Thermal, ozone and gamma ageing of styrene butadiene rubber and poly(ethylene-co-vinyl acetate) blends

Ageing behaviour of SBR/EVA blends due to the effects of heat, ozone, and gamma radiation was studied with reference to blend ratio, three crosslinking systems (sulfur, peroxide and mixed) and a compatibiliser (SEBS-g-MA). It was found that an increase in the EVA content of the blends enhanced the ageing characteristics. Among the different crosslinking systems, a peroxide cured system exhibited the best retention of properties even after severe ageing. Tensile strength of peroxide cured SBR/EVA blends increased slightly after ageing for three days at 70 °C due to continued crosslinking, whereas tensile strength of all blends decreased on ageing at 100 °C. Compatibilisation with SEBS-g-MA improved the thermal, gamma and water ageing resistance of SBR/EVA blends.     

Structure and thermal degradation of poly(vinyl chloride) synthesized by various polymerization catalyst

Relationship between the structure and the thermal stability of poly(vinyl chloride) synthesized by various polymerization catalysts was investigated. The Cp∗Ti(OPh)/MAO catalyst, n-butyllithium (n-BuLi), the Cu(0)/TREN/CHBr₃/DMSO catalyst, benzoyl peroxide/N,N-dimethylaniline (BPO/DMA), 2,2’-azobis(2.4-dimethylvaleronitrile) (V-65) was used as the polymerization catalyst. The temperature of 5% weight loss was in the following order; Cp∗Ti(OPh)₃/MAO (280 °C) > n-BuLi (264 °C) > V-65 (249 °C) > Cu(0)/TREN/CHBr₃/DMSO (215 °C) > BPO/DMA (209 °C), and the rate of weight loss was the reverse order of T_−5% in the isothermal degradation of the polymer from 160 °C to 220 °C. The T_−5% value of the polymer obtained from the polymerization with Cp∗Ti(OPh)₃/MAO catalyst increased with an increase of the molecular weight of PVC, in contrast to that PVC obtained with the radical initiator did not depend on the molecular weight of the polymer. The T_−5% value of PVC macromonomer was 285 °C, while the temperature of non-functionalized PVC was 262 °C, respectively. It is clear that the PVC macromonomer had a good thermal stability regardless of low-molecular weight.     

Thermoplastic vulcanizates based on epoxidized natural rubber/polypropylene blends: Selection of optimal peroxide type and concentration in relation to mixing conditions

A proper balance between degree crosslinking of ENR and degradation of PP-phase, and the tendency of peroxide to form smelly by-products, in particular acetophenone are investigated on a 60/40 ENR/PP TPV. Four types of peroxides were used at two mixing temperatures: 160 and 180 ^oC. The maximum and final mixing torques are clearly related to the intrinsic decomposition temperature of the particular peroxide used, where DCP and DTBPIB turn out to be effective at 160 °C, whereas the other two type of peroxides require a higher temperature of 180 °C. The best mechanical properties are obtained at lower mixing temperature with DCP and DTBPIB, presumably due to less degradation of the PP and ENR. Unfortunately, these two types of peroxides form more smelly by-products and blooming than those of the DTBPHY and DTBPH. Dependent on the requirements of the pertinent application, a balanced selection needs to be made between the various factors involved to obtain an optimal product performance of these ENR/PP TPVs.     

A thermal analysis investigation of new insulator compositions based on EPDM and phenolic resin

New rocket insulator compositions have been studied by adding various types and amounts of fillers, such as graphite and asbestos fibres, Al₂O₃, MgZrO₂, Cr₂O₃, SiC, carbon powders and phenolic resin to the base EPDM gum and graphite, kevlar,E type glass fibres to the base phenolic resin in order to improve thermal and ablative efficiency. The degradation of the insulators has been investigated by thermogravimetry (TG) analysis to 900°C and DSC analysis to 500°C. Conversion curves of the insulators at different heating rates were performed and maximum degradation temperatures were found as 646 and 661°C for EPDM P and phenolic resin, respectively. The kinetic parameters for degradation have been evaluated and the lifetime of the rocket insulators has been estimated. Thermal analysis has been conducted on the insulators and the indepth temperature distribution was evaluated in order to find optimum insulation thickness.     

