用于乙烯芳构化反应的Zn/HZSM-5催化剂失活机制研究

采用浸渍法制备了Zn负载量（质量分数）分别为1%、2%、3%的Zn/HZSM-5分子筛催化剂,通过XRD、N₂吸附-脱附、NH₃-TPD、Py-FTIR、XPS、TG-DTA等技术,系统考察Zn/HZSM-5分子筛在乙烯芳构化反应的失活机制。结果表明,积炭是催化剂失活的主要原因,HZSM-5中Zn的添加在较大程度上抑制了催化剂的积炭行为;低Zn含量时催化剂失活缓慢,但Zn含量较高时,由于催化剂比表面积和孔体积极剧下降,催化剂失活加剧。反应过程中,分子筛上Zn物种存在迁移和流失行为,迁移行为体现为催化剂表面Zn的富集和相对比例的变化;Zn流失速率在不同反应阶段保持恒定,但受到Zn含量的影响,Zn含量越高、流失速率越大。外表面ZnO是分子筛催化剂Zn流失的主要物种,且随Zn负载量升高变化趋势愈加明显,其含量与积炭速率存在一定关联。     

ZnHZSM-5上甲醇芳构化反应的研究

通过浸渍法改性制得ZnHZSM-5催化剂,并采用XRD、BET、NH₃-TPD和Py-IR方法对催化剂进行表征。在连续流动固定床反应装置上考察了Zn负载量和反应条件对甲醇芳构化反应(MTA)的影响。结果表明,0.5%Zn负载量可使芳烃收率提高5%。当Zn负载量超过2%时,不仅不能提高芳烃收率,反而促使甲醇裂解成CO和CO₂,Zn负载量为1.0%～2.0%时芳构化活性较高。最佳反应条件为液体体积空速0.36h^-1~0.6h^-1,温度350℃。并对Zn改性下的甲醇芳构化反应过程进行了探讨。     

甲醇芳构化中催化剂酸性对脱烷基、烷基化和异构化反应的影响

在Zn/P/ZSM-5催化剂上研究了甲醇、二甲苯、甲苯和甲醇等不同进料下芳烃产品分布随反应积碳的变化, 发现催化剂积碳对芳构化反应、脱烷基反应和烷基化反应的影响不同. 在不同硅铝摩尔比(Si/Al 比)和Zn负载量的Zn/P/ZSM-5 催化剂上进行甲醇转化, 考察催化剂酸性位点强度、密度和类型与芳烃收率和产品分布之间的关系, 发现当强酸位点酸密度下降时, 脱烷基反应最先被抑制, 其次是芳构化反应和异构化反应, 而烷基化反应却不受影响. 在Si/Al 比为14, 3% (w) Zn 负载量的Zn/P/ZSM-5 催化剂上可得到75%左右的芳烃收率, 二甲苯收率在35%左右, 具有重要的工业应用前景.     

Zn/H-ZSM-5催化剂上的二甲醚芳构化反应

 考察了 H-ZSM-5 和 Zn/H-ZSM-5 催化剂的二甲醚芳构化性能. 结果表明, H-ZSM-5 分子筛催化剂酸性的增强和酸中心的增多有利于二甲醚芳构化. 当在 H-ZSM-5 催化剂中加入 2% Zn 时, 在 360 oC 下反应时总芳烃收率从 50.0% 增加至 66.2%, C8 芳烃收率从 28.6% 增加到 39.0%. 反应温度升高到 480 oC 时, 总芳烃收率增加至 78.0%.     

正丁烷在Au,Zn组合改性纳米HZSM-5上的催化转化

采用沉积沉淀和浸渍法制备了Au-Zn组合改性HZSM-5催化剂.并且对比研究了HZSM-5,Au/HZSM-5,Zn/HZSM-5和Au-Zn/HZSM-5催化剂的性质和催化性能.采用UV-Vis和XPS表征揭示出Au-Zn/HZSM-5催化剂中Au物种与Zn物种的相互作用.正丁烷探针反应结果表明,在Zn/HZSM-5催化剂中引入Au有效地提高了正丁烷的脱氢芳构化性能,同时抑制了正丁烷在Zn活性中心上的氢解副反应.在相同条件下,与Zn/HZSM-5催化剂相比,正丁烷转化率由49.1%增加到70.8%,烯烃和芳烃产物总选择性由57%增加到61.98%,干气的选择性由31%降低至28.4%.上述结果表明,Au-Zn/HZSM-5催化剂在轻烃芳构化反应中具有良好的催化性能.     

