studies confirmed that the breakthrough curves were dependent on flow rate, initial dye concentration, size of SHBG, initial pH of solution of CR and bed depth. The bed depth service time analysis (BDST) model was applied at different bed depths to predict the breakthrough curves. The model is found suitable for describing the biosorption process of the dynamic behaviour of the SHBG column and the data were in good agreement with BDST model. When the flow rate was 0.67 mL/min and the influent concentration of CR was mg L⁻¹, the column capacity was 6.572 mg g⁻¹. The removal capacity of SHBG was more in case of CR (6.572 mg g⁻¹) compared to other similar direct dyes of DTB (1.984 mg g⁻¹) and DB (1.612 mg g⁻¹). The removal of CR was enhanced in the presence of foreign ion potassium (8.308 mg g⁻¹) and decreased in the presence of calcium (5.58 mg g⁻¹). 120 ml of acetone is required for the completion of regeneration of the column and the total amount of CR recovered in this case. All the results suggested SHBG as a potential adsorbent for removal of CR from aqueous solution so that the rate of bio-sorption process is rapid.     

Si-doped carbon nanostructured films by pulsed laser deposition from a liquid target

Ablation of a silicone oil, Dow Corning's DC-705 with laser pulses of sub-ps duration in high vacuum is a novel approach to fabrication of Si-doped carbon nanocomposite films. Gently focused, temporally clean 700 fs pulses @ 248 nm of a hybrid dye/excimer laser system produce power densities of the order of 10¹¹–10¹² W cm^?2 on the target surface. The evolution of the chemical structure of film material is followed by comparing Fourier Transformed Infrared and X-ray Photoelectron spectra of films deposited at temperatures between room temperature and 250 °C. Despite the low thermal budget technique, in the spectrum of films deposited at room temperature the fingerprint of the silicone oil can clearly be identified. With increasing substrate temperature the contribution of the features characteristic of the oil gradually diminishes, but does not completely disappear even at 250 °C. This result is intriguing since the chance of oil droplets to survive in their original liquid form on the hot surface should be minimal. The results of the X-ray Photoelectron Spectroscopy suggest that the chemical structure of the film material resembles that of the oil. Both reflection mode optical microscopy and low magnification Scanning Electron Microscopy reveal that the films are inhomogeneous: areas of lateral dimensions ranging from a few to tens of micrometers, characterized by different contrasts can be identified. On the other hand, surface mapping by Scanning Electron and Atomic Force Microscopy unambiguously proves that all films possess a solid surface consisting of nanoparticles of less than 100 nm dimension, without the presence of any drop of oil. Possible explanations of the puzzling results can be that the films are polymers consisting mainly of the molecules of the target material, or composites of solid C:Si nanoparticles and oil residues.     

Competitive adsorption of toxic heavy metal contaminants by gum kondagogu (Cochlospermum gossypium): A natural hydrocolloid

Gum kondagogu (Cochlospermum gossypium), a naturally occurring tree biopolymer, is exploited as a biosorbent to remove metal ions from aqueous solutions. The removal efficiency of toxic metals by gum kondagogu was determined quantitatively in the order Cd²⁺ > Cu²⁺ > Fe²⁺ > Se²⁺ > Pb²⁺ > total Cr > Ni²⁺ > Zn²⁺ > Co²⁺ > As²⁺ at pH 5.0 ± 0.1 and temperature 25 ± 2 °C by inductively coupled plasma-mass spectrometry (ICP-MS). The biosorption (%) of various metal ions tested was found to be in the range of 97.3–16.7%, at pH 5.0. The morphological and mechanisms of interaction of toxic metal ions with gum kondagogu were assessed by scanning electron microscopy coupled with energy dispersive X-ray analysis (SEM-EDXA) and X-ray diffraction (XRD) spectrum. The analysis indicated that biosorption process included morphological changes, precipitation, complexation and ion exchange mechanism for the removal of metal ions by the gum. XRD analysis indicated the amorphous nature of gum kondagogu, which facilitate metal biosorption. The metal ions adsorption leads to its deposition on the gum kondagogu matrix in a crystalline state.     

Modification of egg shell and its application in biodiesel production

Egg shells were subjected to calcination–hydration–dehydration treatment to obtain CaO with high activity. The performance of CaO obtained from the calcination–hydration–dehydration treatment of egg shell and commercial CaO was tested for its catalytic activity via transesterification of waste frying oil (WFO). The results showed that the methyl ester conversion was 67.57% for commercial CaO and it was 94.52% for CaO obtained from the calcination–hydration–dehydration treatment of egg shell at a 5 wt% catalyst (based on oil weight), a methanol to oil ratio of 12:1, a reaction temperature of 65 °C and a reaction time of 1 h. The biodiesel conversion was determined by ¹H Nuclear Magnetic Resonance Spectroscopy (¹H NMR).     

