Poly(lactic acid)/coplasticized thermoplastic starch blend: Effect of plasticizer migration on rheological and mechanical properties

Polylactic acid (PLA) and thermoplastic starch (TPS) are known as bio‐based and biodegradable thermoplastic polymers that can be used in different applications owing to their inherent physical and mechanical properties. In order to reduce the higher costs of PLA and tuning its physical and mechanical properties suitable for short life packaging applications, blending of PLA with the TPS, more economical biodegradable polymer, has been considered in academic and industrial researches. However, melt blending of PLA with TPS without compatibilization process caused some drawbacks such as coarsening morphology and declining mechanical properties and ductility because of thermodynamic immiscibility, which may restrict its usage in packaging applications. Subsequently, our approach in this research is compatibilization of PLA/TPS blends by utilization of primary well tuning of TPS formulation with a combination of sorbitol and glycerol plasticizers. In this work, the wide composition range of melt mixed PLA/TPS blends was prepared using a laboratory twin screw extruder. The effects of microstructure on the rheological and mechanical properties of PLA/TPS blends were studied using different methods such as scanning electron microscopy (SEM) images, contact angle, oscillatory shear rheological measurements, and tensile and impact strength mechanical tests. The rheological and mechanical properties were interpreted according to the morphological features and considering the possibility of plasticizer migration from TPS to PLA phase during melt blending. Reduction in complex viscosity and storage modulus of PLA matrix samples indicates the improved melt processability of blends. Finally, in comparison with mechanical results reported in literature, our simple approach yielded the blends with elastic modulus and ductility comparable with those of chemically compatibilized PLA/TPS blends.     

接枝聚乳酸/塑化淀粉共混物的制备与性能研究

为提高聚乳酸(PLA)/淀粉共混物界面作用和降低成本,引入甲基丙烯酸缩水甘油酯(GMA)接枝聚乳酸和塑化淀粉(TPS),通过挤出和注射成型制备接枝聚乳酸/塑化淀粉共混物(PLA-g-GMA/TPS)。红外光谱分析证实,GMA成功接枝到PLA分子链上。对共混物的力学性能、热机械性能、微观形貌、热性能及亲水性等进行了系统研究,结果表明,选择GMA用量为6%(接枝率为1.51%)和TPS用量为10%时的拉伸强度、断裂伸长率及弹性模量最佳,分别为42.6MPa、8.9%及260MPa。FE-SEM观察结果表明,低含量TPS中颗粒被基体包覆或嵌入,界面平整,界面结合力强。DMA和DSC结果显示,不同质量配比的PLA-g-6%GMA/TPS共混物的Tg、储存模量、结晶度、结晶温度及熔融温度仅在小范围内发生变化。吸水率和接触角结果表明,低含量TPS的共混物吸水率和接触角变化幅度均小于高含量TPS体系。     

Characterization of the effect of REC on the compatibility of PHBH and PLA

This study reports the compatibility of the biobased polymers poly(3-hydroxybutyrate-co-3- -hydroxyhexanoate) (PHBH) and poly(lactic acid) (PLA), as well as the effect of the addition of a reactive epoxy compatibilizer (REC) to the PHBH/PLA blend. The chemical structure, thermal performance, surface morphology and mechanical properties of the blends were measured using fourier transform infrared spectroscopy, differential scanning calorimetry, dynamic thermo-mechanical analysis, thermogravimetric analysis, scanning electron microscopy, and impact and tensile testing.PHBH and PLA were partially compatible, and a PHBH/PLA mass ratio of 80:20 was selected for evaluation with an REC. The REC decreased the difference between the glass-transition temperatures of PHBH and PLA, decreased the particle size of the dispersed phase of the PHBH/PLA blend and produced uniform particle distribution. Moreover, the REC improved the elongation at break and impact strength of the PHBH/PLA blend. These results show that the addition of an REC improves the compatibility of PHBH and PLA.     

