Morphology control of polyacrylonitrile (PAN) fibers by phase separation technique

Based on the constructed theoretical ternary phase diagrams of water/dimethyl sulfoxide (DMSO)/polyacrylonitrile (PAN) terpolymer system, the phase separation behavior for PAN fibers preparation was investigated. Theoretical ternary phase diagrams were determined by the extended Flory‐Huggins theory. To investigate the temperature dependence of theoretical ternary phase diagrams, all binary interaction parameters at different temperatures were determined accurately and thoroughly revisited. From numerical calculations, it was found that a small quantity of water was needed to induce phase demixing. Meanwhile, the cloud point data of the system for more dilute PAN terpolymer solutions were determined by cloud point titration, and the cloud point data for more concentrated PAN terpolymer solutions were calculated by Boom's linearized cloud point (LCP) curve correlation. Furthermore, the morphology of PAN fibers was investigated by using scanning electron microscopy (SEM). With increasing the concentration of PAN terpolymer solutions as well as the quenching depth, the morphology of PAN fibers turns from large open channels to small bead‐like structures, accompanying with a reduction of the porosity of PAN fibers. Judging from our investigation, it was clear that the final morphology of PAN fibers was mainly determined by phase separation in fiber‐forming process. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 261–275, 2009     

Membrane formation mechanism and permeation properties of a novel porous polyimide membrane

The transport properties of a novel porous fluorinated polyimide membrane fabricated by a wet phase inversion process were studied with a stirred dead‐end filtration cell. The porous membrane‐forming solvents were tetrahydrofuran (THF), acetone, N,N‐dimethylacetamide (DMAc), N‐methylpyrrolidone (NMP), N,N‐dimethylformamide (DMF), and dimethylsulfoxide (DMSO). The phase separation phenomena in a ternary system of polyimide/solvent/water were investigated from cloud point curves by a titration method and binary interaction parameters. Solvent–water demixing in the system has been found to play very important roles in determining the structure and surface morphology of the polyimide membrane. The porous fluorinated polyimide membranes showed pore sizes from 4 to 500 nm and permeation properties from ultrafiltration to a microfiltration range. In this study, we particularly focused on fouling of the polyimide membranes, because fouling decreases the flux and increases the resistance. Interestingly, the porous polyimide membrane showed excellent water flux recovery after water cleaning compared with that of the polyethersulfone (PSf) membrane, which suggest that for a 6FDA‐6FAP membrane, the protein–membrane and protein–protein interaction was not so strong compared with those in a PSf membrane. Copyright © 2002 John Wiley & Sons, Ltd.     

Phase transitions in segmented polyesterurethane–DMSO–water systems

The phase separation processes occurring in polyurethane/DMSO/water mixtures were studied using DSC and cloud point measurements. It is demonstrated that liquid–liquid demixing occurs in ternary solutions of segmented polyesterurethanes at sufficiently high water concentrations. It is also shown that the hard segment can crystallize from solution when cooled to room temperature; while if the mixture is cooled to sufficiently low temperatures, DMSO partially freezes, which also induces crystallization of the soft segment. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 716–723, 2005     

The influence of confinement and curvature on the morphology of block copolymers

In the bulk, at equilibrium, diblock copolymers microphase separated into nanoscopic morphologies ranging from body-centered cubic arrays of spheres to hexagonally packed cylinders to alternating lamellae, depending on the volume fraction of the components. However, when the block copolymers are forced into cylindrical pores, where the diameter of the pores are only several repeat periods of the copolymer morphology or less, then commensurability of the copolymer period and the pore diameter can impose a frustration on the microdomain morphology. In addition, due to the small pore diameter, a curvature is forced on the microdomain morphology. In combination with interfacial interactions between the blocks of the copolymer and the pore walls, the preferential segregation of one component to the walls, spatial confinement and forced curvature are shown to induce transitions in the fundamental morphology of the copolymers seen in the bulk. Lamellar morphologies transformed into torus-type morphologies, cylinders are forced into helices, and body-centered cubic arrays of spheres are force into helical arrays of spheres due to these restraints. The novel morphologies, not accesssible in the bulk, open a large array of nanoscopic structures that can be used as templates and scaffolds for the fabrication of inorganic nanostructured materials. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 3377–3383, 2005     