Interacting blends of Styrenated unsaturated poly (ester–amide)s with commercial unsaturated polyester resin (o-phthalic anhydride based)

Unsaturated poly (ester–amide)s resins (UPEAs) were prepared by the reaction between an epoxy resin, namely diglycidyl ether of bisphenol-A (DGEBA) and unsaturated aliphatic bisamic acids (B_1–4) using a base catalyst. These UPEAs were then diluted by styrene and blended with commercial unsaturated polyester resin (o-phthalic anhydride based) to produce a homogeneous resin. The curing of these Styrenated UPEAs–UPR blends was carried out using Benzoyl peroxide (BPO) as a catalyst and N,N′-Dimethyl aniline (DMA) as a promoter. The glass fiber reinforced composites (i.e. laminates) of these Styrenated UPEAs–UPR (o-phthalic anhydride based) blends were fabricated. The mechanical and chemical resistance properties of the glass fiber composites have also been evaluated. The unreinforced cured samples of the Styrenated UPEAs–UPR (o-phthalic anhydride based) blends were also analyzed by thermogravimetry (TGA).     

Barrier,Mechanical, Morphological and Thermal Properties of Compatibilized High Density Polyethylene and Polyamide 6 Blends

Effectiveness of the content of maleic anhydride (MAH) and polyamide 6 (PA6) on mechanical, thermal, barrier (moisture and oxygen) properties of HDPE/PA6 blends was investigated. Blends of HDPE with PA6 were prepared by in situ method. Molau test and FTIR spectroscopy results confirmed the reactive compatibilization through grafting of MAH on HDPE and PA6 chains in PA6/HDPE blends. Low concentration of benzoyl peroxide (BPO) and MAH reduced the particle size, improved phase morphology and mechanical properties of PA6/HDPE blends. Decrease in mechanical properties of PA6/HDPE blends was observed at high concentration of BPO and MAH.     

Phenanthrene degradation in subcritical water

Subcritical water (<374 °C and <221 bar) has unique characteristics such as dramatically decreased dielectric constant, surface tension, and viscosity with increasing temperature, allowing for dissolution and reaction of organics in high-temperature water to occur. Additionally, the dissociation constant of water at temperatures of 200-300 °C is three orders of magnitude greater than that of ambient water, which may also contribute to the reactivity of subcritical water with certain organic compounds. In this study, the degradation and oxidation of phenanthrene in subcritical water were investigated. Both deionized water and water with 3% hydrogen peroxide were used in the degradation and oxidation studies. The effect of temperature on degradation efficiency has been determined with a temperature range of 100-350 °C. When the temperature was increased from 150 to 350 °C, the amount of phenanthrene degraded varied from 6 to 243 μg in each milliliter of deionized water. However, these quantities were increased to 195 μg at 150 °C and 3680 μg at 350 °C in each milliliter of water with 3% hydrogen peroxide. Several degradation products including phenol, benzoic acid, and ketones were identified by using gas chromatography/mass spectrometry (GC/MS).     

Thermal characterization of nitrile butadiene rubber (NBR)/PVC blends

Summary Nitrile butadiene rubber (NBR) and NBR/PVC blends were produced using 2,2,4-trimethyl-1,2-dihydroquinoline (TMQ) or not as antioxidant. Controlled ozone degradation was performed in several samples. Thermal, compositional and morphological analysis was performed by means of differential scanning calorimetry, thermogravimetry, chemical analysis and scanning electron microscopy. Thermogravimetry analysis shows four mass loss processes related to plastizicer, complex rubber degradation and metallic oxides and other additives. In NBR (NBR/PVC blends) the onset temperature of the first degradation process varies between 227-231°C (259-262°C) and the apparent activation energy between 26 and 36 kJ mol^-1 (36-57 kJ mol^-1), the NBR/PVC samples non degraded presents the higher thermal stability.     

