Waste cooking oil as a promising source for bio lubricants- A review

The development of renewable and sustainable products to replace fossil fuels is a key topic in this decade from an industrial, environmental, and scientific perspective. There is an inescapable flow of mineral-based lubricants into the environment due to the increasing use of numerous lubricant types, most of which are mineral-based. Waste cooking oil is another problem, and the disposal of this oil pollutes the environment. Making bio-based lubricant from used cooking oil can solve both of these problems. Lubricating oils that can be created from waste cooking oil are the subject of this article. Bio-lubricants are an attractive alternative to conventional petro-based lubricants because of a number of physical properties, including as biodegradability, high lubricity, and high flash points. Despite this, they are expected to displace petroleum-based lubricants in a range of applications because to their inefficient chemical structure. This allows waste oil to be used as a lubricant while still keeping its tribological and environmental properties through chemical modification. Biodegradable lubricants may benefit from lower prices for waste natural oils, which may help them compete on the market. This article provides a brief introduction of waste cooking oil and its possible use as a bio-based lubricant, as well as the many elements and trends within it.     

A review on bio-lubricants from non-edible oils-recent advances,chemical modifications and applications

The necessity for lubricants has increased recently, and today's chief issue is the depletion of fossil resources, which drives up the cost of lubricants made of petroleum. As a result, current research focuses on lubricants that are made from renewable resources and are therefore environmentally benign. We can use inedible plant oils as the foundation for biodegradable bio lubricants. The locally accessible seed oils have significant uses in agriculture and nutrition, but more recently, their use in biolubricants and chemical feedstocks has increased. They are favourable to mineral-based counterparts and prospective commodities because of their unique qualities, such as lubricity, biodegradability, reduced toxicity, and reduced volatility. However, while being chemically altered, they still have rather poor cold-flow and thermo-oxidative stability concerns, which restricts their use as lubricants. To get around this restriction, numerous chemical changes have been documented, including transesterification, epoxidation, and estolide ester synthesis, all of which are covered in this paper. The current state and anticipated future trends of the global lubricant market are presented in this review. The primary goal of the current study is to provide an overview of recent non-edible plant uses in biolubricant synthesis. This study contains a review of recent research literature on the utilisation of various non-edible plant oils to create biolubricants.     

Lubricant properties of Moringa oil using thermal and tribological techniques

The increasing application of biobased lubricants could significantly reduce environmental pollution and contribute to the replacement of petroleum base oils. Vegetable oils are recognized as rapidly biodegradable and are thus promising candidates for use as base fluids in formulation of environment friendly lubricants. Although many vegetable oils have excellent lubricity, they often have poor oxidation and low temperature stability. Here in, we report the lubricant potential of Moringa oil, which has 74% oleic acid content and thus possess improved oxidation stability over many other natural oils. For comparison, Jatropha oil, cottonseed oil, canola oil and sunflower oil were also studied. Among these oils, Moringa oil exhibits the highest thermo-oxidative stability measured using PDSC and TG. Canola oil demonstrated superior low temperature stability as measured using cryogenic DSC, pour point and cloud point measurements. The friction and wear properties were measured using HFRR. Overall, it was concluded that Moringa oil has potential in formulation of industrial fluids for high temperature applications. Names are necessary to report factually on available data; however, the USDA neither guarantees nor warrants the standard of the product, and the use of the name by USDA implies no approval of the product to the exclusion of others that may also be suitable.     

Effect of temperature on friction and wear behaviors of polyimide (PI)‐based solid–liquid lubricating materials

The tribological properties of polyimide (PI) under four oils (including two perfluoropolyether oils and two silicon oils) lubricated conditions were comparatively investigated at room temperature in vacuum and Fomblin M30 and chlorine‐containing silicon oil were selected to study the friction and wear behaviors of PI‐based solid–liquid lubricants against steel at different temperatures in vacuum. Significant improvement in tribological performance of PI was found under oil‐lubricated conditions. The friction coefficient increased as the test temperature decreased for the mobility of liquid lubricant was limited at lower temperatures, while the wear rate exhibited distinct rule. Besides, no tribochemical reaction was detected at the contact surface of PI and chlorine‐containing silicon oil. However, the –CF₃ and fluorinated C? O groups were detected on the worn tracks of PI/Fomblin M30 by X‐ray photoelectron spectroscopy, which indicated that tribochemical reaction happened to PI and Fomblin M30 under high temperature as well as the simulation of friction heat. Copyright © 2015 John Wiley & Sons, Ltd.     