Formylated polystyrene for the fabrication of pore selective aldehyde group functionalized honeycomb patterned porous polystyrene films

Formylated polystyrene (PS‐CHO) was synthesized by chemical modification of polystyrene (PS) for the fabrication of honeycomb patterned (HCP) porous PS films with aldehyde group functionalized pores via breath figure method under humid conditions. The incorporation of hydrophilic aldehyde group affected the hydrophobicity of PS solution and assisted the self‐assembly of PS‐CHO toward pore. The presence of aldehyde groups in the films were proved by the post treatment with Tollens's reagent, which results in silver decoration at pores. The morphology of the films before and after silver decoration was studied by scanning electron microscopy analysis. The pore selectively self‐assembled aldehyde groups in the patterned porous films can have many applications as a reactive substrate in biomaterials and chemical moieties adhesion. © 2018 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2018 , 56, 1181–1192     

Phase separation and polymer crystallization in a poly(4‐methyl‐1‐pentene)–dioctylsebacate–dimethylphthalate system via thermally induced phase separation

The effects of the polymer concentration and quenching temperature on the phase separation, the membrane morphology and polymer crystallization behavior in a poly(4‐methyl‐1‐pentene) (TPX)‐dioctylsebacate (DOS)‐dimethylphthalate (DMP) system via thermally induced phase separation were studied with a pseudobinary phase diagram, with the weight ratio of DOS:DMP = 1:1. SEM was used to observe the membrane morphology and structure, whereas the TPX crystallization behavior was studied with DSC and WAXD. Liquid‐liquid phase separation occurred, although quenching under the crystallization temperature. As the quenching temperature decreased, the pore size decreased, with better connected pore structure formed. The membranes quenched at 333 and 363 K showed good cellular structures, with an average pore size of about 2.3μm, whereas the pores of the membranes quenched at 393 and 423 K were not well formed, with some lamellar crystals on the inner side. The diluent assisted the mobility of the polymer chain, which improved the polymer crystallization. Dual‐melting‐peak behavior occurred for all the samples studied here. As the quenching temperature increased, the first peak of the melting trace moved to a higher temperature, whereas the second one stayed almost the same. The flexibility of the TPX main chain was restricted by the side groups, which allowed liquid‐liquid phase separation to occur first when quenched below the equilibrium crystallization temperature. This allowed primary and secondary crystallization, which was responsible for the dual‐melting‐peak behavior. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 153–161, 2007     

Modulated‐temperature differential scanning calorimetry study of temperature‐induced mixing and demixing in poly(vinylmethylether)/water

The heat capacity or reversing heat flow signal from modulated‐temperature differential scanning calorimetry can be used to measure the onset of phase separation in a poly(vinylmethylether)/water mixture, clearly showing the special type III lower critical solution temperature demixing behavior. Characteristic of this demixing behavior is a three‐phase region, which is detected in the nonreversing heat flow signal. Stepwise quasi‐isothermal measurements through the phase transition show large excess contributions in the (apparent) heat capacity signal, caused by demixing/remixing heat effects on the timescale of the modulation (fast process). These excess contributions and their time‐dependent evolutions (slow process) are useful in understanding the kinetics of phase separation and the morphology (interphase) development. Care has to be taken, however, in interpreting the heat capacity signal derived from the amplitude of the modulated heat flow because nonlinear effects lead to the occurrence of higher harmonics. Therefore, the raw heat flow signal for quasi‐isothermal demixing and remixing measurements is also examined in the time domain. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 1824–1836, 2003     

Chemically induced phase separation in the preparation of porous epoxy monolith

A methodology for preparing porous epoxy monolith via chemically induced phase separation was proposed. The starting system was a mixture of an epoxy precursor, diglycidyl ether of bisphenol‐A (DGEBA), a curing agent, 4,4′‐diaminodiphenylmethane (DDM), and a thermoplastic polymer, polypropylene carbonate (PPC). As DGEBA was cured with DDM, the system became phase‐separated having PPC particles dispersed in epoxy matrix. After PPC particles were removed by thermal degradation, a porous structure was obtained. The phase separation mechanism was determined by the initial composition and illustrated by a pseudophase diagram. The pore size increased with increasing the concentration of PPC and raising the curing temperature. The intermediate and final morphologies of the system were studied using optical and scanning electron microscopy, respectively. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2010     