Electrochemical properties of liquid electrolyte added quasi-solid state TiO2 dye-sensitized solar cells

In this study a process has been introduced to replace traditional liquid or solid electrolyte coatings on dye-sensitized photoelectrode in solar cells. This process has more efficient diffusion of electrolyte, hence higher sensitivity. Better interfacial contact between polymer electrolyte and TiO₂ photoelectrode had improved electrochemical response and ionic conductivity of cell. Conductivity of this electrode was 9.33 × 10⁻³ S cm⁻¹ (at room temperature), which is much higher than the using traditional process for addition of electrolytes. It has 0.68 V open-circuit voltage and 3.19 mA cm⁻² short-circuit current density. Energy conversion efficiency of this cell was about 37% higher than the cell developed with traditional processes under constant light intensity (45 mW cm⁻²).     

Synthesis,characterization and batch assessment of groundwater fluoride removal capacity of trimetal Mg/Ce/Mn oxide-modified diatomaceous earth

In this study, trimetal Mg/Ce/Mn oxide-modified diatomaceous earth (DE) was synthesized at optimal conditions. Comparison of the SEM images and the results of EDX analyses of the raw and the modified DE confirmed the surface modification of the raw DE with the trimetal oxide. Groundwater fluoride removal capacity of the sorbent was evaluated by batch method at various defluoridation conditions. At a sorbent dosage of 0.6 g/100 mL (contact time: 60 min, mixing speed of 200 rpm and temperature: 297 K), the fluoride removal was >93% for solutions containing initial fluoride concentration of 10–60 mg/L. Sorbent’s optimum fluoride uptake capacity was 12.63 mg/g at the initial fluoride concentration of 100 mg/L. Fluoride removal was >91% for solutions with initial pH range of ∼4–11 (initial fluoride concentration: 9 mg/L, sorbent dosage: 0.6 g/100 mL). Appraisal of the effect of co-existing anions on fluoride removal showed that CO₃²⁻ would reduce the amount of fluoride removed from solution, while other anions such as PO₄³⁻, NO₃⁻ and SO₄²⁻ had no observable effect. K₂SO₄ solution was found to be most suitable for regeneration of spent Mg/Ce/Mn oxide-modified DE compared to Na₂CO₃ and NaOH. The mechanism of fluoride removal at pH > 5.45 (pHpzc = 5.45) occurred by exchange of hydroxyl groups on surface of sorbent with fluoride ions from solution. Sorption data fitted better to Langmuir isotherm and pseudo-second-order model. External diffusion was observed to be the sorption rate limiting factor.     

Treatment of opium alkaloid containing wastewater in sequencing batch reactor (SBR)—Effect of gamma irradiation

Aerobic biological treatment of opium alkaloid containing wastewater as well as the effect of gamma irradiation as pre-treatment was investigated. Biodegradability of raw wastewater was assessed in aerobic batch reactors and was found highly biodegradable (83–90% degradation). The effect of irradiation (40 and 140 kGy) on biodegradability was also evaluated in terms of BOD₅/COD values and results revealed that irradiation imparted no further enhancement in the biodegradability. Despite the highly biodegradable nature of wastewater, further experiments in sequencing batch reactors (SBR) revealed that the treatment operation was not possible due to sludge settleability problem observed beyond an influent COD value of 2000 mg dm^?3. Possible reasons for this problem were investigated, and the high molecular weight, large size and aromatic structure of the organic pollutants present in wastewater was thought to contribute to poor settleability. Initial efforts to solve this problem by modifying the operational conditions, such as SRT reduction, failed. However, further operational modifications including addition of phosphate buffer cured the settleability problem and influent COD was increased up to 5000 mg dm^?3. Significant COD removal efficiencies (>70%) were obtained in both SBRs fed with original and irradiated wastewaters (by 40 kGy). However, pre-irradiated wastewater provided complete thebain removal and a better settling sludge, which was thought due to degradation of complex structure by radiation application. Degradation of the structure was observed by GC/MS analyses and enhancement in filterability tests.     

