Bifunctional benzoxazines: Synthesis and polymerization of resorcinol based single isomers

Aside from their outstanding properties such as thermal and chemical stability and excellent mechanical performance, benzoxazines suffer from high polymerization temperatures. Isomeric mixtures of bifunctional benzoxazines based on resorcinol proved already to be highly reactive monomers enabling polymerizations at lower temperatures. This contribution describes the polymerization behavior of single benzoxazine isomers and furthermore the influence of different substituents at the aniline moiety on the curing temperature. Single isomers of bifunctional benzoxazines are now accessible in a straightforward one‐pot synthesis starting from resorcinol and the appropriate N‐phenyl functionalized aniline component. The asymmetric benzoxazine monomers bearing no (R‐a: T_peak = 179 °C) or electron‐donating substituents in meta position to N (R‐3,5dma: T_peak = 183 °C) succeed in lowering the polymerization temperature. Additionally, the impact of several initiating systems was studied resulting in a decrease of the polymerization temperature for all studied resorcinol derived benzoxazine isomers (down to 144 °C). © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 1243–1251     

Substituent effects of N‐alkyl groups on thermally induced polymerization behavior of 1,3‐benzoxazines

Thermally induced polymerizations of a series of 1,3‐benzoxazines with a variety of substituents on the nitrogen atom were investigated in detail, particularly in the following three aspects of the polymerization: (1) N‐alkyl‐1,3‐benzoxazines are much more reactive than N‐phenyl‐1,3‐benzoxazine. (2) The polymerization rate depended on the bulkiness of the N‐substituent. The bulkier the substituent was, the slower the polymerization was. (3) The polymerizations accompanied weight loss due to the elimination of the corresponding imine (R‐N = CH₂), and its extent became larger when R was more bulky. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 2777–2782, 2010     

Thiol‐functionalized 1,3‐benzoxazine: Preparation and its use as a precursor for highly polymerizable benzoxazine monomers bearing sulfide moiety

We describe a new strategy for preparation of benzoxazine monomers based on in situ preparation of a thiol‐functionalized benzoxazine and successive chemical modification of the thiol moiety. The thiol‐functionalized benzoxazine can be prepared from its precursor bearing two benzoxazine moieties linked by disulfide bond. Reductive cleavage of the disulfide bond of the precursor with using triphenylphosphine as a reducing agent allows successful preparation of the thiol‐functionalized benzoxazine. By performing this reduction process in the presence of epoxides and acrylates, the formation of the thiol moiety and its successive reaction with those electrophiles proceed efficiently to give the corresponding benzoxazines with sulfide moieties. The benzoxazine monomers thus prepared exhibit much higher polymerization ability than those without sulfide moiety. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 1448–1457     

Functional 1,3‐benzoxazine bearing 4‐pyridyl group: Synthesis and thermally induced polymerization behavior

1,3‐benzoxazine 1 , bearing 4‐pyridyl moiety on the nitrogen atom, was synthesized from p‐cresol, 4‐aminopyridine, and paraformaldehyde. The efficient synthesis was achieved by adding acetic acid to suppress the strong basicity caused by the presence of 4‐aminopyridine derivatives. Upon heating 1 at 180 °C, it underwent the thermally induced ring‐opening polymerization. The resulting polymer was composed of two types of repeating unit, i.e., (1) Mannich‐type one (‐phenol‐CH₂‐NR‐CH₂‐) that can be expected from the general ring‐opening polymerization of conventional benzoxazines and (2) a typical phenolic resin‐type one (‐phenol‐CH₂‐phenol‐) induced by release of 4‐aminopyridine and paraformaldehyde (unit B). Another structural feature of the polymer was that it possessed a benzoxazine moiety at the chain end. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 410–416     