Lubricants from renewable energy sources – a review

Lubricant oils are known to decrease the friction coefficient between two contacting surfaces. It is essential for the correct function of almost the totality of mechanical machinery working in the entire world. Lubricant oils consist of about 80% of oily base stocks which attributes to their properties of viscosity, stability, and pour point to the lubricant plus additives supplemented to improve these properties. Petroleum lubricants are usually environmentally unacceptable due to their low biodegradability and toxicity. These oils contaminate the air, soil, and drinking water and affect human and plant life to a great extent. Thus, the demand for environmentally acceptable lubricants is increasing along with the public concerns for a pollution-free environment. Plant oils are promising as base fluid for biolubricants because of their excellent lubricity, biodegradability, viscosity–temperature characteristics, and low volatility. The purpose of this paper is to present a survey of the current status of biolubricating oil. This research provides an overview on the synthesis, tribochemical behavior; the effect of structure on friction/wear, load-bearing capacity, resistance to rise in specimen temperature, and varying response of antiwear/extreme-pressure additives in the presence of vegetable oil/derivative structures has also been discussed. Though a significant number of papers have been published in this area, there is still much to explore. A proper selection of base oil and additives is therefore essential for an efficient synthesis of biolubricating oil.     

Naturally derived green bio-additives

During the last few years, special attention has been paid by the lubricant industry towards vegetable oil-based lubricants due to their biodegradability, renewability and excellent tribological properties. But to maintain the biodegradability of the final lubricants, the additive in the lubricants must also be biodegradable. Hence, in our present work, multifunctional lubricating oil additive based on castor oil has been investigated as a less toxic, feasible alternative to traditional petroleum based additives. Homopolymer of castor oil and its copolymer with α-pinene were synthesized by a thermal method using azobisisobutyronitrile as a radical initiator. Characterization of the prepared polymers was performed by spectral analysis and gel permeation chromatography (GPC). Additive performances of each of the prepared polymers as viscosity index improvers/viscosity modifiers and pour point depressants were carefully evaluated. Photo micrographic image was used to study the effectiveness of the additives as pour point depressants. Thermogravimetric analysis (TGA) was conducted to investigate the thermal response of the additives at high temperature. Finally, biodegradability of all the polymers was tested against fungal pathogen by the disc diffusion method and soil burial test. The study illuminated excellent additive performances of the polymers and thus their potential for acting as entirely naturally derived green bio-additives for lube oil.     

Comparative study of the oxidative and thermal stability of vegetable oils to be used as lubricant bases

Demand for lubricating oils is increasing in the growing Brazilian economy. The use of vegetable bases in exchange of minerals can bring socio-economic and environmental benefits for Brazil. The purpose of this study is to compare the thermal and oxidative stability of vegetable oils related to the bases commonly used as lubricants. In this study, thermogravimetric analysis of castor oil, cotton oil, macauba’s almond oil, passion oil, paraffinic mineral oil, naphthenic oil (NH-140) and synthetic oil (Etro) was performed in inert and oxidative atmosphere to study the thermal and oxidative degradation of the vegetable oils related to the most common lubricants’ oils base. These oils’ oxidation stability were determined by standard procedures (ISO 6886). The use of mineral oil’s additives in these vegetable oils was tested to verify the viability of these additives to improve the oxidative stability of the vegetable oils. The castor oil and the cotton oil presented results of thermal analysis similar to the mineral and synthetic bases values. The castor oil was the only vegetable oil that showed a great oxidative stability. All other vegetable oils had their oxidative stability significantly increased by the additives.     

