聚合物基纳米复合材料结构设计与电磁屏蔽性能研究

聚合物纳米复合材料以其质量轻、易加工成型、耐化学腐蚀等优秀特性成为电磁屏蔽材料的研究热点.复合材料的导电性是影响电磁屏蔽性能的关键因素,而聚合物基体中导电网络结构则决定了材料内部的电子传输效率,从而在很大程度上决定材料导电性能.合理的结构设计可以解决纳米填料在基体中易团聚、难分散的问题,实现低渗滤阈值、高导电性能/电磁屏蔽与多功能化的统一.我们围绕聚合物纳米复合材料的关键科学问题展开研究,取得一些创新性研究成果:(1)通过填料/基体界面调控,实现复合材料连续导电网络的构筑,制备系列低渗滤阈值聚合物导电复合材料;(2)发展三维导电结构预先构筑新方法,制备出高效导电网络,实现电磁屏蔽复合材料结构功能一体化设计与制备;(3)提出构建多界面结构策略,实现聚合物电磁屏蔽复合材料的轻量化设计.本专论针对我们研究成果进行总结,并对高性能电磁屏蔽纳米复合材料的发展前景进行展望.     

聚合物及其碳纳米粒子复合体系微孔发泡与电磁屏蔽研究进展

结合作者课题组的工作,对近年来基于超临界CO_2的聚合物微孔发泡以及聚合物/碳纳米粒子复合体系的微孔发泡与电磁屏蔽进行了综述。首先对单一聚合物、多元聚合物和热固性聚合物的微孔发泡、泡孔结构和泡沫性能进行归纳总结,指出通过共混、共聚、结晶、交联网络与发泡工艺的调控可以获得泡孔尺寸更小、泡孔密度更高的聚合物微孔泡沫。随后,对热塑性聚合物/碳纳米粒子复合体系、热固性聚合物/碳纳米粒子复合体系的微孔发泡进行了综述,着重介绍了碳纳米粒子与泡孔结构之间的相互作用,指出借助于微孔发泡过程可以诱导碳纳米粒子在泡壁中富集、聚并、相互连接形成导电通道,从而制备出具有优异导电性和电磁屏蔽效应的轻质聚合物微孔材料。最后,对聚合物微孔材料以及聚合物微孔复合材料的未来发展提出了一些自己的看法。     

聚甲基丙烯酸甲酯/石墨薄片纳米复合及其导电性能研究

在聚合物绝缘材料基体中添加入足够数量的导电填料 ,聚合物便具有导电性或半导体性能 .石墨材料 ,由于资源丰富、价廉、性质稳定 ,被广泛用作导电聚合物复合材料的填料 .一般 ,填料含量越高 ,复合材料的导电性能越好 ,但是材料的力学性能也随之劣化 ,特别是材料脆性增加 .将石墨加工成纳米级粒子 ,再与聚合物纳米复合 ,有望用较少的石墨填充量使复合材料具有良好的电传导性能 ,从而保持材料的力学性能 .最近报道的利用膨胀石墨与聚合物实现纳米复合的研究引起了人们的兴趣 ,如所报道的尼龙 6 膨胀石墨[1] 、PS PMMA 膨胀石墨[2 ] 、PP …     

低熔点金属/聚合物复合材料的研究现状

聚合物基导电复合材料在电磁屏蔽、导电、抗静电、自限温加热、甚至导热等领域,具有广泛的用途。这类复合材料中所用的填料主要有金属、炭黑、石墨、石墨烯等。这些填料在加工过程中处于固态。与之不同的是,低熔点金属熔点低,在加工过程中处于液态,从而可以降低复合体系粘度、提高加工性能、降低设备磨损;还可以实现加工过程中填料原位细化和原位纤维化,以及形成双连续相结构。本文概述了低熔点金属填充聚合物复合材料的制备方法,以及复合材料结构、导电性、流变性和力学性能的主要特点,分析了与其它聚合物基导电复合材料相比LMPM/聚合物复合材料的优势,指出了该领域需要进一步研究的方向。     