Ring‐opening polymerization of 1,3‐benzoxazines by p‐toluenesulfonates as thermally latent initiators

p‐Toluenesulfonic acid (TsOH) and several alkyl p‐toluenesulfonates, that is, methyl p‐toluenesulfonate (TsOMe), cyclohexyl p‐toluenesulfonate (TsOCH), and neopentyl p‐toluenesulfonate (TsONP), were evaluated as initiators for the ring‐opening polymerization of benzoxazines. TsOH and TsOMe were highly efficient initiators that induced the polymerization at 60 and 80 °C, respectively. In contrast, TsOCH and TsONP did not initiate the polymerization below 100 °C, while they induced the polymerization at elevated temperatures, 120 and 150 °C, respectively. When TsOCH was used as an initiator, the corresponding polymerization rate was comparable to that observed for the polymerization with using TsOH as an initiator. These results suggested that neutral TsOCH and TsONP can be regarded as “thermally latent initiators,” which underwent the thermal dissociation at the elevated temperatures to generate the corresponding alkyl cations and/or TsOH as the initiators of the polymerization. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Hydrogen‐bonding characteristics and unique ring‐opening polymerization behavior of Ortho‐methylol functional benzoxazine

Monofunctional benzoxazine with ortho‐methylol functionality has been synthesized and highly purified. The chemical structure of the synthesized monomer has been confirmed by ¹H and ¹³C nuclear magnetic resonance spectroscopy (NMR), Fourier transform infrared spectroscopy (FT‐IR) and elemental analysis. One‐dimensional (1D) ¹H NMR is used with respect to varied concentration of benzoxazines to study the specific nature of hydrogen bonding in both ortho‐methylol functional benzoxazine and its para counterpart. The polymerization behavior of benzoxazine monomer has been also studied by in situ FT‐IR and differential scanning calorimetry, experimentally supporting the polymerization mechanism of ortho‐methylol functional benzoxazine we proposed before. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 3635–3642     

Promoting effect of thiophenols on the ring‐opening polymerization of 1,3‐benzoxazine

Thiophenol and p‐nitrothiophenol were evaluated as promoters for the ring opening polymerization of benzoxazine. The ring‐opening polymerization of p‐cresol type monofunctional N‐phenyl benzoxazine 1a with 10 mol % of thiophenols proceeded at 150 °C, leading to the high conversion of 1a more than 95% within 5 h, whereas the polymerization of 1a without thiophenols did not proceed under the same conditions. The promotion effect of the thiophenols on curing of bisphenol‐A type N‐phenyl benzoxazine 1b was also investigated. In the differential scanning calorimetric (DSC) analysis of the polymerization of 1b at 150 °C without using any promoters, an exothermic peak attributable to the ring‐opening reaction of benzoxazine was observed after 8 h. In contrast, in the DSC analysis of the polymerization of 1b with addition 20 mol % of p‐nitrothiophenol, an exothermic peak was observed within 2 h, to clarify the significant promoting effect of p‐nitrothiophenol. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 2523–2527     

Facile,one‐pot synthesis of aromatic diamine‐based benzoxazines and their advantages over diamines as epoxy hardeners

Three aromatic diamine‐based benzoxazines were successfully prepared by a facile, clean, one‐pot procedure from 1,4‐phenylenediamine ( 1 ), 4,4′‐diaminodiphenyl ether ( 2 ), and 4,4′‐diaminodiphenyl methane ( 3 ), respectively. Their structures were confirmed by NMR spectra and single crystal diffractogram. The effect of the reactivity of diamines on the purity of the resultant benzoxazines was discussed. The resultant benzoxazines were applied as hardeners for cresol novolac epoxy (CNE). The processing window, the latent curing characteristic, and the miscibility of benzoxazine/CNE systems were discussed. Compared with diamines ( 1 and 3 ), ( 1 and 3 )‐based benzoxazines show latent curing characteristic as epoxy hardeners, and wide processing windows can be obtained. Compared with diamine ( 2 ) which is immiscible with CNE in the molten state, ( 2 )‐based benzoxazine shows good miscibility with CNE. Dynamic mechanical analysis shows the T_gs of the benzoxazine/CNE thermosets are as high as 242–243 °C. Thermogravimetric analysis shows the outstanding thermal stability of the resultant thermosets. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 2430–2437, 2010     