Tailoring heterogeneous polymer networks through polymerization‐induced phase separation: influence of composition and processing conditions on reaction kinetics and optical properties

Polymerization‐induced phase separation from an all‐monomeric system by direct copolymerization offers the formation of heterogeneous polymeric structures without reliance on polymer blends, block copolymers, or interpenetrating polymer networks. This study examines the potential for the formation of compositional heterogeneity in copolymer networks obtained by free‐radical photopolymerizations of initially homogeneous mixtures of bisphenol A glycidyl dimethacrylate and isodecyl methacrylate as the comonomer ratios and polymerization conditions are varied. Comonomer proportions that control thermodynamic stability prior to (as determined by cloud point measurements) and during [as determined by turbidity measurements coupled with near‐infrared (IR) spectroscopy] polymerization were shown to be a more influential factor on phase separation than irradiance‐imposed kinetic control of the photopolymerization process. Through photorheometry coupled with near‐IR and ultraviolet–visible (UV–Vis), the onset of phase separation was shown to occur at very low conversions and always prior to gelation (as estimated by the crossover of G′/G″). © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 1796–1806     

Metastable liquid–liquid and solid–liquid phase boundaries in polymer–solvent–nonsolvent systems

In general liquid–liquid demixing processes are responsible for the porous morphology of membranes obtained by immersion precipitation. For rapidly crystallizing polymers, solid–liquid demixing processes also generate porous morphologies. In this study, the interference of both phase transitions has been analyzed theoretically using the Flory–Huggins theory for ternary polymer solutions. It is demonstrated that four main thermodynamic and kinetic parameters are important for the structure formation in solution: the thermodynamic driving force for crystallization, the ratio of the molar volumes of the solvent and the nonsolvent, the polymer–solvent interaction parameter, and the rate of crystallization of the polymer compared to the rate of solvent-nonsolvent exchange. An analysis of the relevance of each of these parameters for the membrane morphology is presented. © 1997 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 35: 763–770, 1997     

Preparation of porous crosslinked polymers with different surface morphologies via chemically induced phase separation

A novel and simple method for producing crosslinked polymers with controlled surface morphology is demonstrated in this study. The porous crosslinked polymers were made via stepwise polymerization of a mixture of epoxy resin, D.E.R. 331, and diethylene triamine in diisobutyl ketone (DIBK). Both the surface and bulk morphology of the cured polymers are dependent on the solvent fraction of the reactive solution. When the concentration of DIBK was more than about 30 vol %, chemically induced phase separation (CIPS) occurred during cure at 30 °C, and closed spherical pores, about 4 μm in diameter, appeared in the bulk of the crosslinked polymers, whose diameter increased to about 4.5 and 9 μm when the solvent was increased to 40% and 50%, respectively. The surface morphology of the epoxy networks is different from that of the bulk. Smaller pore size or dense skin was formed via the CIPS process, which can be tailored by covering the reactive solution with different contacting films during cure. The competition between the solvent‐rich and polymer‐rich phase absorbed onto the surface of contacting film could change the surface morphology. Therefore, the porous crosslinked polymers having similar bulk morphology could be prepared with a variety of surface structures. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2011     