专利

本发明包括一种含有改性石墨烯高介电常数三相复合材料及其制备方法,属于电介质材料领域。现有聚合物基电介质复合材料为了实现较高的介电常数,需要在复合材料之中添加较高含量的陶瓷粒子,大量的陶瓷粒子将会损害复合材料的机械性能和电学性能。本发明所提供的聚合物基电介质复合材料由三相组成,分别是聚合物基体聚偏氟     

聚合物加工中微纳导电网络构筑及其传感器应用研究进展

设计和构筑有序微纳结构导电网络是聚合物基导电复合材料(CPC)加工中的关键问题,对于降低复合材料的逾渗阈值,提高其电导率和电阻响应灵敏性具有重要意义。本文综述了近年来CPC材料加工中利用双逾渗网络构筑法、隔离结构构筑法、气凝胶模板法、乳液模板法、3D打印法在聚合物基体中构建微纳导电网络及其在柔性传感器中的应用研究进展,并对未来CPC材料及其柔性传感器制备的加工新方法进行了展望。     

HDPE/HIPS/CB复合材料的制备及PTC性能

以高抗冲击聚苯乙烯(HIPS)和高密度聚乙烯(HDPE)为基体,炭黑(CB)为导电填料,采用熔融法制备聚合物基正电阻率温度系数效应(PTC)复合材料.通过扫描电子显微镜(SEM)研究了CB在复合材料两相基体中的选择分布,采用热敏电阻温度(RT)曲线测试仪研究复合材料PTC性能随CB含量的变化规律.结果表明,在HIPS/CB体系中加入HDPE后,复合材料的渗流阈值降低,PTC强度增强,耐电压强度有所提高.     

聚乙烯/炭黑复合材料导电体系的结构形态

将导电填料（例如炭黑）加入绝缘的聚合物基体即得到导电复合材料,两组混全物的电阻率随导电填料体积分数的变化而改变,电阻率与导电填料体积分数的关系称为渗流曲线,可分为三个主要区域：低导电填料含量区域,复合材料的电阻率很大,聚合物的电阻率占主导;渗流区域,导电填料含量少量的增加会引起复合材料电阻率很大的提高;高导电填料区域,复合材料电阻率很大的提高;高导电填料区域,复合材料电阻率主要由导电填料的电阻率决定,对于导电复合材料已有大量的实验和理论工作来解释导电复合材料已有大量的实验和理论工作来解释导电填料含量和复合材料各组分的形貌对电性能的影响,其中有效介质普适方程（GEM方程）已经对大量的渗流曲线进行了精确的拟合。聚乙烯／炭黑复合材料中由于炭黑的大量分布很难观测其微观形貌,本文对不同辐照交联程度和不同环境温度下聚乙烯／炭黑复合材料的渗流曲线进行分析,试图找出GEM方程各参数与复合材料各组分形貌的关系,为导电复合材料的设计和制备提供理论基础。     

气相生长纳米碳纤维与聚合物复合材料的性能研究

气相生长纳米碳纤维/聚合物复合材料是一种性能优良的复合材料。与传统的聚合物导电复合材料相比这种材料表现出优良的电学性能,屏蔽效能与热性能。本文首先对气相生长纳米碳纤维的生产、性能做了总体的介绍,然后对影响气相生长纳米碳纤维/聚合物导电复合材料的电学性能、屏蔽效能以及热学性能的因素做了详细的阐述,特别强调了纳米纤维的分散分布程度、填充浓度和纵横比等方面的影响。本文还对熔融聚合、原位聚合和溶液聚合等加工方法对气相生长纳米碳纤维(VGCNF)/聚合物复合材料最终性能的影响进行了综述,着重介绍了影响气相生长纳米碳纤维/聚合物复合材料电学性能的因素,其中最重要的影响因素是加工方法和加工条件。     