Photoinitiated cationic polymerization of monofunctional benzoxazine

The photoinitiated ring‐opening cationic polymerization of a monofunctional benzoxazine, 3‐phenyl‐3,4‐dihydro‐2H‐1,3‐benzoxazine, with onium salts such as diphenyliodonium hexafluorophosphate and triphenylsulfonium hexafluorophosphate as initiators was examined. The structures of the polymers thus formed were complex and related to the ring‐opening process of the protonated monomer either at the oxygen or nitrogen atoms. The phenolic mechanism also contributed, but its influence decreased with decreasing monomer concentration. Thermal properties of the polymers were also investigated by differential scanning calorimetry and thermogravimetric analysis. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 3320–3328, 2003     

Synthesis and characterization of fluid 1,3‐benzoxazine monomers and their thermally activated curing

Novel mono‐ and difunctional aliphatic oxyalcohol‐based benzoxazines have been synthesized and characterized in detail. Molecular structures of the monomers were investigated by spectral analysis. The obtained benzoxazine monomers exhibit fluidic behavior, which makes them particularly useful for many applications compared to other traditional benzoxazines. Differential scanning calorimetry was used to monitor the thermal crosslinking behavior of synthesized monomers. Mono‐ and bifunctional benzoxazine monomers exhibited low curing exhothermic peak with the onset around 173 and 180 °C, respectively. Relatively, low ring‐opening polymerization temperature was due to the hydroxyl groups present in the structure of the monomers. The hydrogen bonding of hydroxyl groups may cause alignment of the monomers in the liquid state. Thermal stabilty of the polybenzoxazines was studied by thermogravimetric analysis. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2009     

Functional benzoxazines containing ammonium salt of carboxylic acid: Synthesis and highly activated thermally induced ring‐opening polymerization

1,3‐Benzoxazine monomers having ammonium salt of carboxylic acid have been developed. These 1,3‐benzoxazines 1a and 1b were easily synthesized from the corresponding tetrabutylammonium salts of glycine and β‐alanine, respectively. The glycine‐derived benzoxazine 1a exhibited remarkably high reactivity, which allowed its thermally induced ring‐opening polymerization in bulk at 100 °C, at which N‐methyl‐1,3‐benzoxazine 1d did not undergo the polymerization at all. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

BF3·OEt2 in alcoholic media,an efficient initiator in the cationic polymerization of phenyl‐1,3‐benzoxazines

3‐Phenyl‐3,4‐dihydro‐2H‐1,3‐benzoxazine ( m ₁ ) underwent cationic ring opening polymerization using BF₃·OEt₂ in alcoholic solution under mild conditions. The polymerization of m ₁ proceeds through an intermediate hemiaminal ether leading mainly to the formation of polybenzoxazines with diphenylmethane bridges, and not only the classical Mannich‐type ones. During the first stages of the reaction, low‐molecular weight soluble oligomers containing benzoxazine rings are formed. At longer polymerization times, the propagation proceeds conventionally through the phenolic active sites. This polymerization mechanism is extensible to other substituted 3‐phenyl‐3,4‐dihydro‐2H‐1,3‐benzoxazines but fails in the case of 3‐alkyl‐3,4‐dihydro‐2H‐1,3‐benzoxazines or when the phenyl group in Position 3 have a substituent in the p‐position. Spectroscopic studies and kinetic experiments using model reactions and deuterium labeled benzoxazines, allow proposing a plausible different polymerization mechanism. These soluble benzoxazine‐containing polymers can be conveniently processed and impregnated on appropriate substrates before underwent crosslinking producing materials with comparable properties to those of conventional bis‐benzoxazines. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2013 , 51, 5075–5084     

Self‐healing of poly(propylene oxide)‐polybenzoxazine thermosets by photoinduced coumarine dimerization