Phase separation behavior of aqueous solutions of a thermoresponsive polymer

Cloud‐point and binodal curves of the LCST type were obtained for aqueous solutions of a thermoresponsive polymer, poly [2‐(2‐ethoxy)ethoxyethyl vinyl ether], poly(EOEOVE). The cloud‐point curve obtained was very flat except in a dilute region, that is the cloud‐point temperature was insensitive to the polymer concentration, resembling the cloud‐point curve for aqueous solutions of poly(N‐isopropylacrylamide). On the other hand, the binodal curve obtained was parabolic, and located within the two‐phase region of the cloud‐point curve. Accompanied with the phase separation, a sharp endothermic peak was observed in a region including the cloud‐point and binodal temperatures. The reciprocal of the osmotic compressibility ?Π/?c obtained by sedimentation equilibrium indicated that water changes from a good to poor solvent for poly(EOEOVE) with increasing temperature. Analyzing the ?Π/?c data by a thermodynamic perturbation theory, we determined the interchain interaction parameters, the hard‐core diameter d and the depth ε of the square‐well potential. Theoretical binodal and endothermic curves calculated by the perturbation theory using the estimated interaction parameters reproduced experimental ones semiquantitatively, but the theoretical binodal disagreed with the experimental flat cloud‐point curve. The disagreement at high concentrations was in the opposite direction to that expected from the sample polydispersity in the molecular weight. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 2937–2949, 2005     

扩散致相转化法制备结晶性聚合物多孔膜

介绍了扩散致相转化法制备结晶性聚合物多孔膜的研究现状。其三元等温成膜体系的相图包含液-液分相和固-液分相两种相分离方式,是理解成膜过程的重要工具,总结了成膜机理和膜的结构形貌：单纯S-L相分离生成粒子状对称膜结构;单纯L-L相分离生成蜂窝状非对称膜结构;两种相分离方式竞争发生将生成多样的混合膜结构。铸膜液浓度、非溶剂种类、铸膜溶剂组成、凝胶浴组成、制膜温度是影响膜结构形貌的主要因素。     

The fabrication and characterization of poly(lactic acid) scaffolds for tissue engineering by improved solid–liquid phase separation

In this article a new technique was developed to fabricate scaffolds with a unique microstructure by solid–liquid separation in combination with particulate-leaching. Firstly, the effects of polymer concentration, quenching temperature on the porous morphology and the mechanical property of obtained scaffolds during solid–liquid separation have been investigated. Then, salt granules as porogen were introduced into the solid–liquid phase separation to produce the unique pore structure of the scaffold. The pore diameter of the scaffold could be controlled with the particulate size and the wall of pores possessed special microstructure, which enhanced the pore interconnectivity. The cell culture results confirmed that a good interconnectivity of the scaffold prepared by the improved solid–liquid separation was useful for nutrition transportation and cell proliferation. Copyright © 2003 John Wiley & Sons, Ltd.     

Crystallization of polylactic acid under in situ deformation during nonsolvent‐induced phase separation

In this study, we investigate polylactic acid (PLA) crystallization under in situ biaxial extension in a nonsolvent‐induced phase separation foaming process. Our ternary system consists of PLA, dichloromethane (DCM) as solvent and hexane as nonsolvent. For the first time, the formation of a shish‐kebab crystalline morphology is observed in such a solution‐based foaming process in certain solid–liquid phase separated systems. The formation of shish‐kebabs is described based on the coil‐stretch transition concept. The rapid biaxial deformation caused by macropore growth uniaxially stretches the long chains that are tied with at least two single crystals which eventually leads to the formation of shish structures throughout the polymer‐rich phase. The kebab lamellae then form perpendicularly on the shish cores. The scanning electron microscopy (SEM) observations and our interpretation of the crystallization phenomena are confirmed by differential scanning calorimetry (DSC) analysis. The observation of various crystalline morphologies, particularly shish‐kebabs, and the elucidation of their formation mechanisms contribute to the understanding of phase separation and pore growth as well as crystallization in such polymer–solvent–nonsolvent systems. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2017 , 55, 1055–1062     

Thermodynamic analysis of the reaction‐induced phase separation of solutions of random copolymers of methyl methacrylate and N,N‐dimethylacrylamide in the precursors of a polythiourethane network