Synthesis and tribological investigation of 4-vinyl guaiacol–based thioether derivatives as multifunctional additives and their interactions with the tribo surface using quantum chemical calculations

Novel 4-vinyl guaiacol based thioether derivatives were synthesized in a three-step reaction procedure by thiol-ene coupling as the key step. The synthesized compounds were characterised by spectroscopic techniques and evaluated for their tribological and antioxidant properties in two different base oils namely epoxy2-ethylhexyl esters of karanja fatty acids (EKE) and dioctyl sebacate (DOS). It was found that the synthesized products were exhibited superior antioxidant performance compared to butylated hydroxytoluene (BHT). All the three synthesized additives were improved the tribological properties of the base oil EKE and DOS. Dithio derivative at 0.75 wt% reduced the wear scar diameter by 36% and at 1 wt% improved the weld point by 33% of base oil EKE. Surface and elemental analysis result suggests that in the tribochemical process the synthesized thioether derivatives decompose and form an effective tribofilms on interacting surfaces. X-ray Photoelectron Spectroscopy (XPS) of the surface lubricated with base oil containing DMFD was evidence for the formation of tribofilm with FeS, FeSO₄ and Fe₂O₃. The antiwear behaviour of the additives was well correlated with quantum chemical calculations. Overall the dithio derivative is more effective as antiwear, extreme pressure and antioxidant bio lubricant additive than other thioether derivatives.     

Modelling relation between oxidation resistance and tribological properties of non-toxic lubricants with the use of artificial neural networks

The lubricants based on vegetable oils, as environmental friendly, are urgently sought. However, in addition to ecological characteristics, the lubricating properties have to be met. To meet these requirements the active additives influencing the lubricating properties and oxidation resistance are used. The useful lifetime of lubricants is determined largely by their abilities to resist oxidation. The article presented the results of new, ecological lubricants development. The oxidation performances of different developed lubricants have been tested. The experimentally determined oxidation stability of the compositions based on vegetable oils are presented. Analysed oxidation onset temperature was obtained from the differential scanning calorimetry (DSC) curves, which provides the rapid prediction of the oxidative stability of lubricants. Besides the lubricating composition based on vegetable oils, the developed greases-based mineral, or synthetic oil were investigated. The properties of these greases were evaluated using the measurement of parameters describing structure (penetration) and resistance to high temperature (dropping point). The lubricating properties of both the greases and vegetable oil compositions were tested on four-ball testing machine. In the results of the modelling of the lubricating properties the neural network models for the both types of the lubricants were developed. A discussion of the research results and analysis of models validity is given below. The experimental results are compared with the calculated using the neural models. An acceptable agreement was achieved.     

Mass spectrometry molecular fingerprinting of mineral and synthetic lubricant oils

The molecular composition of lubricating oils has a strong impact on how automotive engines function, but the techniques used to monitor the quality parameters of these oils only inspect their gross physical–chemical properties such as viscosity, color, and bulk spectroscopy profiles; hence, bad-quality, adulterated, or counterfeit oils are hard to detect. Herein, we investigated the ability of direct infusion electrospray ionization mass spectrometry (ESI-MS) to provide simple, rapid but characteristic fingerprint profiles for such oils of the mineral and synthetic types. After a simple aqueous extraction, ESI-MS analyses, particularly in the positive ion mode, did indeed show characteristic molecular markers with unique profiles, which were confirmed and more clearly visualized by partial least squares-discriminant analysis (PLS-DA). Nuclear magnetic resonance and Fourier transform infrared-attenuated total reflection spectroscopy were also tested for the bulk samples but showed nearly identical spectra, thus failing to reveal their distinct molecular composition and to differentiate the oil samples. To simulate adulteration, mixtures of mineral and synthetic oils were also analyzed by ESI(+)-MS, and additions as low as 1% of mineral oil to synthetic oil could be detected. The technique therefore offers a simple and fast but powerful tool to monitor the molecular composition of lubricant oils, particularly vias their more polar constituents.     

