聚磷酸酯阻燃剂复配蒙脱土及聚磷酸铵对环氧树脂阻燃性能的影响

本文以二氯化磷酸对甲基苯酯和10-(2,5-二羟基苯基)-10-氢-9-氧杂-10-磷杂菲-10-氧化物(ODOPB)为原料,合成了一种新型聚磷酸酯阻燃剂聚磷酸-2-10-氢-9-氧杂-10-磷杂菲-10-氧化物基对苯二酚对甲苯酯(POTP),并采用傅里叶变换红外光谱(FTIR)和核磁共振(~(31)P-NMR,~1H-NMR和~(13)C-NMR)对其结构进行表征.将POTP与蒙脱土(MMT)及聚磷酸铵(APP)组成复合阻燃剂对环氧树脂(EP)进行阻燃改性,通过垂直燃烧(UL-94)、氧指数(LOI)、热失重(TGA)、锥形量热(CONE)和扫描电镜(SEM)等方法研究其对EP的热性能和阻燃性能的影响.结果表明,当阻燃剂添加量为7%时, EP复合材料UL-94测试等级可达V-0级;当添加阻燃剂为9%时,其LOI值可达到27.6%,最大热释放速率(Pk-HRR)下降了50.1%,热释放总量(THR)下降了27.4%,其残炭量高达29%. CONE测试后的残炭形貌研究显示阻燃EP在高温下形成较稳定的致密膨胀炭层,能有效抑制烟毒性气体释放,隔绝可燃气体与空气的交换,从而提高阻燃EP在高温下的热稳定性和阻燃性能.     

聚磷酸酯阻燃剂复配聚磷酸铵对环氧树脂阻燃性能的影响

合成了一种9,10-二氢-9-氧杂-10-磷杂菲-10-氧化物(DOPO)的衍生物——聚苯氧基磷酸-2-10-氢-9-氧杂-磷杂菲基对苯二酚酯(POPP), 以间苯二胺(m-PDA)为固化剂, 环氧树脂(EP)为基料, POPP为阻燃剂, 复配聚磷酸铵(APP), 制备了不同磷含量的阻燃环氧树脂. 利用极限氧指数(LOI)和垂直燃烧(UL94)实验表征了环氧树脂的阻燃性能; 以热重分析、 锥型量热和扫描电镜分析了阻燃环氧树脂的热性能和表面形态. 研究结果表明, 阻燃剂总加入量(质量分数)为5%时即可达到UL94 V-0级, 同时LOI值为27.7%; 当总加入量为15%, 即w_POPP=5%, w_APP=10 %时, 其LOI值可达到33.8%. 随着磷含量的增加, 阻燃环氧树脂的初始降解温度略有降低, 但高温下的残炭率明显增加. POPP/APP的加入在很大程度上降低了环氧树脂的热释放速率、 有效燃烧热、 烟释放量和有毒气体释放量. 阻燃环氧树脂在高温下形成比较稳定的致密膨胀炭层, 为底层的环氧树脂主体隔绝了分解产物及热量和氧气交换, 增强了高温下的热稳定性.     

新型含磷阻燃剂DOPO-PPO的合成及其阻燃性能

以苯基磷酰二氯,对羟基苯甲醛及9,10-二氢-9-氧杂-10-磷杂菲(DOPO)为原料,合成了一种新型含磷阻燃剂——二[4-(次甲基-羟基-磷杂菲)苯氧基]苯基氧化磷(DOPO-PPO),其结构经1H NMR和IR表征。通过TGA和DTG研究了DOPO-PPO的热稳定性,热降解行为及成炭性能。结果表明:DOPO-PPO的起始热分解温度为210℃,在700℃时残炭为30.4%。以环氧树脂为基材,DOPO-PPO为阻燃剂,二氨基二苯硫砜为固化剂,制备了阻燃环氧树脂(3)。通过极限氧指数(LOI)和垂直燃烧(UL-94)测试了3的阻燃性能。结果表明:当DOPOPPO的添加量为12.0%(质量百分数,即312)时,阻燃级别为V-0级,LOI为34.0%。     