Simultaneous screening of estrogens,progestogens, and phenols and their metabolites in potable water and river water by ultra-performance liquid chromatography coupled with quadrupole time-of-flight mass spectrometry

In this study, a method employing ultra-performance liquid chromatography coupled with quadrupole time-of-flight mass spectrometry (UPLC-Q-TOF-MS) was developed to simultaneously screen for 36 endocrine-disrupting chemicals (EDCs; e.g., estrogens, progestogens, phenols, and their metabolites) both in potable and river water. From the selected compounds, 21 target compounds, for which reference standards were available, were used as model compounds for method development and optimization. The other target compounds, for which reference standards were unavailable, were investigated in post-target analysis on the basis of their theoretical molecular masses. The solid-phase extraction and chromatographic separation steps were optimized. For this method, limits of detection for the target compounds were less than 0.72 ng L^? 1, and the overall recoveries varied between 46% and 134% with relative standard deviations ranging from 7% to 35%. The mass errors between theoretical and experimental mass for all resulting precursor and characteristic fragment ions ranged from ? 1.9 to 2.8 mDa. The method developed was successfully used to analyze the composition of potable and river water in Shanghai City; in addition, some compounds of interest (estriol, estrone, and bisphenol A) were identified accurately. Further, a post-target analysis was performed and an estrogen metabolite was hypothesized in the water samples due to the excellent sensitivity of the method in full-spectrum acquisition mode and the valuable accurate mass information in MS and tandem MS mode. Therefore, UPLC-Q-TOF-MS has proven to be a powerful technique for wide-scope screening and identification of relevant EDCs in environmental water sources.     

The application of Bimetallic metal–organic frameworks for antibiotics adsorption

Fe/Zr-base metal–organic frameworks(Fe/Zr-MOFs) were prepared using a solvothermal method from 1,3,5-phthalic acid (H₃BTC, 98 %) as the organic chain and ferrous heptahydrate (FeSO₄·7H₂O) and zirconium acetate Zr(CH₃COO)₄] as the metal ions. The resulting material was used to remove Doxycycline hydrochloride (DC). The experimental results showed that when the concentration of DC was 10 ppm and the mass of Zr/Fe-MOFs was 100 mg, the maximum removal rate after 5 h was 87.5 %. The results showed that the correlation coefficients (R²) of the pseudo-second-order kinetics model and Freundlich isotherm model of Zr/Fe-MOFs adsorption of DC were greater than 0.99, indicating good consistency. The results showed that the adsorption process of DC by Zr/Fe-MOFs was endothermic and spontaneous. Fe/Zr-MOFs had a high adsorption capacity for DC removal and good application prospects.     

Degradation of chlorophenols in aqueous solution by γ-radiation

Degradation of chlorophenols (CPs) in aqueous solutions by γ-radiation was studied. The effect of absorbed dose on degradation, dechlorination and mineralization of CPs were investigated. The results indicated that the degradation of CPs, Cl⁻ release and mineralization increased with increase in absorbed dose. When the initial concentration was 100 mg L⁻¹ and the dosage was 6 kGy, the removal efficiencies of CPs were 44.54% for 2-CP, 91.46% for 3-CP, 82.72% for 4-CP and 93.25% for 2,4-DCP, respectively. The combination of irradiation and H₂O₂ leads to a synergistic effect, which remarkably increased the degradation efficiency of CPs and TOC removal. The kinetics of CPs during irradiation are also mentioned.     

Ultrafiltration of soybean oil/hexane extract by porous ceramic membranes

This study investigated the ultrafiltration of soybean oil/hexane extract (miscella) using porous ceramic membrane. The evaporation energy can be saved in the soybean oil production by pre-separating a portion of hexane through the ceramic membrane. Raw soybean oil/hexane extract with 33 wt% of oil was used without pretreatment. A cross-flow ultrafiltration was performed using an anodisc membrane with a pore diameter of 0.02 μm and thickness of ∼1 μm. The concentrations of oil/hexane mixture were measured by UV adsorption at a wavelength of 458 nm. The separation mechanism was suggested to be the hindrance diffusion of soybean oil. Agitation in the feed side significantly increased the rejection of soybean oil. A small stage cut could also yield a higher rejection. Above observations were attributed to the reduction of concentration polarization by increasing the shear rate and small permeate flux, respectively. The optimum separation was achieved under the conditions of 4 kg/cm² transmembrane pressure, 0.04 stage cut and 120 rpm agitation speed. The concentration of soybean oil decreased from 33 wt% of feed to 27 wt% in permeate, that is, near 20% rejection. A gel-layer polarization model was proposed to estimate the gel concentration and thickness. The gel concentration was found 43–53 wt%. Agitating feed side reduced gel thickness, thus enhanced the rejection and permeate flux.     

