The production and properties of poly(vinylidene fluoride) rods oriented by drawing through a conical die

Highly oriented poly(vinylidene fluoride) rods have been produced by drawing isotropic polymer through a conical die. A range of oriented products was obtained, depending on the drawing temperature and the deformation ratio achieved. At low draw temperatures the draw ratio and final modulus are comparatively low, but a high Form I crystal content is obtained. At high draw temperatures the Form I content varies greatly with draw ratio, reaching high values at large draw ratios, where the highest-modulus samples were obtained.     

Heating of polymers during neck propagation

The heating of polyethylene terephthalate, polyamide-66, and polyamide-6 during tensile drawing at room temperature was studied theoretically and experimentally. At a low draw rate, the necking temperature was close to the temperature of the surrounding air. An increase in the rate results in the transition to the adiabatic conditions of drawing. A necking temperature of 140°C was experimentally recorded in polyethylene terephthalate at a draw rate of 1000 mm/min and during the approach to the adiabatic conditions of drawing. A formula describing the dependence of the necking temperature on the draw rate was derived. The resulting value agreed fairly well with the theoretical estimation of the temperature. The drawing (strain) ratio in the neck and the draw stress are the crucial parameters determining the temperature. The rate of the transition to the adiabatic conditions of drawing was determined. The temperatures of adiabatic heating for various polymers were calculated. The increases in the temperatures of polycarbonate and low- and high-density polyethylene are relatively low. The increases in temperature can be regarded as moderate for polypropylene and polyvinyl chloride, while they attain the highest values in polyamide-6 and polyethylene terephthalate owing to the high draw ratios in the neck and the high draw-stress values.     

Determination of initial and long-term microstructure changes in ultrahigh molecular weight polyethylene induced by drawing neat and pyrenyl modified films

Deformation processes in gel-crystallized ultrahigh molecular weight polyethylene (UHMWPE) films with draw ratios (DR) as high as 96 have been investigated by X-ray diffraction (XRD), differential scanning calorimetry (DSC), and positron annihilation lifetime spectroscopy (PALS). In addition, low concentrations of pyrene molecules have been introduced at the time of film preparation from the gels or afterward by sorption after film preparation, and the polarization of their electronic absorption and fluorescence spectra at different draw ratios has been measured over a large temperature range extending to below the glass transition. The pyrene-doped films have been irradiated to introduce covalently attached 1-pyrenyl groups, and these films at two draw ratios have been employed to investigate over large temperature ranges (1) the steady-state fluorescence intensity and (2) the rates of diffusion of N,N-dimethylaniline (DMA). These data have been correlated with the XRD, DSC, and PALS information obtained on the unmodified films. On the basis of analyses of this body of information, a novel deformation model that explains the decreased crystallinity and increased mean free volumes in gel-crystallized UHMWPE at low draw ratios is proposed. It involves "stretch" and "flip" motions of microfibrils present in the undrawn films. The high crystallinity content and stiffer chains due to drawing UHMWPE films result in weak alpha- and beta-relaxation processes, slower diffusion of DMA than in undrawn films, and orientation factors for doped pyrene molecules that are constant over a large temperature range. The overall picture that emerges allows several aspects of the morphology of UHMWPE, a polymer of fundamental importance in materials research, to be understood.     

Ultrahigh modulus polyethylene. II. Effect of drawing temperature on void formation and modulus

The maximum degree of molecular orientation and deformation obtained by ultradrawing of high-density polyethylene in air is limited by formation of internal voids (both longitudinal separation of fibrils and perpendicular cracking), and thus values of Young's moduli which are achievable by ultradrawing techniques are also limited to values much below the theoretical limit for fully extended chains. Temperature has a significant effect on the critical draw ratios at which intensive void formation begins, and also on the draw ratio at which failure occurs during the ultradrawing. The temperature effect is observed only for high-density polyethylene having a wide molecular-weight distribution, and which can be drawn at higher temperatures (30–40°C below its melting point), e.g., Dow Chemical polyethylene LP51.1. As a result of ultradrawing at higher temperatures, transparent, ultrahigh modulus samples having draw ratios of order of 40 have been obtained. The higher drawing temperatures significantly reduce fibril separation, and perpendicular cracking is shifted toward higher draw ratios. Hence, with LP51.1 the highest Young's moduli (65–70 GPa) have been exhibited by the samples which were ultradrawn at 100–105°C.     