Cross-linking kinetics study and high temperature mechanical properties of ethylene–octene copolymer (EOC)/dicumylperoxide(DCP) system

Ethylene–octene copolymer (EOC) was cross-linked by dicumyl peroxide (DCP) at various temperatures (150–200 °C). Six concentrations of DCP in range 0.2–0.7 wt.% were investigated. Cross-linking was studied by rubber process analyzer (RPA). From RPA data analysis real part modulus s′, tan(delta) and reaction rate constant K were investigated as a function of peroxide content and temperature. The highest s′_max and the lowest tan(delta) were found for 0.7% of DCP at 150 °C. The quantitative analysis confirmed that the DCP–EOC cross-linking was occurring as first order reaction. The highest cross-linking kinetics constant K was found for 0.6% of peroxide at 200 °C. The activation energy of cross-linking E_A obtained by Arrhenius plot had maximum at 0.5–0.6% of peroxide. While at 190–200 °C temperature range there was no detectable degradation for 0.2% of peroxide, for 0.4–0.7% of peroxide there was increasing level of degradation with increasing peroxide content. Generally, at low temperatures (150–180 °C) the increasing peroxide content caused increase in cross-linking kinetics. However at higher temperatures (190–200 °C) increase in kinetics (for 0.2–0.5% of peroxide) was followed by decrease. Especially in 0.6–0.7% peroxide level range the cross-linking is in competition with degradation which lowers the overall cross-linking kinetics. Gel content of the cross-linked EOC samples was found to be increasing with increase in peroxide content, which is caused by the increased cross-link network. Cross-linked samples were subjected to creep studies at elevated temperature (150 °C) and the result was found in agreement with the gel content and RPA results. Storage modulus and tan(delta) values obtained by Dynamic Mechanical Analysis (DMA) also support the RPA results.     

Thermo-oxidative dehydrochlorination of rigid and plasticised poly(vinyl chloride)/poly(methyl methacrylate) blends

The aim of this work was to study the thermo-oxidative dehydrochlorination of rigid and plasticised poly(vinyl chloride)/poly(methyl methacrylate) blends. For that purpose, blends of variable compositions from 0 to 100 wt% were prepared in the presence (15, 30 and 50 wt%) and in the absence of diethyl-2-hexyl phthalate as plasticiser. Their miscibility was investigated by using differential scanning calorimetry (DSC) and Fourier transform infrared spectroscopy (FTIR). Their thermo-oxidative degradation at 180 ± 1 °C was studied and the amount of HCl released from PVC was measured by a continuous potentiometric method. Degraded samples were characterised, after purification, by FTIR spectroscopy and UV-visible spectroscopy. The results showed that the two polymers are miscible up to 60 wt% of poly(methyl methacrylate) (PMMA). This miscibility is due to a specific interaction of hydrogen bonding type between carbonyl groups (CO) of PMMA and hydrogen (CHCl) groups of PVC as shown by FTIR analysis. On the other hand, PMMA exerted a stabilizing effect on the thermal degradation of PVC by reducing the zip dehydrochlorination, leading to the formation of shorter polyenes.     

Degradation kinetics of functionalized novolac resins

We report the relationships between the degradation behaviors (i.e. the degradation kinetics, degradation activation energy, weight loss conversion, and char formation) and the structure features in three modified novolac resins bearing different curable functional groups and aromatic units i.e. Carbonyl phenyl azo novolac resin (CPAN), 4-(4-hydroxyphenyl azo) benzyl ester novolac resin (HPDEN) and Carbonyl phenyl 4-(4-hydroxyphenyl azo) benzyl ester novolac resin (CHABN). These modifications enhanced the thermal stability of the cured novolac resins by delaying the decomposition temperature up to 30-100 °C and produced prominent residue char yield up to 68% (CPAN), 56% (HPDEN) and 64% (CHABN), respectively. The two heavily cross-linked samples, CPAN and CHABN displayed even higher Ea than HPDEN. All modified novolacs displayed much higher decomposition activation energy (over 237 KJ/mol*K) compared with the generic phenolic (PN).     

