Zero-order release formulations using a novel cellulose ester

New carboxymethylcellulose esters were developed with useful properties for oral dosage forms in drug delivery. Normally, commercial cellulose esters are used as the major excipients in oral dosage forms as a coating or a membrane. In applications involving compression tablets, cellulose esters are usually mixed with other more hydrophilic matrix components to facilitate dissolution of the active. In the present study, novel cellulose esters were single component matrix resins. Pharmaceutical actives were cryogenically ground as a physical blend or an amorphous blend with the polymer. Subsequently, tablets were made by direct compression using a single tablet press, or capsules were made by filling them with the ground material. Dissolution tests were completed on the solid dosage forms at pH 1.2, 4.5, 6.8 or 7.4 in a United States Pharmacopeia (USP) II device to determine the release profiles for up to 24 h. Carboxymethylcellulose esters provide an excellent matrix for controlling both the rate of release and the pH at which pharmaceutical actives release into the aqueous environment. When used in suitable quantities, dictated by the active of interest, carboxymethylcellulose acetate butyrate provided zero-order release over sustained time up to 24 h.     

Physical and mechanical testing of essential oil-embedded cellulose ester films

Polymer films made from cellulose esters are useful for embedding plant essential oils, either for food packaging or air freshener applications. Studies and testing were done on the physical and mechanical properties of cellulose ester-based films incorporating essential oils (EO) from lemongrass (Cybopogon citratus), rosemary pepper (Lippia sidoides) and basil (Ocimum gratissimum) at concentrations of 10 and 20% (v/w). Results obtained showed that, in all films, the addition of the essential oil caused a decrease in the water vapor permeability due to the hydrophobic nature of the oil. The use of 20% of EO caused lower transparency of the films, although the change was not observed visually. Mechanical testing was done on cellulose acetate, cellulose acetate propionate and cellulose acetate butyrate. It was found that incorporation of lemongrass, basil and rosemary pepper EO significantly affected the Young's modulus, tensile strength and elongation at break of the cellulose ester films. The results suggested that the essential oils interacted with the polymers like plasticizers. The results were confirmed with thermal and microscopic studies.     

Preparation,Characterization and Properties of Cellulose Acetate-Grafted-Poly(glycidyl methacrylate) Copolymers

The cellulose acetate-grafted-poly(glycidyl methacrylate) copolymers were synthesized successfully by free radical polymerization. The resulting copolymer was characterized by proton nuclear magnetic resonance (¹H-NMR), solid-state ¹³C-NMR, Fourier transform infrared spectroscopy (FTIR) and gel permeation chromatography (GPC). The crystallization behavior, thermal properties, specific particle surface area, moisture sorption behavior of the modified cellulose acetate were investigated by wide angle X-ray diffraction (WAXD), differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), Brunauer-Emmett-Teller (BET) method and Dynamic Vapor Sorption (DVS) instrument. It was found that the poly(glycidyl methacrylate) (PGMA) grafting was effective in improving the water adsorption of cellulose acetate (CA) changing the specific surface area, and reducing the T_g of copolymers.     

Square‐Wave Voltammetry as Analytical Tool for Real‐Time Study of Controlled Naproxen Releasing from Cellulose Derivative Materials

This work reports the successful use of square‐wave voltammetry (SWV) to directly assess the controlled releasing profile of naproxen from lab‐made cellulose derivative materials (membranes and microparticles) in phosphate buffer (pH 7.4) at 36 °C. Particular advantage of SWV refers to the direct real‐time monitoring of released drug from cellulose derivative microparticles, which cannot be easily assessed by UV‐spectrophotometry. Moreover, SWV was able to detect modifications in the naproxen releasing profile due to morphology and processing of membranes and microparticles. The possible miniaturization and versatility of SWV suggest the promising application on the study of several drug delivery systems, including in vivo studies.     

Gel-permeation chromatography of cellulose esters. Effect of average DP,DS, substituent size,and primary hydroxyl content

Hydrolyzed cellulose acetates and cellulose tripropionates prepared over wide ranges of intrinsic viscosity (DP) were fractionated by gel-permeation chromatography (GPC). An increase was observed in the polystyrene equivalent length (PSEL) at 50% cumulative height with increasing DP of the ester. Cellulose acetates and propionates over wide range of acyl content (DS), and a homologous series of triesters (propionate through heptanoate) of the same DP were fractionated by GPC. Increased amount and size of acyl gave relatively small increases in PSEL. The molecular size of cellulose acetates was not affected by the amount of primary hydroxyl present in the esters. The breadth of molecular weight distribution of the cellulose esters, as measured by the weight-average to number-average molecular size ratio, M?_w/M?_n, was not affected by any variation in the composition of the esters. A blend of cellulose tripropionates of widely differing DP gave a broadened GPC curve in agreement with that calculated from the components of the blend.     