钼源对钼基催化剂芳构化性能的影响

 采用乙酸回流MoO3的方法制备了MoAC, 以其为钼源分别制备了Mo/HMCM-22, Mo/HMCM-49和Mo/HZSM-5催化剂,并考察了各催化剂在甲烷无氧芳构化反应中的催化性能. 结果表明,以MWW型分子筛(HMCM-22和HMCM-49)为载体时,催化剂的芳烃收率和催化剂稳定性均比传统浸渍法制备的催化剂明显提高; 而以HZSM-5为载体时,催化剂的甲烷无氧芳构化活性无明显变化.     

预处理条件对Zn/Al-CLM的丙烷芳构化性能的影响

在脉冲微反装置上考察了不同的预处理条件对Zn/Al-CLM催化剂的丙烷芳构化反应的影响。结果表明，丙烷在Zn/Al-CLM催化剂上具有一定的的反应活性和芳烃选择性，而且芳构化主要转化为苯；载体Al-CLM的焙烧温度、金属锌负载量、活化温度等对Zn/Al-CLM催化剂的丙烷芳构化性能具有重要影响。载体经500℃预焙烧制备的Zn/Al-CLM催化剂具有最好的柱结构保留度，从而表现出最佳的芳构化性能；随着锌含量的增加，Zn/Al-CLM催化剂的酸量增大，从而使丙烷转化率增大，而选择性则是锌含量质量分数为5．8％时具有极大值；400℃活化处理可使Zn与Al-CLM之间具有适中的相互作用，从而使得Zn/Al-CLM具有较高的芳烃收率。     

Zn物种对乙烯芳构化反应过程的影响（英文）

分别采用离子交换法和物理混合法制备了不同Zn含量的ZSM-5分子筛催化剂,采用X射线衍射、扫描电子显微镜、N2物理吸附、氨程序升温脱附、吡啶红外吸附光谱、紫外-可见光谱和X射线光电子能谱等技术研究了催化剂的结构、表面性质及Zn物种种类,探讨了Zn物种存在状态对乙烯芳构化反应的影响.结果表明,引入到HZSM-5中的Zn物种包括三种状态,即Zn O晶体、存在于分子筛孔道中的Zn O团簇以及Zn和分子筛质子酸中心通过固相反应生成的Zn(OH)+物种;不同的制备方法显著影响Zn物种的分布.比较了制备方法和Zn含量对ZSM-5分子筛催化剂在乙烯芳构化反应中性能的影响,发现Zn(OH)+物种是芳构化的主要活性中心,同时ZnO物种的存在有助于乙烯制芳烃反应的发生.     

Zn物种对乙烯芳构化反应过程的影响

分别采用离子交换法和物理混合法制备了不同Zn含量的ZSM-5分子筛催化剂,采用X射线衍射、扫描电子显微镜、N2物理吸附、氨程序升温脱附、吡啶红外吸附光谱、紫外-可见光谱和X射线光电子能谱等技术研究了催化剂的结构、表面性质及Zn物种种类,探讨了Zn物种存在状态对乙烯芳构化反应的影响。结果表明,引入到HZSM-5中的Zn物种包括三种状态,即ZnO晶体、存在于分子筛孔道中的ZnO团簇以及Zn和分子筛质子酸中心通过固相反应生成的Zn(OH)+物种;不同的制备方法显著影响Zn物种的分布。比较了制备方法和Zn含量对ZSM-5分子筛催化剂在乙烯芳构化反应中性能的影响,发现Zn(OH)+物种是芳构化的主要活性中心,同时ZnO物种的存在有助于乙烯制芳烃反应的发生。     

碳四烃在改性HZSM-5分子筛上芳构化研究

研究了炼厂混合C_4烃在Zn、Ga、Cr、La改性的HZSM-5分子筛催化剂上的芳构化反应,采用TPD和IR测定了催化剂的表面酸性质。结果表明,用Zn(3%)和Zn(2%)Ga(1%)改性的HZSM-5分子筛具有较好的芳构化性能;各改性HZSM-5分子筛催化剂芳构化性能变化与表面酸性有关,总酸量下降,芳构化活性下降,强B酸中心减少,深度裂解反应减少;Zn的单组分和双组分改性的HZSM-5分子筛催化剂芳构化活性的增高与表面强L酸浓度增加和吡啶吸附IR谱中的1615cm~(-1)吸收峰出现有关。     