聚苯氧基磷酸联苯二酚酯/聚磷酸铵膨胀阻燃剂对环氧树脂阻燃性能影响研究

以聚苯氧基磷酸联苯二酚酯(PBPP)与聚磷酸铵(APP)组成复合阻燃剂,对环氧树脂(EP)进行阻燃改性.通过氧指数(LOI)、垂直燃烧(UL-94)、热失重(TGA)、锥形量热(CONE)和扫描电镜(SEM)等方法研究改性环氧树脂的阻燃性能和阻燃机理.结果表明,PBPP/APP体系对EP具有较好的阻燃性能,阻燃剂添加量为10%时能使环氧树脂的氧指数提高到29.6%,垂直燃烧等级达到UL94 V-0级,残炭量大大增加;平均热释放速率下降45.7%,热释放速率峰值下降51.0%,有效燃烧热平均值下降21.1%;TGA、CONE、SEM等综合分析显示了PBPP/APP改性后的环氧树脂比纯环氧树脂具有更高的热稳定性,燃烧后能够形成连续、致密、封闭、坚硬的焦化炭层,在聚合物表面产生有效覆盖、隔绝了氧气,改善了环氧树脂的燃烧性能.     

纳米二氧化硅表面接枝9,10-二氢-9-氧杂-10-磷杂菲-10-氧化物以及对聚甲基丙烯酸甲酯复合材料阻燃性能和透明性的影响

聚甲基丙烯酸甲酯(PMMA)是一种重要的透明高分子材料,但是PMMA的易燃性限制了其应用。 本工作在纳米二氧化硅表面接枝含磷阻燃剂9,10-二氢-9-氧杂-10-磷杂菲-10-氧化物(DOPO),并用于聚甲基丙烯酸甲酯(PMMA)的改性。 极限氧指数(LOI)、垂直燃烧(UL-94)和锥形量热(CCT)测试结果表明,制备的PMMA复合材料的阻燃性能大幅度提高,这主要归因于纳米粒子和含磷阻燃剂的协同阻燃作用,形成致密的炭保护层结构。 同时,二氧化硅接枝DOPO的加入可以保持PMMA良好的透明性,这有利于材料在光学透明性要求较高的领域的应用。     

有机磷系及石墨烯阻燃环氧树脂研究进展

环氧树脂作为一种优异的树脂基体,被广泛地应用于众多领域,但因其极易燃烧,所以常常需要对其进行阻燃处理。本文简要综述了近几年有机磷系化合物及石墨烯阻燃环氧树脂的研究进展,其中有机磷系化合物阻燃部分重点介绍了以阻燃剂中间体9,10-二氢-9-氧杂-10-磷杂菲-10-氧化物(DOPO)及其衍生物和聚磷酸铵(APP)为代表的含磷阻燃剂在环氧树脂中的阻燃机理和阻燃进展;同时也介绍了石墨烯及其衍生物在环氧树脂阻燃领域的最新研究进展,并对其发展前景进行了展望。     

石墨烯负载离子液体的制备及其与六苯氧基环三磷腈协效阻燃环氧树脂的性能研究

本文以可膨胀石墨(EG)和1-丁基-3-甲基咪唑六氟磷酸盐离子液体([BMIM]PF_6)为原料,在去离子水中通过绿色、简单的球磨法成功制备出了石墨烯负载离子液体杂化物(GnP@ILs),并对其结构组成进行表征.将GnP@ILs单独或与六苯氧基环三磷腈(HPCTP)混合加入到环氧树脂(EP)中,研究其对EP复合材料综合性能的影响.极限氧指数(LOI)、垂直燃烧(UL-94)和锥形量热测试结果表明,GnP@ILs能提高EP复合材料的阻燃性能,同时与HPCTP复配的EP复合材料(EP/7.2wt%HPCTP/1.8wt%GnP@ILs)的阻燃性能最好,LOI达到33.8%,并通过了UL-94V 0级.EP/7.2wt%HPCTP/1.8wt%GnP@ILs的热释放速率峰值和总热释放量分别降低了55.54%和44.28%.同时,[BMIM]PF_6的加入增强了阻燃剂与EP的界面相容性,EP复合材料的拉伸强度和抗冲强度均明显提高.     