Thermal degradation studies in poly(vinyl chloride)/poly(methyl methacrylate) blends

The miscibility, morphology, and thermal properties of poly(vinyl chloride) (PVC) blends with different concentrations of poly(methyl methacylate) (PMMA) have been studied. The interaction between the phases was studied by FTIR and by measuring the glass transition temperature (T_g) of the blends using differential scanning calorimetry. Distribution of the phases at different compositions was studied through scanning electron microscopy. The FTIR and SEM results show little interaction and gross phase separation. The thermogravimetric studies on these blends were carried out under inert atmosphere from ambient to 800 °C at different heating rates varying from 2.5 to 20 °C/min. The thermal decomposition temperatures of the first and second stage of degradation in PVC in the presence of PMMA were higher than the pure. The stabilization effect on PVC was found most significant with 10 wt% PMMA content in the PVC matrix. These results agree with the isothermal degradation studies using dehydrochlorination and UV-vis spectroscopic results carried out on these blends. Using multiple heating rate kinetics the activation energies of the degradation process in PVC and its blends have been reported.     

Allylic monomers as reactive plasticizers of polyphenylene oxide. Part III – Rheological and mechanical properties

The chemorheology of blends of diallyl ortho-phthalate (DAOP) as reactive plasticizer of polyphenylene oxide (PPO) were monitored during their cure with either dicumyl peroxide (DCP) or tert-butyl hydroperoxide (TBHP), and their mechanical properties and morphology were studied. The steady shear and dynamic rheology behaviour was consistent with chemical gelation of DAOP in blends with low concentrations of PPO but the gelation behaviour at higher PPO concentrations was more complex. Dynamic mechanical thermal analysis of the blends of PPO:DAOP cured with either DCP or TBHP indicated a two phase structure. For PPO:DAOP/DCP, the lowest transition (between 150 °C and 200 °C) was attributed to a DAOP-rich phase and its T_g was higher than that for pure DAOP/DCP due to the presence of PPO in the DAOP-rich phase. The smaller damping shoulder near 250 °C was caused by a PPO-rich phase with a T_g that was lower than pristine PPO due to the presence of unpolymerized or polymerized DAOP. In contrast, the glass transition region of the PPO:DAOP/TBHP system was very broad due to an overlap of the transitions for DAOP-rich and PPO-rich phases caused by higher levels of unpolymerized DAOP. SEM observations of the blends revealed a two phase morphology with PPO-rich particles in a poly-DAOP matrix for blends with ?30 wt% PPO, a co-continuous morphology for blends with 40 wt% PPO, and a phase inverted morphology with more than 50 wt% PPO. These SEM observations agree with studies of the swelling, disintegration or dissolution of matrix of the blends in solvent.     

Poly(ethylene oxide) blends with crosslinking polyester resin

The miscibility of polyethylene oxide (PEO) with oligoester and polyester resin, the morphology of the blends and the kinetics of PEO crystallization in the blends were studied by optical microscopy and differential scanning calorimetry. The blends were found to be miscible with uncured resin at 60°C. After isothermal crystallization of PEO from liquid oligoester or UV cured polyester about 20% of the PEO material is still dissolved in the resin and it is incorporated between lamellae or in the interspherulitic regions. It was observed that the growth rate of PEO spherulites and the degree of crystallinity of PEO in the blends decreases very fast together with a decrease of the PEO content and the progress of the resin crosslinking.     