Preparation and Tribological Behaviors of Lubricants—Oil Based on Modified Microbial Oil with Nano-Schiff Base Copper Complex

A W/O microemulsion reactor was used to prepare four kinds of modified lubricants: (i) modified lubricant 1, modified epoxidized microbial oil + rape oil in volume ratio of 1:1; (ii) modified lubricant 2, modified esterified microbial oil + rape oil in volume ratio of 1:3; (iii) modified lubricant 3, modified epoxidized rape oil; and (iv) modified lubricant 4, modified PAO. The individual modified lubricants were further modified with 0%, 0.5%, 1%, and 2% content of nano-Schiff base copper complex (nano-SBCC). A microtribometer was used to evaluate the friction coefficient between ball/flat point contacts immersed in the modified lubricants and operated in reciprocating and linear sliding mode. A comparison of the values of the friction coefficient with the lubricants further modified with nano-SBCC with those of their individual 0% nano-SBCC counterparts indicated significant decrease: (i) almost 19.18% was obtainable for the modified lubricant 1 with 2% of nano-Schiff base copper complex, (ii) almost 16.5% was obtainable for the modified lubricant 2 with 0.5% of nano-Schiff base copper complex; (iii) almost 7.42% was obtainable for the modified lubricant 3 with 1% of nano-SBCC; and (iv) almost 7.01% was obtainable for the modified lubricant 4 with 0.5% of nano-SBCC. These suggested that the addition of nano-Schiff base copper complex can efficiently decrease the friction coefficient of epoxidized or esterified microbial oil. Analyses of two-dimensional images, average profiles (across the mid-section y = 0 of the reciprocating sliding path), and three-dimensional topographies by confocal white light microscope for the worn surfaces of flats immersed in modified lubricant 1 and modified lubricant 2 suggested better wear-resistance of the modified lubricant 2 than that of the modified lubricant 1. The ability of wear resistance for the modified lubricant became better with the increasing content of nano-Schiff base copper complex from 0% to 2%. The study revealed the modification of epoxidized microbial oil + rape oil (1:1 volume ratio) and esterified microbial oil + rape oil (1:3 volume ratio) with Cu(II) chelate of bis(salicylaldehyde)ethylenediamine, reducing the magnitude of friction and wear because of their respective wear self-repairing ability. Such self-repairing ability furnishes the suitability of epoxidized microbial oil or esterified microbial oil to be effectively modified by nano-Schiff base copper complex and to substitute ordinary base oil as a mixture with rape oil.     

Nachhaltige Bausteine für die Kunststoff‐Herstellung

Plant oils are currently the principle resource for the production of bio‐based, high performance polymers, such as polyamides. This process is facilitated by giant strides in chemical catalysis and biotechnology, which allows conversion of vegetable oils in “drop‐in” chemical building blocks. These bio‐based polymer building blocks have equivalent chemical and physical properties as well as similar cost structures compared to conventional petrochemical synthesis feedstock. This allows integration of bio‐based resources into industrial production processes without significant adaptations in logistics or process configuration. However, only use of synergies between chemical and biotechnological unit operations will in future provide for sustainable and eco‐efficient process designs. To allow sustainable supply of bio‐oils to a growing chemical industry without a significant impact on food production demands development of alternative bio‐oil sourcing strategies. In this respect the development of processes for the production of microbial oils, which have equivalent chemical properties to their plant counterparts is imperative. One leading option is the biotechnological conversion of agricultural and food waste streams into microbial oils by combining enzymatic hydrolysis and fermentative production using oleaginous organisms, such as yeasts.     

Industrial development and applications of plant oils and their biobased oleochemicals

In the concepts for new products, performance, product safety, and product economy criteria are equally important. They are taken into account already when the raw materials base for a new industrial product development is defined. Here, renewable resources gain-again after the earlier “green trend” in the 1980s—increasing attention as an alternative raw materials source compared to fossil feedstock. The industrial use of carbohydrates, proteins, and plant oils aligns perfectly with the principles of Responsible Care and is an important part of green chemistry and sustainability in general. Since the 1950s, oleochemistry has grown to a major research and technology area in several institutions and industries. A large variety of products based on fats and oils have been developed since then for different uses, such as specialties for polymer applications, biodiesel, surfactants, emollients for home and personal-care industries, pesticides and biodegradable mineral oil replacements for lubricants. However, at present it seems that the use of renewable resources, especially plant oils, has to compete more and more with the increasing demand for bioenergy, which could cause an unbalanced supply and demand in the future or even a threat for the increasing demand for food in certain areas of the world.     