含磷氮POSS改性乙烯基树脂的阻燃性和热性能研究

本文采用多聚甲醛、γ-氨丙基三乙氧基硅烷和9,10-二氢-9-氧杂-10-磷杂菲-10-氧化物为原料,通过经典的Kabachnik反应制备了含磷、氮的笼型和半笼型结构的低聚倍半硅氧烷(N/P-POSS)。然后,通过与商品化MFE-711乙烯基树脂共混/共聚的方法制备得到改性乙烯基树脂。采用FT-IR、NMR、MALDI-TOF等对阻燃剂N/P-POSS进行了结构表征;采用氧指数(LOI)、UL-94垂直燃烧、锥形量热、热重分析以及动态力学分析等方法对乙烯基树脂固化物的阻燃性能和耐热性能进行了研究。结果表明,当N/P-POSS的添加量为4(wt)%时,乙烯基树脂固化物的LOI从19.5提高至27.5,并通过UL-94 V-1测试;并且热释放速率峰值和总热释放量分别降低了47.2%和20.9%;同时N/P-POSS的引入显著提高了乙烯基树脂的耐热性能,热分解温度提高了近10℃。采用扫描电镜和热重红外分析了其阻燃机理,主要为含磷自由基的猝灭效应,以及生成致密二氧化硅陶瓷相和含氮不可燃气体的阻隔作用,表现出了良好的磷、氮、硅协同阻燃效应。     

新型磷杂菲基反应型阻燃剂的合成及其在聚氨酯阻燃中的应用

以9,10-二氢-9-氧杂-10-磷杂菲-10-氧化物和1,4-丁二醇二缩水甘油醚为原料,合成了一种新型的反应型阻燃剂1-（2-羟基-3-磷杂菲）丙氧基-4-环氧丙氧基丁烷(1),其结构和性能经¹H NMR, ³¹P NMR, FT-IR和TG表征。以1为封端剂,聚氨酯（PU）为基材,制备了1/PU阻燃复合材料（2）,研究了1对2阻燃性能和力学性能的影响,初步探讨了1的阻燃机理。结果表明:1具有气相和凝聚相阻燃作用,2燃烧后可形成致密光滑炭层,使点燃时间延长,改善了燃烧熔滴现象。1含量为1%时,2¹的LOI为27%, UL-94燃烧等级为V-0级。     

星型绿色磷腈阻燃剂的制备及阻燃环氧树脂性能

从分子结构设计出发,以六氯环三磷腈、对羟基苯甲醛、三氯氧磷及新戊二醇等为原料,制备了一种新型阻燃剂六[4-(5,5-二甲基-1,3,2-二氧杂己内磷酰基)苯氧基]环三磷腈(HDDCPPCP),并将其与聚磷酸铵(APP)和多壁碳纳米管(MWCNT)复配,应用于环氧树脂(EP)中,制备了HDDCPPCP/APP/MWCNT/EP阻燃复合材料.利用极限氧指数(LOI)、水平燃烧(UL-94)、锥形量热(CONE)、拉伸、弯曲和冲击等方法研究该阻燃复合材料的燃烧性能、热性能及力学性能.实验结果表明,保持阻燃体系总质量分数为30%,当MWCNT质量分数为2%时,EP2(HDDCPPCP/APP/MWCNT/EP)的各项燃烧参数综合表现较好,其LOI值达到42. 8%,热释放速率峰值(pk-HRR)、热释放速率平均值(av-HRR)、有效燃烧热平均值(av-EHC)及一氧化碳释放率平均值(av-CO)相对EP0分别降低92. 5%,93. 0%,65. 2%和66. 6%,呈现出良好的阻燃、抑烟和抑毒性能; EP2的拉伸强度、断裂伸长率、弯曲强度和弯曲模量较好,分别为110. 46 MPa,6. 24%,1259. 99 MPa,377. 72 MPa.     