Studies on the synthesis and curing of epoxidized novolac vinyl ester resin from renewable resource material

Cardanol-based epoxidized novolac vinyl ester resin (CNEVER) was synthesized by reacting cardanol-based epoxidized novolac (CNE) resin and methacrylic acid (MA) (CNE:MA molar ratio 1:0.9) in presence of triphenylphosphine as catalyst at 90 °C. The CNE resin was prepared by the reaction of cardanol-based novolac-type phenolic (CFN) resin and epichlorohydrin, in basic medium, at 120 °C. The CFN resin was synthesized by reacting cardanol (C) and formaldehyde (F) (C/F ratio = 1:0.7) with p-toluene sulphonic acid (PTSA) as catalyst (0.5 wt.%) at 120 °C for 7 h. The resin products were analyzed by Fourier-transform infra-red (FTIR) and nuclear magnetic resonance (NMR) spectroscopic analysis. The number-average molecular weight of the prepared CNEVER was found to be 859 gmol⁻¹ as determined by gel permeation chromatographic (GPC) analysis. The resin was cured by using the mixture of resin, benzoyl peroxide, and styrene at 120 °C. The CNEVER resin was found to be cured in 60 min at 120 °C. Differential scanning calorimetric (DSC) technique was used to investigate the curing behaviour. Single step mass loss in dynamic thermogravimetric (TG) trace of CNEVER was observed. Thermal stability of the vinyl ester sample containing 40 wt.% styrene was the highest amongst all other prepared systems.     

Influence of camphorsulfonic acid in nitroxide‐mediated styrene miniemulsion polymerization

The rate‐accelerating effects of camphorsulfonic acid (CSA) on nitroxide‐mediated styrene miniemulsion polymerization were studied. Polymerizations were initiated with benzoyl peroxide (BPO) as an initiator and mediated with either 2,2,6,6‐tetramethylpiperidinyloxy (TEMPO) or 4‐hydroxy‐2,2,6,6‐tetramethylpiperidinyloxy (OH‐TEMPO). Although CSA has been used to accelerate the rate in bulk nitroxide‐mediated polymerizations, it has not been well studied in emulsion/miniemulsion. With dispersed systems, the effectiveness of CSA is likely to be affected by partitioning between the aqueous and organic phases. In styrene miniemulsion experiments performed over a range of conditions, the effect of adding CSA varied from negligible to significantly increasing the final conversion and molecular weight, depending on the nitroxide:BPO ratio. At a ratio of nitroxide:BPO = 1.7, the effect of CSA addition is small, whereas the final conversion and molecular weight are dramatically enhanced by CSA addition when the nitroxide:BPO ratio is 3.6. CSA is most effective in enhancing the rate and molecular weight when the initial free‐nitroxide concentration is higher. The magnitude of the rate and molecular weight enhancement was similar for TEMPO and OH‐TEMPO despite their differences in water solubility. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 2828–2841, 2002     

Morphology, thermal stability and visco-elastic properties of polystyrene-poly(vinyl chloride) blends

The morphology, thermal and mechanical properties of polystyrene (PS) blends with 2.5-20 wt% of poly(vinyl chloride) (PVC) have been studied. The measurement of the glass transition temperature (T_g) from the maxima of tan δ data using dynamic mechanical thermal analysis showed that the blends were incompatible and homogenously distributed only within a limited range of PVC contents in PS. The value of the storage modulus was found to increase initially but then decreased with further addition of PVC in the matrix. Distribution of the phases in the virgin and degraded blends was also studied through scanning electron microscopy. The thermogravimetric studies on these blends were carried out under inert atmosphere from ambient to 800 °C at different heating rates varying from 2.5 to 20 °C/min. The thermal decomposition temperatures of blends were found higher than that of pure PS which indicated the stabilizing effects of PVC on PS. The effect varies with the heating rates and the composition of the blends and the phenomenon has been explained due to changing morphology of the blends with composition and the degradation time which affect the interfacial interaction between the degrading products from the polymer components. The kinetic parameters of the degradation process calculated from a method described by Ozawa have been reported for these blends.     