Melting behavior of drawn polypropylene

The melting behavior of drawn, compression-molded isotactic polypropylene has been ex-amined in terms of the infuence of drawing conditions on the observed properties. Two endothermic peaks were observed on differential scanning calorimetry (DSC) for samples when high draw ratios and high heating rates were used during DSC tests. The peak at lower temperature is influenced by draw ratio, temperature, and rate, and exhibits a strong superheating effect. The species associated with this peak can partially recrystallize into another species associated with the peak at higher temprature during DSC measurements. The position of the peak at higher temperature depends only on draw ratio. It is proposed that the doubel-melting peaks at lower and higher temperature result from extremely thin quasi-amorphous or crystalline layers between microfibrils and the lamellar crystals within microfibrils, repectively. © 1993 John Wiley & Sons, Inc.     

Plastic deformation of polyethylene II. Change of mechanical properties during drawing

The crystallinity, elastic modulus, and tensile strength of samples of various draw ratios together with the true stress—strain curves of high-density polyethylene were determined to establish correlations with morphological changes occurring during deformation. Changes of crystallinity at draw ratios below 5, i.e., constancy during drawing of quenched film and a decrease during drawing of annealed film, are explained by the formation of microfibrils with crystallinity independent of the thermal history of the film. The microfibrils slide past each other at higher draw ratios, generating an increasing number of interfibrillar tie molecules, which is reflected in the increasing number of interfibrillar tie molecules, which is reflected in the increase of crystallinity, elastic modulus, and tensile strength. From the true stress—strain curves, the differential work density for the deformation of the volume element was calculated as a function of the draw ratio. It contains two components which reflect two different mechanisms of deformation. The first component, decreasing with increasing draw ratio, can be associated with the destruction of the original microspherulitic structure; the second one, increasing with increasing draw ratio, can be associated with the deformation of the new fiber structure, i.e., with the sliding motion of the microfibrils formed during the first deformation step.     

Crystallite size in highly drawn polyethylene

The size and distortion of crystallites in samples of linear polyethylene were determined before and after plastic deformation. A slowly cooled sample, a quenched sample, and highly drawn films (draw ratio 16) were investigated by different methods. Wide-angle x-ray patterns were analyzed to study the average size of the crystalline mosaic blocks and their distortion. In addition, the longitudinal crystal thickness (in the chain direction) was evaluated by two other approaches, determination of the long period, and the melting temperature of irradiated samples. The results show clearly that the size of the crystalline mosaic blocks changes substantially with drawing of polyethylene. Not only is the lateral crystal thickness affected, but the longitudinal crystal dimensions also change during the drawing process. By the three independent methods we find that the longitudinal crystal thickness after drawing is independent of the value for the undrawn samples, as was reported earlier by Peterlin. The change in crystallite size after drawing is accompanied by a large decrease in crystal volume to about 10% of the value for the undrawn sample. The degree of distortion in the crystals seems not to be affected by the deformation process. These experimental data can be considered evidence for high chain mobility and for the possibility of rearrangement of chain molecules during the process of plastic deformation.     

Relaxation processes and structure of ultradrawn polyethylene

Solid-state extruded polyethylene fibers have been prepared, with a wide range of draw ratios and constant processing temperature. The draw ratios vary from 4 up to 30, and the processing temperature was always 398 K. The extruded material behaves anisotropically, owing to the high degree of chain orientation in the drawing direction. The modulus and linear expansion coefficients in the fiber axis direction have been measured, over a wide temperature range, from 140 K up to 320 K. These two properties are closely related to the degree of structural continuity of the fibers. A fibrous structure model is proposed to explain the temperature effects and the values obtained for the modulus and expansion coefficients, in terms of crystallinity and volumetric fraction of extended-chains structure. At least three relaxation processes can be identified which cause the structural continuity of the fibers to change with temperature.     

Influence of extrusion ratio on the tensile properties of ultradrawn polyethylene

The tensile properties have been evaluated for high-density solid-state polyethylene extruded to different extrusion (draw) ratios. The results are compared with measured and theoretical values on this and other polymers. An extrusion (draw) ratio and a deformation gradient are defined and discussed. The content of extended tie molecules in extruded high-density polyethylene was calculated from a model and modulus data.     

A real-time drawing study on solution-crystallized UHMW-polyethylene — comparison with conventional x-ray results

Solution-crystallized ultra-high molecular weight polyethylene (UHMW-PE) can be drawn in the solid state to very high draw ratios, leading to materials with excellent mechanical properties. Very recently, the drawing process has been studied via different x-ray techniques, on the basis of which a deformation mechanism was proposed which could satisfactorily explain all observations. However, like most deformation studies performed in the past, the measuring conditions were quite different from the actual drawing conditions. Cooling drawn samples to room temperature as well as relieving the stretching force may give rise to the introduction of artefacts, leading to misinterpretation of the results. In order to exclude this possibility an x-ray study was performed on solution-crystallized UHMW-PE in real time, i.e.,during the deformation process, using the benefits of synchrotron facilities. Comparison of these results with x-ray results obtained via the conventional method shows that the latter method can be used without any problems for a qualitative study on the solid state drawing of ultradrawable UHMW-PE. One of the major advantages of the real-time method is the possibility to study the initial elastic deformation region.Presented in part at the Rolduc Polymer Meeting-2, April 1987, Kerkrade, The Netherlands.     