Preparation of Poly(phosphoric acid piperazine) and Its Application as an Effective Flame Retardant for Epoxy Resin

A phosphorus-nitrogen containing flame retardant additive of poly(phosphoric acid piperazine),defined as PPAP,was synthesized by the salt-forming reaction between anhydrous piperazine and phosphoric acid,and the dehydration polymerization under heating in nitrogen atmosphere.Its chemical structure was well characterized by Fourier transform infrared (FTIR) spectroscopy,13C and 31p solid-state nuclear magnetic resonance measurements.The synthesized PPAP and curing agent m-phenylenediamine were blended into epoxy resin (EP) to prepare flame retardant EP thermosets.The effects of PPAP on the fire retardancy and thermal degradation behavior of cured EP/PPAP composites were investigated by limiting oxygen index (LOI),vertical burning (UL-94),thermogravimetric analysis/infrared spectrometry (TG-IR) and cone calorimeter tests.The morphologies and chemical compositions of char residues for cured epoxy resin were investigated by scanning electron microscopy (SEM) and X-ray photoelectron spectroscopy (XPS),respectively.The results demonstrated that the flame retardant EP thermosets successfully passed UL-94 V-0 flammability rating and the LOI value was as high as 30.8％ when incorporating 5wt％ PPAP into the EP thermosets.The TGA results indicated that the synthesized PPAP flame retardant additive possessed high thermal stability and excellent charring capability.Meanwhile,the incorporation of PPAP stimulated the epoxy resin matrix to decompose and charring ahead of time due to its catalytic decomposition effect,which led to a higher char yield at high temperature.The morphological structures and the analysis results of XPS for char residues of EP thermosets revealed that the introduction of PPAP benefited the formation of a sufficient,more compact and homogeneous char layer containing phosphorus-nitrogen flame retardant elements on the material surface during combustion.The formed char layer with high quality effectively prevented the heat transmission and diffusion,limited the production of combustible gases,and inhibited the emission of smoke,leading to the reduction of heat and smoke release.     

Role of Copper Oxide on Epoxy Coatings with New Intumescent Polymer-Based Fire Retardant

Epoxy resins (EP) have been used as a thermos-setting material in the field of coating, casting, bonding agent, and laminating. However, a major drawback associated with its use is the lack of good flaming properties, and it is responsible for heavy smoke along with hazardous gases considerably limiting its uses in various fields. In this study, N-ethanolamine triazine-piperizine, a melamine polymer (ETPMP), was established as a new charring-foaming agent and was successfully synthesized with ethanolamine, piperizine, cyanuric chloride, and melamine as precursor molecules via the nucleophilic substitution reaction method. Elemental analysis and Fourier transform infrared (FTIR) spectroscopy analysis were applied to approve the synthesis of ETPMP and confirmation of its structure and characterization. The epoxy coating of intumescent flame retardant (IFR) was equipped by introducing ETPMP, ammonium polyphosphate (APP), and copper oxide (CuO) in multiple composition ratios. CuO was loaded at various amounts into the IFR-coating system as a synergistic agent. The synergistic action of CuO on IFR coatings was scientifically examined by using different analytical tests such as vertical burning test (UL-94V), limited oxygen index (LOI), thermal gravimetric analysis (TGA), cone calorimeter, and scanning electron microscope (SEM). The results showed that small changes in the amount of CuO expressively amplified the LOI results and enhanced the V-0 ratings in the UL-94V test. The TGA data clearly demonstrate that the inclusion of CuO can transform the thermal deprivation behavior of coatings with a growing char slag proportion with elevated temperatures. Information from cone calorimeter data affirmed that CuO can decrease the burning factors by total heat release (THR) together with peak heat release rate (PHRR). The SEM images indicated that CuO can enrich the power and compression of the intumescent char that restricts the movement of heat and oxygen. Our results demonstrate a positive influence of CuO on the epoxy-headed intumescent flame retardant coatings.     