Diglycidyl ether of bisphenol‐A epoxy resin modified using poly(ether ether ketone) with pendent tert‐butyl groups

Bisphenol‐A‐based difunctional epoxy resin was modified with poly(ether ether ketone) with pendent tert‐butyl groups (PEEKT). PEEKT was synthesized by the nucleophilic substitution reaction of 4,4′‐difluoro benzophenone with tert‐butyl hydroquinone in N‐methyl‐2‐pyrrolidone. Blends with various amounts of PEEKT were prepared by melt‐mixing. All the blends were homogeneous in the uncured state. The glass transition temperature of the binary epoxy/PEEKT blends was predicted using several equations. Reaction‐induced phase separation was found to occur upon curing with a diamine 4,4′‐diaminodiphenyl sulfone. The phase morphology of the blends was studied using scanning electron microscopy. From the micrographs, it was found that PEEKT‐rich phase was dispersed in a continuous epoxy matrix. The domain size increased with the amount of PEEKT in the blends. The increase in domain size was due to the coalescence of the domains after phase separation. Dynamic mechanical analysis of the blends gave two peaks corresponding to epoxy‐rich phase and thermoplastic‐rich phase. The tensile strength and modulus of the blends remained close to that of the unmodified resin, while the flexural properties decreased with the addition of PEEKT to epoxy resin. The fracture toughness of the epoxy resin increased with the addition of PEEKT. Investigation of the fracture surfaces revealed evidences for local plastic deformation of the matrix, crack pinning, crack path deflection, and ductile tearing of PEEKT‐rich phase. Thermogravimetric analysis revealed that the initial decomposition temperature of the blends were close to that of the unmodified resin. Finally, the properties of the blends were compared with other modified PEEK/epoxy blends. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 2481–2496, 2007     

Thermal and weathering degradation of poly(propylene carbonate)

High molecular-weight poly(propylene carbonate) (PPC) can remain intact upon storage in ambient air or in water for 8 months once the catalyst is completely removed. Catalyst-free pure PPC is also thermally stable below 180 °C. At 200 °C, degradation occurs, mainly due to attack of the chain-ended hydroxyl group onto a carbonate linkage, through which the molecular weight distribution is broadened by simultaneous formation of low and high molecular weight fractions. Incomplete removal of hydrogen peroxide generated during the catalyst preparation results in a prepared polymer that contains a substantial amount of polymer chains grown biaxially from hydrogen peroxide, which gives rise to more severe thermal degradation. Experiments conducted in a weathering chamber at high temperature (63 °C) and high humidity (50%) revealed another degradation process involving chain scission through an attack of water molecules onto the carbonate linkage, which progressively and temporally lowers molecular weight.     

Microhardness of compatibilized blends of polypropylene with a semiflexible liquid-crystalline polymer

 The Vickers microhardness of blends of isotactic polypropylene and a semiflexible liquid-crystalline polymer (iPP/LCP 90/10 and 80/20 w/w), compatibilized with 2.5, 5 or 10 wt% PP-g-LCP copolymers with different composition has been studied. It has been shown that the microhardness values of uncompatibilized blends are close to the additive ones, while for compatibilized blends a strong positive deviation from additivity has been established. This result is interpreted by the increase in the degree of crystallinity of PP, by the decrease in the surface free energy of PP crystals and by the decrease in the surface free energy of the LC domains when the PP-g-LCP compatibilizer is present. The effect of the composition and concentration of the compatibilizer on the experimental hardness values has also been studied. The values of the microhardness/modulus of elasticity of some of the materials have been obtained. It is demonstrated that according to these values the compatibilized blends take a position closer to the elastic material in the elastic–plastic spectrum than the uncompatibilized blends. The results are interpreted by the compatibilizing efficiency of PP-g-LCP copolymers towards iPP/LCP blends. Received: 18 June 2001 Accepted: 4 October 2001