Plasticization of cellulose diacetate with a mixture of triacetin and esters of butylcellosolve and aliphatic dicarboxylic acids

The compatibility of cellulose diacetate with triacetin and esters of butylcellosolve with dicarboxylic aliphatic acids was studied for a wide range of compositions. The glass transition temperature T _g ,the dielectric relaxation activation energy and the tensile creep for the plasticized systems were determined. It is shown that when the esters are added to triacetin in small amounts, which correspond to the formation of compatible systems, the plasticizing effect is enhanced and the molecular mobility of the system components is improved.     

An Efficient Method for Determination of the Degree of Substitution of Cellulose Esters of Long Chain Aliphatic Acids

The determination of the degree of substitution (DS) of fatty acid cellulose esters, representing a broad range of substituents (C₆, C₁₂, C₁₈ and C₂₂), was performed by alkaline hydrolysis of the ester groups and the quantification of fatty acids by gas chromatography-mass spectrometry (GC-MS) as their trimethylsilyl derivatives. The method was optimized and compared with established techniques for the DS determination (elemental analysis and alkaline hydrolysis/titrimetry). The results demonstrated that alkaline hydrolysis/GC-MS is a rapid, reliable and powerful method for analysis of fatty acid cellulose esters, particularly when different acyl substituents are present.     

Cellulose alkyl ester/vinyl polymer blends: effects of butyryl substitution and intramolecular copolymer composition on the miscibility

The blend miscibility of cellulose alkyl esters, mainly butyrate (CB) and acetate butyrate (CAB), with synthetic homo- and copolymers comprising N-vinyl pyrrolidone (VP) and/or vinyl acetate (VAc) units, i.e., PVP, PVAc, and P(VP-co-VAc), was examined by differential scanning calorimetry. A miscibility map for the CB/vinyl polymer systems was constructed as a function of the degree of substitution (DS) of CB and the VP fraction of the mixing component. CBs were immiscible with PVAc regardless of the DS used (2.11–2.94), but miscible or immiscible with PVP depending on whether the butyryl DS was <2.5 or >2.5. The critical value of DS≈2.5 is lower than the corresponding one (DS≈2.8) evaluated formally for cellulose acetate (CA)/PVP blend series. This lowering is ascribable to an effect of steric hindrance of the bulky butyryl substituents, leading to suppression of the hydrogen-bonding interactions, as a driving factor for miscibility attainment, between residual hydroxyls of CB and carbonyl groups of PVP. The CB/vinyl copolymer system imparted a ‘miscibility window’ in which the VP/VAc composition participated; viz., CBs of DS≈2.54–2.94 were miscible with some P(VP-co-VAc)s of 30–70Â mol% VP fractions, in spite of the immiscibility with both PVP and PVAc homopolymers. The result was interpreted in terms of another inter-component attraction derived from repulsion between the monomer ingredients constituting the vinyl copolymer component. For CAB/P(VP-co-VAc) blends, it was observed that the VP/VAc range forming such a miscibility window became further expanded, compared with the corresponding series of CB blends. Fourier transform infrared and solid-state ¹³C NMR spectroscopy revealed not only the presence or absence of the intermolecular hydrogen-bonding formation, determined according to the lower or higher DS of the cellulose ester component in the blends considered, but also a difference in the mixing scale between the polymer pairs regarded as miscible by the thermal analysis.     

Effect of Molecular Structure on the GasPermeability of Cellulose Aliphatate Esters简

In this work, four kinds of cellulose aliphatate esters, cellulose acetate （CA）, cellulose propionate （CP）, cellulose butyrate （CB） and cellulose acetate butyrate （CAB） are synthesized by the homogeneous acylation reactions in cellulose/AmimC1 solutions. These cellulose aliphatate esters are used to prepare gas separation membranes and the effects of molecular structure, such as substituent type, degree of substitution （DS） and distribution of substituents, on the gas permeability are studied. For CAs, as the DS increases, their gas permeabilities for all five gases （02, N2, CH4, CO and CO2） increase, and the ideal permselectivity significantly increases first and then slightly decreases. At similar DS value, the homogenously synthesized CA （distribution order of acetate substituent： C6 〉 C3 〉 C2） is superior to the heterogeneously synthesized CA （distribution order of acetate substituent： C3 〉 C2 〉 C6） in gas separation. With the increase of chain length of aliphatate substituents from acetate to propionate, and to butyrate, the gas permeability of cellulose aliphatate esters gradually increases. The cellulose mixed ester CAB with short acetate groups and relatively long butyrate groups exhibits higher gas permeability or better permselectivity than individual CA or CB via the alteration of the DS of two substituents.     