In this work, a self‐healing strategy for poly(propylene oxide)s bearing coumarine‐benzoxazine units (PPO‐CouBenz)s based on light induced coumarine dimerization reactions is described. Four different types of poly(propylene oxide) amines with molecular weights ranging from 440 to 5000 Da were reacted with formaldehyde and 4‐methyl‐7‐hydroxycoumarin to yield desired (PPO‐CouBenz)s. The crosslinked polymer films were prepared by solvent casting of various compositions of PPO‐CouBenzs in chloroform followed by thermal ring opening reaction of benzoxazine groups at 210–240 °C. Thermal curing and thermal stability of the initial PPOs and final products were investigated. Using allyl benzoxazine in the formulation, it was demonstrated that the toughness of the films was improved. Photoinduced healing of coumarin‐based cured PPO‐CouBenz polymer films was investigated. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 2911–2918     

Shape memory polybenzoxazines based on a siloxane‐containing diphenol

A siloxane‐containing diphenol is synthesized from 1,1,3,3‐tetramethyldisiloxane and o‐allylphenol, followed by the Mannich condensation with aniline, methylamine, and formaldehyde yielding two siloxane‐containing benzoxazines. The onset polymerization temperature of aniline‐based benzoxazine is higher than that of the methylamine counterpart. The dynamic mechanical properties of the polybenzoxazines depend on the structure of the starting primary amines. Both polybenzoxazines exhibit one‐way dual‐shape memory behavior in response to changes in temperature, and they show excellent shape fixity ratios in bending, tension, and tensile stress–strain tests, high shape recovery ratios in bending and tension tests, but relatively low shape recovery ratios in tensile stress–strain test. The network chain segments including the alkylsiloxane units serve as a thermal control switch based on the glass transition temperatures (39 and 53 °C) for the polybenzoxazines. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016 , 54, 1255–1266     

Acceleration effect of N‐allyl group on thermally induced ring‐opening polymerization of 1,3‐benzoxazine

Thermally induced ring‐opening polymerization of monofunctional N‐allyl‐1,3‐benzoxazine 1a was compared with that of N‐(n‐propyl)‐1,3‐benzoxazine 1b to clarify an unexpected effect of allyl group to promote the polymerization, that is, in spite of the comparable bulkiness of allyl group to n‐propyl group, the polymerization of 1a was much faster than that of 1b . Such a difference in polymerization rate was also observed similarly in the comparison of thermally induced polymerization of a bifunctional N‐allyl‐benzoxazine 2a with that of a bifunctional N‐(n‐propyl) analogue 2b . These observations implied a certain contribution of an electron‐rich C? C double bond of the N‐ally group to promotion of the ring‐opening reaction of 1,3‐benzoxazine into the corresponding zwitterionic species, which would involve a mechanism to stabilize the cationic part of the zwitterionic species based on “neighboring group participation” of the C? C double bond. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2010     

Synthesis and characterization of nanomagnetite thermosets based on benzoxazines

Nanomagnetite thermosets were obtained by thermally activated ring opening copolymerization of benzoxazine groups coated on the surface of the nanomagnetite with bare benzoxazine. For this purpose, carboxylic acid containing 1,3‐benzoxazine was synthesized and covalently bonded on magnetite nanoparticles by postcoating method. The average size of benzoxazine coated nanoparticles was 40–100 nm as determined by Dynamic Light Scattering (DLS), Atomic Force Microscopy (AFM) and Transmission Electron Microscopy (TEM) measurements. The crystal structure of benzoxazine coated nanoparticles was shown to be magnetite by X‐ray diffraction (XRD) analysis. Thermally activated curing behavior of nanomagnetite‐benzoxazines has also been studied by differential scanning calorimetry (DSC). Magnetic and thermal properties of the cured samples were investigated. It was shown that the precursor nanomagnetite benzoxazine and cured samples exhibited typical ferromagnetic character with low coercivities between 1.5 and 2.5 Oe. The cured samples showed high thermal stability. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 6780–6788, 2008     

Cocuring behaviors of benzoxazine and maleimide derivatives and the thermal properties of the cured products