Synergistic effects of aluminum hypophosphite on intumescent flame retardant polypropylene system

The effects of aluminum hypophosphite(AHP) as a synergistic agent on the flame retardancy and thermal degradation behavior of intumescent flame retardant polypropylene composites(PP/IFR) containing ammonium polyphosphate(APP) and triazine charring-foaming agent(CFA) were investigated by limiting oxygen index(LOI), UL-94 measurement, thermogravimetric analysis(TGA), cone calorimeter test(CONE), scanning electron microscopy(SEM) and X-ray photoelectron spectroscopy(XPS). It was found that the combination of IFR with AHP exhibited an evident synergistic effect and enhanced the flame retardant efficiency for PP matrix. The specimens with the thickness of 0.8 mm can pass UL-94 V-0 rating and the LOI value reaches 33.5% based on the total loading of flame retardant of 24 wt%, and the optimum mass fraction of AHP/IFR is 1:6. The TGA data revealed that AHP could change the degradation behavior of IFR and PP/IFR system, enhance the thermal stability of the IFR and PP/IFR systems at high temperatures and promote the char residue formation. The CONE results revealed that IFR/AHP blends can efficiently reduce the combustion parameters of PP, such as heat release rate(HRR), total heat release(THR), smoke production rate(SPR) and so on. The morphological structures of char residue demonstrated that AHP is of benefit to the formation of a more compact and homogeneous char layer on the materials surface during burning. The analysis of XPS indicates that AHP may promote the formation of sufficient char on the materials surface and improve the flame retardant properties.     

Synergistic effect between a novel hyperbranched charring agent and ammonium polyphosphate on the flame retardant and anti-dripping properties of polylactide

A novel hyperbranched polyamine charring agent (HPCA), a derivative of triazines, was synthesized and well characterized by ¹H NMR and FTIR. HPCA and ammonium polyphosphate (APP) were added into polylactide (PLA) resin as an intumescent flame retardant (IFR) system to impart flame retardancy and dripping resistance to PLA. The flammability and thermal stability of IFR-PLA composites were investigated by limiting oxygen index (LOI), UL-94 vertical burning, cone calorimetry and thermogravometric analysis (TGA) tests. The results showed that the IFR system had both excellent flame retardant and anti-dripping abilities for PLA. The TGA curves suggested that HPCA has good ability of char formation and when combined with APP, would induce synergistic effect which could be clearly observed. This effect greatly promoted the char formation of IFR-PLA composites, hence improved the flame retardant property. Additionally, the structure and morphology of char residues were studied by XPS, FTIR and SEM.     

聚磷酸铵-苯并噁嗪微胶囊的制备及其对环氧树脂燃烧性能影响

以多聚甲醛、丙烯胺、苯酚为原料,通过Mannich反应合成烯丙基型苯并噁嗪单体(Bala),并通过核磁共振氢谱(~1H-NMR)确定了其化学结构.将Bala在聚磷酸铵(APP)原位开环聚合后,制备APP微胶囊(BMAPP).傅里叶变换红外(FTIR)和静态接触角测试表明,Bala在APP表面成功聚合,并有效提高APP的疏水性,与纯APP相比,BMAPP的接触角从10.8°提高到了71.3°.将BMAPP添加到环氧树脂(EP)中,制备EP/BMAPP复合材料.通过热重分析仪(TGA)、垂直燃烧(UL-94)、极限氧指数(LOI)、锥型量热仪(CONE)和动态热机械分析仪(DMA)对EP和EP/BMAPP的热性能以及燃烧性能进行对比分析.结果显示,10%的BMAPP的成炭效果最佳,有良好的阻燃性能,可使EP的LOI值从22.6%提高到33.6%,并通过UL-94 V-0级,600°C下残炭率达26.3%.同时,BMAPP可大幅度降低EP燃烧过程中烟密度和热释放速率,提高EP的玻璃化转变温度(T_g).BMAPP/EP-10%中,PBala和APP协同后使EP热释放速率峰值(PHRR)由1247 kW·m~(-2)降低到434 kW·m~(-2),生烟速率(SPR)降低67%左右,T_g从169°C提高到了173°C.     