Peracetylated cellulose: end group modification and structural analysis by means of <Superscript>1</Superscript>H-NMR spectroscopy

A homologous series of partially hydrolyzed celluloses (level-off-DP cellulose) with weight-average molecular weight (DP_w) < 150 were peracetylated and characterized by ¹H-NMR spectroscopy. The results demonstrate the utility of ¹H-NMR spectroscopy to assign the chemical shifts of all end groups of the peracetylated cellulose. On the one hand, the chemical shifts of all methine and methylene protons of the non-reducing terminal end group (TEG) as well as the - and -anomer of the reducing end group (REG) could be determined by two-dimensional NMR techniques (COSY-DQF) and by selective excitation of isolated proton signals (1D-TOCSY) of these end groups. On the other hand, the spectral resolution was high enough to determine the number-average molecular weight (DP_n) of peracetylated level-off-DP cellulose (LODP cellulose acetates) as shown in comparison with the data of gel permeation chromatography (GPC). This molecular weight determination of cellulose using end group analysis by means of ¹H-NMR spectroscopy was demonstrated for the first time. Furthermore, a specific modification of hydroxyls in end groups could be exemplified in case of 1-OH-deacetylation of the REG of peracetylated LODP cellulose.     

Phase diagram of the ternary system NMMO/water/cellulose

The phase diagram of the system N-methylmorpholine-N-oxide(NMMO)/H₂O/cellulose has been measured at 80 °C by establishing a solubility map (observation of the mixtures under the microscope), by the analysis of coexisting phases and determining the critical point. These experiments manifest a continuous reduction of the two phase area existing for the subsystem H₂O/cellulose upon the addition of NMMO, where a weight fraction of NMMO in the mixed solvent exceeding 75 wt% is required for Solucell 400 to reach the critical composition. The critical cellulose concentration is only 0.34 wt%, i.e., more than an order of magnitude lower than for the solutions of typical vinyl polymers in mixed solvents. All experimental observations can be well modeled on the basis of composition dependent binary interaction parameters by means of recently established mixing rules. For the subsystems H₂O/cellulose and NMMO/water the corresponding data are known from independent earlier measurements. The adjustment of two parameters to the ternary phase diagram was required to obtain this information for NMMO/cellulose, the third binary subsystem.     

Effects of temperature and molecular weight on dissolution of cellulose in NaOH/urea aqueous solution

Dissolution of cellulose having different viscosity-average molecular weight (M _η ) in 7 wt%NaOH/12 wt%urea aqueous solution at temperature from 60 to −12.6°C was investigated with optical microscope, viscosity measurements and wide X-ray diffraction (WXRD). The solubility (S_a) of cellulose in NaOH/urea aqueous solution strongly depended on the temperature, and molecular weight. Their S_a values increased with a decrease in temperature, and cellulose having M _η below 10.0 × 10⁴ could be dissolved completely in NaOH/urea aqueous solution pre-cooled to −12.6°C. The activation energy of dissolution (E_a,s) of the cellulose dissolution was a negative value, suggesting that the cellulose solution state had lower enthalpy than the solid cellulose. The cellulose concentration in this system increased with a decrease of M _η to achieve about 8 wt% for M _η of 3.1 × 10⁴. Moreover, cellulose having 12.7 × 10⁴ could be dissolved completely in the solvent pre-cooled to −12.6°C as its crystallinity (χ _c) decreased from 0.62 to 0.53. We could improve the solubility of cellulose in NaOH/urea aqueous system by changing M _η , χ _c and temperature. In addition, the zero-shear viscosity (η ₀ ) at 0°C for the 4 wt% cellulose solution increased rapidly with an increase of M _η , as a result of the enhancement of the aggregation and entanglement for the relatively long chains.     