Aromatization of methane by using propane as co-reactant over cobalt and zinc-impregnated HZSM-5 catalysts

The activities of the cobalt and zinc-impregnated HZSM-5 catalysts to the non-oxidative conversion of propane (C3) and methane (C1) into aromatic hydrocarbons were evaluated using a fixed-bed microreactor. C1 conversion reached 36.7% and the selectivity of aromatic products reached above 88.7% at atmospheric pressure, weight (hourly) space velocity (WHSV) 1.6 g h⁻¹/(g cat)⁻¹ and 873 K. The influence of the acidity and the ratio of cobalt in the catalyst on the conversion of methane and propane was evaluated. C1 incorporation was conclusively confirmed by the mass spectral analyses of aromatic products produced in a run with ¹³CH₄ which shows a significant ¹³C enrichment in the C₆H₆⁺, C₇H₈⁺ and C₈H₁₀⁺ fragments. The methane activation could result from its hydrogen-transfer reaction with alkenes. These catalysts were thoroughly characterized using XRD, N₂ adsorption measurements, TPD of NH₃, and FT-IR. The results showed that the activation of methane in low temperature was due to existence of propane. The acidic changes and micropore area of the catalyst severely affected aromatization, and resulted in drastic modifications in product distribution. From this work, we found that only a small fraction of tetrahedral framework aluminum, which corresponds to the Bronsted acid sites, is sufficient to accomplish the aromatization of the intermediates in methane and propane aromatic reaction, while the superfluous strong Bronsted acid sites, which can be decreased by adding Co and Zn, are showed to be related with the aromatic carbonaceous deposits on the catalysts. The density of acidic site and the strength of strong acid decreased when the concentration of Co and Zn in the catalyst increased. Therefore, a much higher benzene yield and a longer durability of the catalysts are obtained when compared with the conventional HZSM-5 catalysts.     

La改性HZSM-5分子筛催化剂甲醇转化制汽油反应性能研究

采用浸渍法制备了La改性HZSM-5分子筛催化剂,利用X射线衍射（XRD）、氮气吸附-脱附、氨气程序升温脱附（NH₃-TPD）以及吡啶吸附红外光谱（Py-FTIR）技术对催化剂进行表征,并在固定床微型反应评价装置上,在反应温度350℃,系统压力0.1 MPa,甲醇质量空速4.74 h^-1的条件下,考察La改性HZSM-5分子筛催化剂的甲醇转化制汽油反应性能。结果表明,La改性HZSM-5分子筛催化剂的酸量降低,比表面积和孔容减小。La负载量为4%时,其MTG反应性能最佳,催化剂的寿命和汽油收率分别由改性前的12 h和52.69%增加到16 h和59.28%。此外,随着La负载量的增加,汽油中芳烃含量显著降低,降幅达18%。     

Propane Aromatization over Mo／HZSM—5 Catalysts

Impregnation,mechanical mixing and hydrothermal treatment methods were used to introduce molybdenum species into the HZSM-5 zeolite ,the structure and surface acidity of the catalysts were studied by means of XRD,FT-IR ,NH3-TPD,TPR and XPS,The effects of Mo content and reaction time on stream on the aromatization of propane were investigated,It was found that the performance of the Mo/HZSM-5 catalst prepared by the hydrothermal treatment method was much better than that of the other two catalysts,For example ,under the reaction conditions of 823 K and 600h^-1, propance conversion and aromatics selectivity over the catalyst prepared by hydrothermal pretreatment could reach 89.17% and 78.56%,respectively,XRD and XPS results showed that the Mo species in the catalysts prepared by hydrothermal treatment were highly dispersed on the surface of the HZSM-5,and lartger amounts of them could penetrate into the HZSM-5 channel ,as compared with the other two kinds of catalysts,These factors may be responsibled for their high activities for propane aromatization,IR and NH3-TPD studies indicated that the number of Broensted acid centers decreased and the Lewis acid centers increased after Mo was introduced into the HZSM-5 zeolite.     

Non-Oxidative Aromatization of CH4-C_3H_8 over La-Promoted Zn/HZSM-5 Catalysts

The non-oxidative aromatization of mixed CH4 with C3H8 over La-promoted Zn/HZSM-5 catalysts was studied in a fixed-bed reactor at 823 K with space velocity 600 h-1 and CH4/C3H8 (mol ratio)=5:1. The propane conversion and the aromatic selectivities were up to 99% and 60% over the catalyst respectively, while methane conversion had an induction period with the highest conversion of 30%. The structure and surface acidity of the catalysts were characterized by XRD, NH3-TPD and TG-DTA. The influences of reaction and regenerative conditions on the activity and selectivity were also investigated.     