The cocuring behaviors of 3‐phenyl‐3,4‐dihydro‐2H‐1,3‐benzoxazine (P‐ABz) and various N‐phenylmaleimide compounds were studied with DSC, FTIR, and TGA‐GC/MS. The presence of benzoxazine compound promoted the polymerization of maleimide groups. In contrast, 4‐hydroxyphenylmaleimide (MI‐OH) and 4‐maleimidobenzoic acid (MI‐COOH), which possess acidic moieties, showed an acid‐catalytic effect on the polymerization of benzoxazine groups. The cocuring composition of P‐ABz/MI‐COOH showed low polymerization temperatures, high glass transition temperature above 220 °C, and comparable thermal stability to conventional polybenzoxazines. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 1890–1899, 2006     

Synthesis and crosslinking reaction of a novel polymer containing benzoxazine and phenyleneethynylene moieties in the main chain

A novel polymer, poly( 1 ) containing benzoxazine and phenyleneethynylene moieties in the main chain with number‐average molecular weights ranging from 1400 to 9800 was obtained quantitatively by the Sonogashira–Hagihara coupling polymerization of the corresponding iodophenyl‐ and ethynylphenyl‐substituted monomer 1 . Poly( 1 ) was heated at 200 °C under N₂ for 2 h to obtain the cured polymer, poly( 1 )′ via the ring‐opening polymerization of the benzoxazine moieties. The structures of the polymer before and after curing were confirmed by ¹H‐NMR, IR, and UV–vis absorption and reflectance spectroscopies. Poly( 1 )′ was thermally more stable than monomer 1 and poly( 1 ). A specimen was prepared from a mixture of poly( 1 ) and phenol‐diaminodiphenylmethane type benzoxazine 2 by heating at 200 °C for 2 h under N₂. The poly( 1 )/ 2 resin was thermally stable than bisphenol‐A type benzoxazine resin 3 . Poly( 1 ) exhibited XRD peaks corresponding to the d‐spacings of 1.26–0.98 and 0.40 nm, assignable to the repeating monomer unit and alignment of polymer molecules, respectively. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2019 , 57, 2581–2589     

Recent advancement on polybenzoxazine—A newly developed high performance thermoset

Polybenzoxazine is a newly developed addition polymerized phenolic system, having a wide range of interesting features and the capability to overcome several shortcomings of conventional novolac and resole type phenolic resins. They exhibit (i) near zero volumetric change upon curing, (ii) low water absorption, (iii) for some polybenzoxazines T_g much higher than cure temperature, (iv) high char yield, (v) no strong acid catalysts required for curing, (vi) release of no byproduct during curing and also possess thermal and flame retarding properties of phenolics along with the mechanical performance. Though benzoxazine based materials possess several advantages, they have not yet became very attractive to the industries. To improve the mechanical properties and processibility several strategies have been reported including (i) synthesis of benzoxazine monomers with additional functionality, (ii) incorporation of benzoxazine in polymer chain, and (iii) benzoxazine based composites or alloys. In this article, we have discussed about the recent development of benzoxazine chemistry. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 5565–5576, 2009     

Methylol‐functional benzoxazines as precursors for high‐performance thermoset polymers: Unique simultaneous addition and condensation polymerization behavior

A new class of high‐performance resins of combined molecular structure of both traditional phenolics and benzoxazines has been developed. The monomers termed as methylol‐functional benzoxazines were synthesized through Mannich condensation reaction of methylol‐functional phenols and aromatic amines, including methylenedianiline (4,4′‐diaminodiphenylmethane) and oxydianiline (4,4′‐diaminodiphenyl ether), in the presence of paraformaldehyde. For comparison, other series of benzoxazine monomers were prepared from phenol, corresponding aromatic amines, and paraformaldehyde. The as‐synthesized monomers are characterized by their high purity as judged from ¹H NMR and Fourier transform infrared spectra. Differential scanning calorimetric thermograms of the novel monomers show two exothermic peaks associated with condensation reaction of methylol groups and ring‐opening polymerization of benzoxazines. The position of methylol group relative to benzoxazine structure plays a significant role in accelerating polymerization. Viscoelastic and thermogravimetric analyses of the crosslinked polymers reveal high T_g (274–343 °C) and excellent thermal stability when compared with the traditional polybenzoxazines. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012