Characterization of H3PO4/HNO3–NANO2 oxidized bacterial cellulose and its usage as a carrier for the controlled release of cephalexin

Biocompatibility, biodegradation, good sorption characteristics, and unique structure of highly oxidized bacterial cellulose (OBC) are of great interest for the development of new drug delivery systems. In this study, OBC with 9.6, 13.0 and 19.5% carboxyl groups for 5, 20, and 48 h of synthesis, respectively, was successfully obtained using the HNO₃/H₃PO₄–NaNO₂. The results of morphological analysis showed that with an increase in the number of carboxyl groups, OBC fibers become thicker and rougher. Fourier-transform infrared spectroscopy showed the formation of carboxyl groups in the OBC after the oxidation reaction. The crystallinity of the samples according to X-Ray diffraction analysis decreased with increasing reaction time. The immobilization of cephalexin in the polymer matrix was studied in detail, it took 120 min to achieve balance in the solution with a concentration of 1 mg/ml, and the maximum amount of a sorbed antibiotic reached 43 mg/g. The drug release in vitro at 37 °C in PBS with pH 7.4 and 2.0 was prolonged. Various models were used to describe the release mechanism, the best of which was Ritger-Peppas with a diffusion exponent value ranging from 0.743 to 0.830, which explains the drug release mainly through non-Fickian diffusional release. The cephalexin-loaded OBC showed high antimicrobial activity against Gram-negative bacteria Escherichia coli and Gram-positive bacteria Staphylococcus aureus. The structure and properties of the resulting highly oxidized cellulose make it an excellent candidate as a drug delivery carrier with prolonged antimicrobial drug release characteristics.

     

Cellulose/chitosan hybrid nanofibers from electrospinning of their ester derivatives

A facile approach has been established to generate cellulose/chitosan hybrid nanofibers with full range of compositions by electrospinning of their ester derivatives, cellulose acetate (CA) and dibutyryl chitin (DBC), followed by alkaline hydrolysis to cellulose (Cell) and chitosan (CS). DBC was synthesized by acid-catalyzed acylation of chitin (CHI) with butyric anhydride and the newly formed butyl groups on C3 and C6 were confirmed by FT-IR and ¹HNMR. DBC had robust solubility in acetone, DMAc, DMF, ethanol, and acetic acid, all except ethanol were also solvents for CA, allowing mixing of these ester derivatives. Fiber formation by electrospinning of either DBC or CA alone and together in these common solvents and their mixtures were studied. The 1/1 acetone/acetic acid was found to be the optimal solvent system to generate fibers from either DBC or CA as well as their mixtures at all CA/DBC ratios, resulting in hybrid fibers with diameters ranging from 30 to 350 nm. DBC and CA were well mixed and showed no phase separate in the hybrid fibers. Alkaline hydrolysis (NaOH) of the equal mass CA/DBC nanofibers regenerated Cell and CHI readily via O-deacylation, then proceeded to further deacetylate CHI to CS via N-deacetylation at higher alkaline concentrations and/or temperatures. Under conditions studied, hydrolysis with 5N NaOH at 100 °C for 3 h was optimal to regenerate cellulose/chitosan hybrid nanofibers.     

Preparation and characterization of cellulose nanocomposite films with two different organo-micas

The mechanical properties, morphologies, and gas barriers of hybrid films of cellulose with two different organoclays are compared. Dodecyltriphenyl-phosphonium-mica (C₁₂PPh-mica) and hexadecyl-mica (C₁₆-mica) were used as reinforcing fillers in the fabrication of the cellulose hybrid films. The cellulose hybrid films were synthesized from N-methyl-morpholine-N-oxide (NMMO) solutions with the two organo-micas, and solvent-cast at room temperature under vacuum, yielding 15–20 μm thick films of cellulose hybrids with various clay contents. We found that the addition of only a small amount of organoclay is sufficient to improve the mechanical properties and gas barriers of the cellulose hybrid films. Even polymers with low organoclay contents (1–7 wt %) were found to exhibit much higher strength and modulus values than pure cellulose. The addition of C₁₂PPh-mica was more effective than that of C₁₆-mica with regards to the initial tensile modulus, whereas the addition of C₁₆-mica was more effective than that of C₁₂PPh-mica with regards to the gas barrier of the cellulose matrix. The intercalations of the polymer chains in the clays were examined with wide-angle X-ray diffraction (XRD) and electron microscopy (SEM and TEM).     