Propane Aromatization over Mo/HZSM-5 Catalysts

Impregnation, mechanical mixing and hydrothermal treatment methods were used to introduce molybdenum species into the HZSM-5 zeolite. The structure and surface acidity of the catalysts were studied by means of XRD, FT-IR, NH3-TPD, TPR and XPS. The effects of Mo content and reaction time on stream on the aromatization of propane were investigated. It was found that the performance of the Mo/HZSM-5 catalyst prepared by the hydrothermal treatment method was much better than that of the other two catalysts. For example, under the reaction conditions of 823 K and 600 h-1, propane conversion and aromatics selectivity over the catalyst prepared by hydrothermal pretreatment could reach 89.17% and 78.56%, respectively. XRD and XPS results showed that the Mo species in the catalysts prepared by hydrothermal treatment were highly dispersed on the surface of the HZSM-5, and larger amounts of them could penetrate into the HZSM-5 channel, as compared with the other two kinds of catalysts. These factors may be responsi     

Enhanced Stability of Mo-Promoted Zn/HZSM-5 Catalyst for Methanol to Aromatics

A Mo-promoted Zn/HZSM-5 catalyst was prepared by isometric impregnation method (IM). The physicochemical properties of catalysts were characterized by X-ray diffraction, registration of N₂ adsorption-desorption isotherms, transmission electron microscopy, NH₃ temperature-programmed desorption and IR spectroscopic study of pyridine adsorption. The results show that by doping zeolite with Mo species it is possible to tune the microstructures, acidity and crystallinity of the catalyst. Additionally, it was found that the 1%Mo(IM)–5%Zn(IE)/HZSM-5 catalyst had a high catalytic activity and stability for methanol to aromatics (MTA) reaction. The yield of aromatics reached 77.3% at 450°C and TOS = 3 h. When the TOS = 98 h, the yield of total aromatics remains at a 60.4% level. The lifetime of catalysts was influenced by the synergetic effect of Brønsted and Lewis acid sites, so the modification with Mo may bring an opportunity to prolong the lifetime of Zn/HZSM-5 catalyst in the MTA reaction. The metal components are sintered and lost in continuous reaction-regeneration cycles. Accordingly, the activity of deactivated catalyst cannot be completely restored to the initial level.     

Mo/HZSM-5丙烷芳构化催化性能及其吸附量热的研究

采用等量浸渍法制得一系列不同担载量的Ｍｏ／ＨＺＳＭ－５催化剂,运用ＸＲＤ和ＦＴＩＲ方法考察了Ｍｏ物种在催化剂表面的分散状态,首次采用微分吸一热技术对Ｍｏ／ＨｚＳＭ－５催化剂的表面酸性进行表征。同时研究了催化剂对丙烷芳构化的反应活性。结果表明：对于担载Ｍｏ的ＨＺＳＭ－５分子筛催化剂,Ｍｏ物种在ＨＺＳＭ－５分子筛表面上顺序为ＨＺＳＭ－５〉１％Ｍｏ／ＨＺＳＭ－５〉２％Ｍｏ／ＨＺＳＭ－５分子筛本身表面的酸     

十元环分子筛在甲醇芳构化反应中催化性能的研究

合成了ZSM-5、ZSM-22、EU-1、MCM-22和ITQ-13具有十元环孔道结构的5种分子筛,研究了分子筛结构、酸性分布等因素对其在甲醇芳构化反应中催化性能的影响。研究表明,不同结构分子筛的形貌、酸性及孔径均存在较大差异,进而影响了其在甲醇制芳烃反应中的催化活性和稳定性。研究的5种分子筛中,ZSM-5表现出最佳的芳构化活性,芳烃收率达34.8%,MCM-22芳烃收率约为21.9%,而其他3种结构的分子筛催化剂基本未表现出甲醇芳构化活性。通过添加具有芳构化性能的Ga物种对ZSM-5和MCM-22进行改性,可显著提升芳烃收率,Ga/ZSM-5上芳烃收率达到40.8%,Ga/MCM-22上芳烃收率可提高到27.1%。另外,采用TG/DTA、GC等方法研究了失活催化剂的积炭情况,发现分子筛结构对积炭量、积炭组成及积炭分布存在显著影响。