石墨烯/橡胶纳米复合材料研究进展

石墨烯结合了碳纳米管导电和黏土片层的结构特征,为发展高性能、多功能聚合物纳米复合材料提供了新的方向.石墨烯/橡胶纳米复合材料近年来引起广泛关注.众多研究结果表明石墨烯是橡胶的理想填料之一,为高性能橡胶改性提供了新途径.本文介绍了石墨烯/橡胶纳米复合材料的3种主要制备方法,即乳液共混法、溶液共混法和机械混炼法,以及材料的物理机械性能、电学性能、气体阻隔性能和热学性能,并分析了该类材料的发展前景和存在问题.     

多壁碳纳米管填充高密度聚乙烯复合材料的导电特性

自20世纪90年代Iijima发现碳纳米管(Carbon nanotubes,CNTs)以来,由于其独特的力学性能、电学性能和极高的纵横比,使CNTs在纳米电子器件、催化剂载体、电极材料、储氢材料等方面的应用取得了引人注目的进展,迄今,CNTs填充高分子复合材料的研究主要集中在力学增强以及光学性能的改进方面,其制备方法主要是溶液法和原位聚合方法,     

Effects of Oil on Aqueous Foams: Electrical Conductivity of Foamed Emulsions

Three‐phase foams containing dispersed oils (also called foamed emulsion) are usually encountered in such areas as enhanced oil recovery, food foams, and in foams containing antifoams. The presence of oil causes these complex fluids to exhibit extraordinary properties in contrast to aqueous foams. We experimentally investigated, for the first time, the conductive properties of the foamed emulsions and found that the electrical conductivity increases monotonically with the volumetric liquid fraction, presenting a linear relationship. Combined with the analysis on the foaming capacity and microstructure of this complex fluid, the conductive mechanism is revealed. In these foamed emulsions, the whole conductive network is comprised of two levels of structural hierarchy, which displays a different mechanism from those of the conventional aqueous foams. The lamella of emulsions is taken as primary electrical channel, whereas the secondary electrical channel occurs in the lamella between two bubbles. This conductive behaviour is attributed to the microstructure properties of the foamed emulsions. We believe that such findings are potentially important for a better understanding of the fundamentals of these tri‐phase dispersion systems.     

多壁碳纳米管/聚乙烯复合材料的制备及其导电行为

多壁碳纳米管/聚乙烯复合材料的制备及其导电行为;碳纳米管;高密度聚乙烯;渗流阈值;导电行为;V-PTC特性     

Effect of conductive particles on the mechanical,electrical, and thermal properties of maleated polyethylene

Inclusion of conductive particles is a convenient way for the enhancement of electrical and thermal conductivities of polymers. However, improvement of the mechanical properties of such composites has remained a challenge. In this work, maleated polyethylene is proposed as a novel matrix for the production of conductive metal–thermoplastic composites with enhanced mechanical properties. The effects of two conductive particles (iron and aluminum) on the morphological, mechanical, electrical, and thermal properties of maleated polyethylene were investigated. Morphological observations revealed that the matrix had excellent adhesion with both metal particles. Increase in particle concentration was shown to improve the tensile strength and modulus of the matrix significantly with iron being slightly more effective. Through‐plane electrical conductivity of maleated polyethylene was also substantially improved after adding iron particles, while percolation was observed at particle contents of around 20–30% vol. In the case of aluminum, no percolation was observed for particle contents of up to 50% vol., which was linked to the orientation of the particles in the in‐plane direction due to the squeezing flow. Inclusion of particles led to substantial increase (over 700%) in the thermal conductivities of both composites. The addition of high concentrations of metal particles to matrix led to the creation of two groups of materials: (i) composites with high electrical and thermal conductivities and (ii) composites with low electrical and high thermal conductivities. Such characteristics of the composites are expected to provide a unique opportunity for applications where a thermally conductive/electrically insulating material is desired. Copyright © 2015 John Wiley & Sons, Ltd.     