The effects of Co,Ni and Mn on the thermal processing of Zn<Subscript>2</Subscript>TiO<Subscript>4</Subscript> pigments

Summary  In this work, the thermodynamic activation and kinetic study of mineral lubricant oils was accomplished using isothermal and non-isothermal thermogravimetry based on mass loss as a function of time and temperature. The thermodynamic and kinetic behavior of the mineral lubricant oils depends on the atmosphere and heating rates used in TG analysis. The kinetic and thermodynamic results were satisfactory, presenting good correlation, with a linear correlation coefficient close to unit with a low standard deviation.     

Quantitative moisture measurements in lubricating oils by FTIR spectroscopy combined with solvent extraction approach

Quantitative measurements of moisture in mineral and synthetic polyol ester based lubricating oils using FTIR spectroscopy combined with solvent extraction approach are described. The samples are prepared by mixing dry dimethyl sulfoxide (DMSO) and lubricating oils, and after phase separation, the extracted bottom DMSO layers are analyzed with FTIR. The results from the solvent extraction show that the DMSO is an excellent aprotic solvent for water removal from lubricating oils. The spectroscopic data reveal that near IR region (5400–4800 cm^{− 1}, molecular water) gives the best results for water determination in both mineral and synthetic lubricants, followed by mid-IR region (3800–3200 cm^{− 1}, O―H stretching). However, the water content estimated from the IR region (1800–1550 cm^{− 1}, O―H bending) has the lowest accuracy due to the interference from aminic, phenolic additives and other oxidation products present in the lubricants. The accuracy of the FTIR spectroscopy combined with solvent extraction approach is exemplified by monitoring the water content in mineral oil during oxidation process at 150 °C for 30 days. The quantitative determination of the moisture in the fresh and oxidized oils by the developed approach is shown to be an alternative technique to Karl Fischer titration.     

An automated FTIR method for the routine quantitative determination of moisture in lubricants: An alternative to Karl Fischer titration

An accurate primary Fourier transform infrared (FTIR) method for the determination of moisture in mineral and ester based lubricants has been developed based on the extraction of moisture into dry acetonitrile. FTIR evaluation of acetonitrile extracts from new and used lubricants as well as common lubricant additives and contaminants which might co-extract indicated that phenolic constituents interfered significantly with moisture measurements. By measuring moisture at 3676 cm⁻¹ on the shoulder of the asymmetric OH stretching band, spectral interferences from extracted phenolic constituents were minimized. The spectra of calibration standards (0-2100 ppm), prepared by gravimetric addition of water to dry acetonitrile, were recorded in a 1000-μm CaF₂ transmission flow cell and produced linear standard curves having an S.D. of ∼±20 ppm. Lubricant sample preparation involved the vigorous shaking (20 min) of a 1:1.5 (w/v) mixture of lubricant and dry acetonitrile, centrifugation to separate the phases, acquisition of the FTIR spectrum of the upper acetonitrile layer, and subtraction of the spectrum of the dry acetonitrile used for extraction. A Continuous Oil Analyzer and Treatment (COAT^®) FTIR system was programmed to allow the automated analysis of acetonitrile extracts, and the methodology was validated by analyzing 58 new and used oils, independently analyzed by the Karl Fischer (KF) method. Linear regression of FTIR versus KF results for these oils produced a linear plot with a between-method S.D. of ±80 ppm. As implemented on the COAT^® system, this FTIR method is capable of analyzing 72 acetonitrile extracts/h and provides a high-speed alternative to the KF titrimetric procedures for the determination of water in lubricants.     