Studies of the amorphous region of polymers. I. Relationship between the change of structure and glass-transition temperature in drawn poly(ethylene terephthalate)

The effect of drawing on the glass-transition temperature of amorphous poly(ethylene terephthalate) has been studied. The T_g decreases to a minimum at a draw ratio of 1.5, then increases to a maximum at a draw ratio of about 2.0, and again decreases with increasing draw ratio. The relationship between the change of structure and T_g is discussed in terms of the configurational entropy and the rate of molecular motion in local-mode relaxation. On the basis of configurational entropy, the decrease of T_g at the beginning of drawing depends on the increase of configurational entropy, while at draw ratios above 2.0 it depends on the increase of entropy associated with intermolecular interaction. From the point of view of molecular motion, it is concluded that the change of T_g is determined by local oscillations in the amorphous region.     

Changes of the Molecular Mobility of Poly(<Emphasis Type="Italic">ε</Emphasis>-caprolactone) upon Drawing,Studied by Dielectric Relaxation Spectroscopy

Dielectric relaxation spectroscopy (DRS) of poly(ε-caprolactone) with different draw ratios showed that the mobility of polymer chains in the amorphous part decreases as the draw ratio increases.The activation energy of the α process,which corresponds to the dynamic glass transition,increases upon drawing.The enlarged gap between the activation energies of the αprocess and the β process results in a change of continuity at the crossover between the high temperature a process and the α and β processes.At low drawing ratios the a process connects with the βprocess,while at the highest drawing ratio in our measurements,the a process is continuous with the a process.This is consistent with X-ray diffraction results that indicate that upon drawing the polymer chains in the amorphous part align and densify upon drawing.As the draw ratio increases,the α relaxation broadens and decreases its intensity,indicating an increasing heterogeneity.We observed slope changes in the α traces,when the temperature decreases below that at which τα ≈ 1 s.This may indicate the glass transition from the ‘rubbery’ state to the non-equilibrium glassy state.     

The drawing behavior of polyethylene copolymers

The tensile drawing behavior of a range of selected polyethylene copolymers has been studied. Sheets were prepared by quenching molten polymer into cold water. Two-centimeter-gauge-length samples were then drawn in air at 75 or 115°C in an Instron tensile testing machine at a crosshead speed of 10 cm/min. It was found that even at the very low concentration of one side branch per 1000 carbon atoms there was a very marked effect on the strain hardening behavior and the maximum draw ratio that could be achieved. The reduction in draw ratio increased with increasing branch concentration, and long branches were more effective than short branches in limiting the draw ratios achieved. The similarity between these effects and the effects of increasing M?_w or radiation crosslinking is noteworthy. This suggests that even a very small concentration of branches can significantly reduces the moleculer motions required for the process of plastic deformation. The Young's modulus/draw ratio relationship follows a pattern virtually identical to that observed in the case of homopolymers.     

Effect of drawing on the α relaxation of poly(vinyl alcohol)

The α relaxation of isotropic and drawn poly(vinyl alcohol) dried gel films was studied using dynamic mechanical analysis. The temperature of the relaxation T_α increased from 160°C in the isotropic gel to 220°C in a fiber drawn 19 ×. The relaxation, which is associated with the crystalline regions of the material, also decreased continuously in magnitude as drawing proceeded, although crystallinity increased. At draw ratios over 12 ×, the relaxation became difficult to resolve, and no relaxation was observed in fibers drawn over 19 ×. The melting points of the fibers increased with draw ratio, but not enough to account for the large change in T_α. Crystal thickness in the fiber direction also increased with draw ratio. An analogy is drawn to the case of polyethylene where crystal thickness has been found to control T_α. The absence of a resolvable α relaxation is one reason why it is difficult to draw poly(vinyl alcohol) gels to extremely high ratios.     

Plastic deformation of polyethylene. I. Change of morphology during drawing of polyethylene of high density

The transformation of microspherulitic quenched and annealed polyethylene film into highly oriented drawn material with the characteristic fiber structure was investigated by small-angle and wide-angle x-ray measurements and by a study of the thermograms after the fuming nitric acid treatment. With the details of deformation depending slightly on the crystallinity, one observes generally a preferential tilt of the platelets against draw direction at draw ratios below 2. At least in annealed material, an increasing tilt of the molecule within the lamella is also observed, which leads at higher draw ratios to slipping of blocks in the crystallites. With further drawing a new fiber structure appears, which is practically independent of the thermal history of the original film. This fact is established by investigation of the crystal thickness by three different methods; investigations of small-angle scattering, study of the width of the (002) reflection, and investigation of the debris after treatment with fuming nitric acid.     