聚苯乙烯/碳纳米管复合材料研究进展

聚苯乙烯/碳纳米管复合材料是近年来开发的新型聚合物基复合材料,具有独特的一维纳米管分散微结构,往往表现出比纯聚苯乙烯更好的机械力学性能、电学性能和热性能等,在诸多领域具有广泛的应用前景.本文首先简要介绍了碳纳米管的结构特点、制备与纯化和性能,然后重点阐述了聚苯乙烯/碳纳米管复合材料的几种制备方法、结构表征以及力学、电学和热性能等方面的研究进展,并对聚苯乙烯共聚物/碳纳米管复合材料的研究现状进行介绍.     

超临界CO2在微孔聚合物制备中的应用

微孔聚合物是80年代初发明的一种新型材料,在90年代由于超临界CO2的使用而得到了很大发展,并被誉为“二十一世纪的新型材料”。本文介绍了微孔聚合物的基本制备方法、结构特点和性能,以及研究现状。特别介绍了在微孔聚合物制备中应用超临界CO2的优点,详细介绍了分步快速升温法、快速降压法和连续法的基本过程和研究成果,并对微孔聚合物的进一步发展进行了展望。     

Electrically conductive composites of polyethylene filled with polyamide particles coated with silver

New types of electrically conductive polymeric composites were prepared on a base of high-density polyethylene (HDPE) matrix filled with silver-coated polyamide (PA) particles. The electrical, mechanical and adhesive properties of those composites are reported in this paper. The percolation concentration of the filler within a matrix was found to be 4 vol.%. Composites filled with high filler content were highly electrically conductive; their electrical conductivity reached the value of 6.8 × 10² S cm⁻¹. Mechanical properties and rheology of these composites were discussed. The adhesive properties of the composites to metal sharply increased with an increase in the filler content.     

Poly(ε-caprolactone) (PCL)/cellulose nano-crystal (CNC) nanocomposites and foams

Poly(ε-caprolactone) (PCL)/cellulose nanocrystal (CNC) nanocomposites were produced via twin-screw extrusion. Microcellular nanocomposite samples were produced with microcellular injection molding using carbon dioxide (CO₂) as physical blowing agent. The foaming behavior, physical properties, thermal properties, crystallization behavior, and biocompatibility were investigated. It was found that the CNCs interacted with the PCL matrix which led to a strong interface. The CNCs effectively acted as nucleation agents in microcellular injection molding. Both solid and foamed samples with higher levels of CNC content showed higher tensile moduli, complex viscosities, and storage moduli due to the reinforcement effects of CNCs. Furthermore, improvement in the foamed samples was more significant due to their fine cell structure. The addition of CNCs caused a reduction of the decomposition temperature and an increase in the glass transition temperature, crystallization temperature, and crystallinity of PCL. Moreover, the biocompatibility of the foamed nanocomposites with low CNC content was verified by 3T3 fibroblast cell culture.     

碳纳米管/高分子复合导电材料的研究进展

从碳纳米管的电性质出发,对以它为填料的导电性复合材料的制备方法和研究进展进行了综述,同时简单介绍了导电性复合材料电性质转变现象的理论分析模型,最后对碳纳米管/高分子复合导电材料的研究前景作了一定探讨。     

Electromagnetic Interference Shielding Polymers and Nanocomposites - A Review

Intrinsically conducting polymers (ICP) and conductive fillers incorporated conductive polymer-based composites (CPC) greatly facilitate the research in electromagnetic interference (EMI) shielding because they not only provide excellent EMI shielding but also have advantages of electromagnetic wave absorption rather than reflection. In this review, the latest developments in ICP and CPC based EMI shielding materials are highlighted. In particular, existing methods for adjusting the morphological structure, electric and magnetic properties of EMI shielding materials are discussed along with the future opportunities and challenges in developing ICP and CPC for EMI shielding applications.