Ionic Liquids as Performance Ingredients in Space Lubricants

Low vapor pressure and several other outstanding properties make room-temperature ionic liquids attractive candidates as lubricants for machine elements in space applications. Ensuring sufficient liquid lubricant supply under space conditions is challenging, and consequently, such tribological systems may operate in boundary lubrication conditions. Under such circumstances, effective lubrication requires the formation of adsorbed or chemically reacted boundary films to prevent excessive friction and wear. In this work, we evaluated hydrocarbon-mimicking ionic liquids, designated P-SiSO, as performance ingredients in multiply alkylated cyclopentane (MAC). The tribological properties under vacuum or various atmospheres (air, nitrogen, carbon dioxide) were measured and analyzed. Thermal vacuum outgassing and electric conductivity were meas- ured to evaluate ‘MAC & P-SiSO’ compatibility to the space environment, including the secondary effects of radiation. Heritage space lubricants—MAC and perfluoroalkyl polyethers (PFPE)—were employed as references. The results corroborate the beneficial lubricating performance of incorporating P-SiSO in MAC, under vacuum as well as under various atmospheres, and demonstrates the feasibility for use as a multifunctional additive in hydrocarbon base oils, for use in space exploration applications.     

Essential Quality Attributes of Tangible Bio‐Oils from Catalytic Pyrolysis of Lignocellulosic Biomass

This review covers the characteristics of pyrolysis and catalytic pyrolysis bio‐oils by focusing on the fundamental factors that determine bio‐oil upgradability. The abundant works on the subject of bio‐oil production from lignocellulosic biomass were studied to establish the essential attributes of the bio‐oils for assessment of the oil stability and upgradability. Bio‐oils from catalytic pyrolysis processes relating to catalysts of different compositions and structures are discussed. A general relationship between the higher heating value and the oxygen content in the catalytic pyrolysis oils exists, but this relationship does not apply to the thermal pyrolysis oil. Reporting bio‐oil yield is meaningful only when the oxygen content of the oil is measured because the pyrolytic oil stability is mainly determined by the oxygen content. Isoenergy plot that associates bio‐oil yield with oxygen content is presented and discussed.     

餐厨废油制备的生物基两性表面活性剂的油水界面性能

以餐厨废油制备了生物基两性表面活性剂,应用界面张力和动态光散射方法,研究了该生物基两性表面活性剂体系的油水界面性能及在溶液中的聚集行为。 在无外加碱条件下,由餐厨废油制备的表面活性剂表现出良好的界面性能,在50~70 ℃以及pH值为7~12的条件下,均可以将油水界面张力降至超低值(<10^-3 mN/m),在不同的油藏模拟地层水中均保持较好的界面活性;分别在50、-20和4 ℃下保存,其界面活性均未受到明显影响。 在水溶液中形成的聚集体的平均流体力学半径为10~30 nm,无机盐离子的加入可使聚集体的粒径上升。 基于其优良的界面性质和可再生来源,由餐厨废油制备的生物基两性表面活性剂在三次采油方面具有重要的应用价值。     

Utilizing biotechnology in producing fats and oils with various nutritional properties

The role of dietary fat in health and wellness continues to evolve. In today's environment, trans fatty acids and obesity are issues that are impacted by dietary fat. In response to new information in these areas, changes in the amount and composition of edible fats and oils have occurred and are occurring. These compositional changes include variation in fatty acid composition and innovation in fat structure. Soybean, canola, and sunflower are examples of oilseeds with varied fatty acid composition, including mid-oleic, high-oleic, and low-linolenic traits. These trait-enhanced oils are aimed to displace partially hydrogenated vegetable oils primarily in frying applications. Examples of oils with innovation in fat structure include enzyme interesterified (EIE) fats and oils and diacylglycerol oil. EIE fats are a commercial edible fat innovation, where a lipase is used to modify the fat structure of a blend of hard fat and liquid oil. EIE fats are aimed to displace partially hydrogenated vegetable oils in baking and spread applications. Diacylglycerol and medium-chain triglyceride (MCT)-based oils are commercial edible oil innovations. Diacylglycerol and MCT-based oils are aimed for individuals looking to store less of these fats as body fat when they are used in place of traditional cooking and salad oils.