Nanofiber cellulose di- and tri-acetate using ferric chloride as a catalyst promoting highly efficient synthesis under microwave irradiation

An efficient method for the generation of cellulose di- and tri-acetate nano-structures is obtained through testing ferric chloride hydrate (FeCl₃·6H₂O) as a valuable Lewis acid catalyst with acetic anhydride under microwave irradiation. Our target was to evaluate the effects of the reaction conditions on the products' properties such as surface area and particle size distribution. It was found that changes in the degree of substitution (DS), the surface area, the degree of polymerization and the particle size distribution of the products correlated with reaction conditions. Cellulose tri-acetate nanofibers with DS of 2.94 with 98.03% yield was prepared using 200 mg of FeCl₃·6H₂O, 25 ml of Ac₂O and 4 minutes of microwave irradiation. Also, cellulose di-acetate nanofibers were prepared with DS values ranged between 2.37 and 2.72 with yield ranged between 78.92 and 90.58%. The percentage of acetyl groups (Ac%) as well as the BET specific surface area, total pore volume, mean pore diameter, mono layer volume and the mean particle size of the products were determined. The maximum specific surface area obtained for the acetylated cellulose was about ten times larger than that measured for the commercial cotton cellulose and about six times larger than that of the commercial cellulose acetate. The lowest mean particle size (34.90 nm) was about eleven times smaller than the mean particle size of the commercial cellulose acetate (394 nm). The present work has proved that FeCl₃·6H₂O was a highly active catalyst for the esterification of cellulose with unexpected yields and for the formation of nanofibers with low molecular weight.     

Accurate determination of the degree of substitution of long chain cellulose esters

The determination of the degree of substitution (DS) of fatty acid cellulose esters with alkyl chain lengths from C8 to C18 was performed by direct transesterification with trimethylsulphonium hydroxide (TMSH) using tert-butyl methyl ether (MTBE) as a solvent. Transesterification was demonstrated to be quantitative at 75 °C in 60 min. The quantification of the formed fatty acid methyl esters was performed by gas chromatography (GC). After the optimization of the method, long chain cellulose esters (LCCE) could be analyzed in a wide range of DS. The obtained values were compared to those given by other existing protocols. LCCE with DS-values in a range of 5 × 10⁻⁵ to 3 were analyzed with high accuracy. Reproducibility is weakened for high DS values if the sample has a compact aspect limiting the accessibility of TMSH to the ester functions. This method can also be suitable for the analysis of mixed cellulose esters.     

Cellulose alkyl ester/poly(<Emphasis Type="Italic">ε</Emphasis>-caprolactone) blends: characterization of miscibility and crystallization behaviour

Cellulose valerate (CV)/poly(ε-caprolactone) (PCL) blends were investigated to clarify the effect of the degree of substitution (DS) of the cellulose ester component on the miscibility. CVs of DS > 2.15 were miscible with PCL in their amorphous states, as judged from the detection of a single T _g by differential scanning calorimetry (DSC). This result and other complementary data for cellulose acetate (CA), propionate (CP), and butyrate (CB) blends with PCL made up a miscibility map as a function of the number N of carbons in the normal acyl substituent as well as of DS. CB of N = 4 and CV of N = 5, the ester side-chains of which make a higher similarity in chemical structure with a repeating unit of PCL, were found to be miscible with the aliphatic polyester at a comparatively lower DS; the critical butyryl DS of ∼1.85 being still lower than 2.15. For PCL-rich compositions of CB(DS > 2.0)/PCL and CV(DS > 2.2)/PCL blends, isothermal melt-crystallization behaviour was characterized by calorimetry and polarized optical microscopy. The CB and CV components gave rise to a marked diminution of the crystallization rate of PCL, as a result of the diluent action of the cellulose esters in the respective miscible, molten mixtures. Through a quantitative analysis of the kinetics, it is suggested regarding the supramolecular morphology that the bulky cellulose esters would be trapped not only on the fold surfaces but also on the growth faces of PCL lamellar crystals, to form a non-crystalline mixed polymer phase in the crystal boundary regions.     

Glass transition temperature and thermal decomposition of cellulose powder

Cellulose powder and cellulose pellets obtained by pressing the microcrystalline powder were studied using differential scanning calorimetry (DSC), differential thermal analysis (DTA), and thermal gravimetry (TG). The TG method enabled the assessment of water content in the investigated samples. The glass phase transition in cellulose was studied using the DSC method, both in heating and cooling runs, in a wide temperature range from −100 to 180 °C. It is shown that the DSC cooling runs are more suitable for the glass phase transition visualisation than the heating runs. The discrepancy between glass phase transition temperature T _g found using DSC and predictions by Kaelbe’s approach are observed for “dry” (7 and 5.3% water content) cellulose. This could be explained by strong interactions between cellulose chains appearing when the water concentration decreases. The T _g measurements vs. moisture content may be used for cellulose crystallinity index determination.