Plastic deformation of polypropylene VII. Long period as function of temperature and rate of drawing

Polypropylene fibers prepared by quenching in ice-water were drawn at 25, 80, 120, and 140°C to a draw ratio between 6 and 8 at draw rates 0.05, 0.5, 5, and 50 cm/min. The long period increases almost linearly with the draw rate for drawing at 25°C and decreases for drawing at higher temperatures. The effect in the latter cases is an annealing effect. As a consequence of the shorter exposure of the drawn fibers to the high temperature at higher draw rate, the long-period growth proceeds for a shorter time and hence results in a smaller increase of long period. At 25°C, however, the long-period growth is negligible. The increase of long period with draw rate is the consequence of higher adiabatic heating as calculated from the energy input during the plastic deformation which transforms the spherulitic into the fibrous structure. One concludes that the long period established during this transformation depends on the maximum temperature reached in the micronecking zone and not on the macroscopically observed temperature of the sample in the neck.     

Influence of initial polymer concentration in solution and weight-average molecular weight on the drawing behavior of polyethylenes

The influence of initial polymer concentration in solution (c), weight-average molecular weight (M_ω), and drawing temperature on the solid-state drawing behavior of linear polyethylenes was investigated. Optimum conditions, with respect to maximum attainable draw ratio, are observed in isothermal drawing experiments. Moreover, it is shown that high maximum attainable draw ratios can also be obtained upon multistage drawing of UHMW-PE (ultrahigh-molecular-weight polyethylene, M_ω > 10⁶ g/mol) gel films cast from concentrated solutions. The high maximum attainable draw ratio in combination with the high molecular weight (M_ω > 10⁶ g/mol) and polymer concentration (c = 10% w/v) is of particular interest because it results in tapes or fibers with a high Young's modulus (100 GPa) and tensile strength (2.5–3.5 GPa). It is also shown that the maximum attainable draw ratio of polyethylenes scales with the Bueche parameter (c · M_ω) to the ?0.5 power. This experimental observation indicates that intermolecular interactions not only dominate the rheological properties of polyethylene melts and concentrated solutions, but also strongly influence the solid-state drawing behavior of linear polyethylenes.     

The deformation behaviour of polyethylene shish-kebabs produced by stirring-induced crystallization

Polyethylene mats of shish-kebab fibrils were prepared from solution by stirring-induced crystallization, and subjected to deformation. A morphological study by scanning electron microscopy showed that the elementary shish-kebabs are elongated during drawing. For low draw ratios, the average distance between the lamellae on the fibrils increases proportionally to the draw ratio. The invariance of the fibril diameter upon drawing indicates a transformation of lamellar into fibrillar material. The molecular topology which underlies this deformation mode is discussed and related to the crystallization process.     

Ultrahigh draw ratios in polyethylene: Molecular weight effects

Removal of the ultrahigh molecular weight fraction in high-density polyethylene by hydrodynamic crystallization and analysis of the subsequent drawing behavior leads to the conclusion that the small portion of extremely long chains present in polymers with a log-normal molecular weight distribution is not necessary for the achievement of high draw ratios, that is, in excess of 30×. Furthermore, a certain minimum weight, and therefore chain length, is required for the attainment of high draw ratios. For example, paraffins with a molecular weight of 23,000 draw only up to about 5×. A logical extension of these concepts to other polymer systems is presented.     

Effect of molecular weight distribution on the structure and mechanical properties of ultradrawn,ultrahigh-molecular-weight polyethylene cast from solution. II. Drawability and mechanical properties

The effect of molecular weight distribution (MWD) on the ultradrawability and mechanical properties of solution-cast films of ultrahigh-molecular-weight polyethylene (UHMW-PE) has been investigated using tensile and dynamic mechanical measurements. The MWD has a marked effect on ultradrawability and thus on the ultimate mechanical properties such as the tensile modulus. It is proposed that UHMW-PE with a narrow MWD(N-PE) attains the ultimate structure at a lower draw ratio than UHMW-PE with a broad MWD(B-PE) because of the existence in the latter of less fully extended intercrystalline tie chains. It is found that, at the same drawing temperature (100°C), N-PE shows a higher modulus than B-PE at draw ratios up to 150 x, which is assumed to be the ultimate value for N-PE.