Synergistic Effect of Novel Synergists–Transition Metal Ion-incorporated Nickel Phosphates with Intumescent Flame Retardants in Polypropylene

The two kinds of transition metal ion-incorporated nickel phosphates (TMIVSB-1) were synthesized by the hydrothermal method. The flame retardancy and thermal behavior of intumescent flame retardants (IFR), with and without TMIVSB-1 for PP, were investigated by LOI, UL-94 test, thermogravimetric analyses (TGA) and cone calorimetry. TMIVSB-1 can obviously improve the flame retardant behavior of IFR systems according to the results of LOI values and UL-94 test. The results of LOI show that 2 wt% TMIVSB-1 can increase the LOI value by 3–5 unit compared with that of PP/IFR composite. The UL-94 test shows that PP with 20% IFR burns and has no rating, but the addition of a small content 2 wt% of TMIVSB-1 with 18 wt% of IFR can reach a UL-94 V-0 rating. TGA results show that the thermal stability of PP/IFR/TMIVSB-1 increases obviously more than that of PP/IFR when the temperature is above 265°C. From cone calorimetry results, it can be observed that the HRR peaks are not obviously decreased, but the burning time of PP/IFR/FeVSB-1 (351s) and PP/IFR/ZnVSB-1 (380s) is obviously prolonged compared with that of PP/IFR (303s). The real time FTIR spectra (RTFTIR) demonstrates that the addition of TMIVSB-1 further staves the decomposition of the PP composites. The scanning electron microscopy (SEM) indicates the quality of char forming of PP/IFR/ TMIVSB-1 is superior to that of PP/IFR.     

Preparation and flammability of a novel intumescent flame-retardant poly(ethylene-co-vinyl acetate) system

A phosphorus-containing flame retardant, 4-(5,5-dimethyl-2-oxo-1,3,2-dioxaphosphorinan-2-yloxymethyl)-2,6,7-trioxa-1-phospha-bicyclo[2.2.2]octane-1-oxide (MOPO), was synthesized successfully and characterized. The flame retardancy and thermal behavior of a new intumescent flame-retardant (IFR) system for EVA, which was made of MOPO and ammonium polyphosphate (APP), were investigated by limiting oxygen index (LOI) test, vertical burning test (UL-94), cone calorimeter, and thermogravimetric analysis (TGA). An LOI value of 28.4 and UL-94 V-0 rating can be achieved when the total loading of MOPO and APP was 30 wt.%. The results from cone calorimeter indicate that both the heat release rate (HRR) and the total heat release (THR) of IFR-EVA decreased significantly compared with those of neat EVA. TG curves showed that the amount of residues increased significantly when intumescent additives were added; it also could be found that the LOI values increased with the increase in char residues. Meanwhile, morphology of the residues obtained from burning IFR-EVA in LOI test was studied through the SEM observations and rich compact char layers could explain the excellent flame retardance.     

高密度聚乙烯/蒙脱土纳米复合材料膨胀阻燃体系的性能

使用以乙烯/醋酸乙烯共聚物(EVA)为相容剂的高密度聚乙烯/蒙脱土(HDPE/OMT)纳米复合材料作为基体,制备了含不同成炭剂的聚磷酸铵(APP)膨胀阻燃体系,对其阻燃性能进行了比较和研究,并分析了蒙脱土与膨胀阻燃剂协效作用的机理。热重分析(TGA)、垂直燃烧(UL-94)、极限氧指数(LOI)、锥形量热计结果表明:APP/季戊四醇(PER)体系熔融过程较短可形成蒙脱土增强炭层;PER/PA/OMT体系中较高的有机物含量有利于蒙脱土迁移和堆积。