Poly(methyl methacrylate) and random copolymers of methyl methacrylate (MMA) and N,N‐dimethylacrylamide (DMA) containing 7.5, 15, or 20 wt % DMA were dissolved in a stoichiometric mixture of m‐xylylene diisocyanate and 4‐mercaptomethyl‐3,6‐dithia‐1,8‐octanedithiol, precursors of a polythiourethane network. Phase separation, which took place during polymerizations at 60, 90, and 120 °C, exhibited a lower critical solution temperature behavior. The cloud‐point conversions, which were determined by the iodometric titration of free thiol groups of samples chilled in ice at the cloud point, increased with the weight fraction of DMA in the random copolymer. This could be used to control the cloud‐point conversion and determine the characteristic size of the dispersed domains. A thermodynamic analysis was performed with the Flory–Huggins equation, taking into account the polydispersities of both the thermoplastic and thermoset polymers and using an interaction parameter depending on the temperature and on the three binary interaction energies. A reasonable fitting of the experimental curves was obtained with negative values for the interaction energies of the MMA–thermoset and DMA–thermoset pairs and with a positive value for the MMA–DMA pair. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 2821–2827, 2006     

Thermally induced phase separation of poly(vinylidene fluoride)/diluent systems: Optical microscope and infrared spectroscopy studies

Thermally induced phase separation (TIPS) has been developed to prepare porous membranes. The porous structures are mainly dependent on diluents adopted in the TIPS process. We obtained two typical morphologies of poly(vinylidene fluoride) (PVDF) membranes using cyclohexanone (CO) and propylene carbonate (PC) as diluents, respectively. SEM observation displays that porous spherulites are formed from PVDF/CO system, whereas smooth particles result from PVDF/PC system. The TIPS processes of these two systems have been investigated in detail by optical microscope observation and temperature‐dependent FTIR combined with two‐dimensional infrared correlation analysis. Rapid crystallization of PVDF can be seen around 110 °C in the PVDF/CO system, which is consistent with the results of temperature‐dependent FTIR spectra. The spectral evolution indicates a transform of PVDF from amorphous to α‐phase after 110 °C. The ν_s(C?O) band at 1712 cm^?1 narrows and the ν_s(C? F) band at 1188 cm^?1 shifts to 1192 cm^?1 before crystallization, which implies the destruction of interaction between PVDF and CO. In contrast, the PVDF/PC system shows slow crystallization with all‐trans conformation assigned to β‐phase and γ‐phase below 60 °C but no obvious change of polymer?diluent interaction. We propose two mechanisms for the different phase behaviors of PVDF/CO and PVDF/PC systems: a solid?liquid phase separation after destruction of polymer?diluent interaction in the former, and a liquid?liquid phase separation process coupled with rich‐phase crystallization in the later. This work may provide new insight into the relationship among morphologies, crystal forms, and phase separation processes, which will be helpful to adjust membrane structure. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2013, 51, 1438–1447     

In situ monitoring of reaction-induced phase separation with modulated temperature DSC

A linearly polymerizing and network forming epoxy-amine system, DGEBA-aniline and DGEBA-MDA, respectively, will be modified with 20 wt% and 50 wt% of a high-T_g thermoplastic poly(ether sulphone) (T_g=223°C), respectively, both showing LCST-type demixing behavior. Reaction-induced phase separation (RIPS) in these modified systems is studied using Modulated Temperature DSC (MTDSC) as an in situ tool. Phase separation in the linear system can be probed by vitrification of the PES-rich phase, occurring at a higher conversion than the actual cloud point from light scattering measurements. The negative slope of the cloud point curve in a temperature-conversion-transformation diagram unambiguously shows the LCST-type demixing behavior of this system, while the relation between the composition/glass transition of the PES-rich phase and the cure temperature is responsible for the positive slope of its vitrification line. Phase separation in the network forming system appears as reactivity increases at the cloud point due to the concentration of reactive groups. Different mixture compositions alter the ratio between the rate of phase separation and the rate of reaction, greatly affecting the morphology. Information about this in situ developed structure can be obtained from the heat capacity evolutions in non-isothermal post-cures.     

Thermodynamic cloud point assays

Analysis of cloud points and clouding curves by varying heating rates using a commercially available automated melting point apparatus is a method to obtain a corrected cloud point for polymers that have a lower critical solution temperature (LCST). Such assays also provide information about the effects of varying heating rates on LCSTs and similar stimuli‐responsive phase separation behavior. This melting point apparatus makes it experimentally simple to conduct such assays that probe the effect of varying heating rates, the effect of polymer structure, and the effect of solution components on the breadth and progress of the phase transition process over a wide temperature range. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 186–193, 2008