Electrochemical degradation of tramadol hydrochloride: Novel use of potentiometric carbon paste electrodes as a tracer

The electrochemical removal of tramadol hydrochloride from aqueous solutions has been investigated under several operating conditions using a Pb/PbO₂ electrode. The optimum conditions of the treatment process are: current density of 1000 mA/cm⁻², pH ≈6, temperature of 10 °C and initial tramadol hydrochloride concentration of 100 mg/L. The time of electrolysis is 25 min for degradation rate of tramadol hydrochloride and chemical oxygen demeaned (COD) removal is 22 h. The results were obtained by UV–Vis spectrophotometer and the presently designed electrode was coincident.     

Investigating droplet separation efficiency in wire-mesh mist eliminators in bubble column

Effects of design parameters on performance of wire-mesh mist eliminators were experimentally investigated in 15 cm bubble column. The demisters performances were evaluated by droplet collection efficiency as a function of wide ranges of operating and design parameters. These parameters include: droplet size exiting the demister (250–380 μm), specific surface area (236–868 m²/m³), void fraction (97–98.3%), wire diameter (0.14–0.28 mm), packing density (130–240 kg/m³), and superficial gas velocity (0.109–0.118 m/s. All demisters were 15 cm in diameter with 10 cm pad thickness, made from 316L stainless steel layered type demister pad wires. Experiments were carried out using air–water system at ambient temperature and atmospheric pressure. The experimental data on the droplet removal efficiency were obtained using Malvern Laser Droplet Sizer. The removal efficiency was found to increase with the increasing the demister specific surface area, packing density, and superficial gas velocity. In contrast, the removal efficiency was found to increase with decreasing the demister void fraction and wire diameter. The separation efficiency is correlated empirically as a function of the design parameters. A good agreement was obtained between the measured values and the correlation predictions with ±5% accuracy.     

Al-centered functionalized inorganic–organic hybrid sorbent containing N and S donor atoms for effective removal of cadmium

A new aluminium-incorporated layered inorganic–organic hybrid material (Al-GPTS-TU) has been successfully synthesized by using sol–gel based precursor under mild temperature condition and silylaing agent (GPTS-TU) derived from the reaction of 3-glycidoxypropyltrimethoxysilane (GPTS) and thiourea (TU). The hybrid material was characterized by using various instrumentation techniques and the result confirmed the attachment of organic functionality to the inorganic silicon network. The inter-lamellar distance for the hybrid material was found to be 41.33 Å. The synthesized hybrid was used for the removal of cadmium from dilute aqueous solution with variation of solution parameters. Thermodynamic parameters ΔH and ΔS, evaluated for the adsorption of cadmium from water solution, were found to be 73.68 kJ mol^?1 and 282.9 J mol^?1 K^?1, respectively, indicating adsorption process to be endothermic in nature. The negative value of ΔG indicated the feasibility and spontaneity of ongoing adsorption process. The hybrid material containing multiple coordination sites such as S and N in the attached organic functionality can find potential applications for the removal of various metal toxicants from water bodies to prevent the eco-system.     

Advances with tungsten coil atomizers: Continuum source atomic absorption and emission spectrometry

Two new tungsten coil spectrometers are described: a continuum source tungsten coil atomic absorption spectrometer and a tungsten coil atomic emission spectrometer. Both devices use a 150 W tungsten coil extracted from a slide projector bulb. The power is provided by a computer-controlled, solid state, constant current 0–10 A supply. The heart of the optical system is a high-resolution spectrometer with a multi-channel detector. The continuum source system employs xenon or deuterium lamps, and is capable of multi-element analyses of complex samples like engine oil, urine, and polluted water. Spiked engine oil samples give mean percent recoveries of 98 ± 9, 104 ± 9, and 93 ± 0.8 for Al, V, and Ni, respectively. Copper, Zn, and Cd are determined in urine samples; while Cd, Co, Yb, and Sr are determined in water samples. Detection limits for Cd, Zn, Cu, Yb, Sr, and Co are: 8, 40, 1, 4, 1, and 4 μg l^− 1. The technique of tungsten coil atomic emission spectrometry using a 150 W commercial projector bulb is reported for the first time. Calcium, Ba, and Sr are determined with detection limits of 0.01, 0.5, and 0.1 μg l^− 1. Relative standard deviations are lower than 10% in each case, and Sr is determined in two water standard reference materials.