Blends of Poly（lactic acid） with Thermoplastic Acetylated Starch

Blends of poly(lactic acid)(PLA) and thermoplastic acetylated starch(ATPS) were prepared by means of the melt mixing method. The results show that PLA and ATPS were partially miscible, which was confirmed with the measurement of Tg by dynamic mechanical analysis(DMA) and differrential scanning calorimetry(DSC). The mechanical and thermal properties of the blends were improved. With increasing the ATPS content, the elongation at break and impact strength were increased. The elongation at break increased from...     

Poly(lactic acid)/poly(butylene succinate)/calcium sulfate whiskers biodegradable blends prepared by vane extruder: Analysis of mechanical properties,morphology, and crystallization behavior

Ternary blends of PLA/PBS/CSW with different weight fractions were prepared using a vane extruder. The mechanical properties, morphology, crystallization behavior and thermal stability of the blends were investigated. For the PLA/CSW blend, the tensile strength decreased, the flexural strength and modulus increased compared with pure PLA. For PBS, the addition of CSW had little influence on the mechanical properties. For the ternary blends PLA/PBS/CSW, the tensile strength, flexural strength and modulus decreased compared with pure PLA, while the elongation at break and the impact strength increased significantly. The brittle-ductile transition of the blends took place when the PBS weight fraction reaching 30 wt%. As a soft component in the blends, PBS was beneficial to improve the tensile ductility and the toughness of PLA. SEM measurements reveal that PLA/PBS/CSW blends were immiscible. When the weight fraction of PBS was 50 wt%, significant phase separation was observed, and CSW had preferential location in the PBS phase of the blend. DSC measurement and POM observation reveal that CSW had a heterogeneous nucleation effect on PLA and PBS matrix. The addition of PBS improved the crystallization of PLA and the thermal resistance of the PLA/PBS/CSW blends significantly.     

Effect of PHB on the properties of biodegradable PLA blends

Blends of biodegradable polymers polylactic acid/thermoplastic starch/polyhydroxybutyrate (PLA/TPS/PHB) were prepared using a twin-screw extruder. The TPS content was constant (50 %) and the PHB content in the blends was gradually changed from 0 mass % to 20 mass %. TPS was prepared by melting, where a mixture of native starch, water and glycerol was fed into the twinscrew extruder. Average temperature of extrusion was 180°C and the concentration of glycerol was 40 mass %. Influence of the PHB concentration in the blend and that of the processing technology on the mechanical and rheological properties of the PLA/PHB composition containing TPS were studied. Mechanical properties were measured 24 h after the film and monofilament preparation and also after the specific storage time to study the effect of storage on the properties. The results indicate that differences in morphology strongly influence the mechanical properties of the studied materials with identical material composition.     

Preparation and properties of poly(lactic acid)/cellulolytic enzyme lignin/PGMA ternary blends

Poly(lactic acid)-based ternary blends consisting of poly(lactic acid)(PLA),cellulolytic enzyme lignin(CEL),and polyolefine grafting maleic anhydride(PGMA) were prepared by extrusion blending and the mechanical properties and the morphology of the ternary blends were investigated.It was found that the mechanical properties varied with various loading of the components in the blends.Compared to neat PLA,the tensile strength and the Young’s modulus of the ternary blends were decreased,but the elongation at break and the impact strength were effectively improved.Scanning electron microscope observations revealed that the CEL plays a bridging role between PLA and PGMA,enhancing the miscibility between them and resulting in the improvement of ductility and toughness of the ternary blends.Considering the cost and performance,we obtained the optimal blend PLA/CEL/ PGMA(80/20/20,w/w/w),of which the impact strength and the elongation at break were doubled as that of neat PLA,and the tensile strength remained moderate.     

Mechanical,thermal and rheological properties and morphology of poly (lactic acid)/poly (propylene carbonate) blends prepared by vane extruder

In this study, the poly (lactic acid) (PLA) and poly (propylene carbonate) (PPC) blends with different compositions were prepared by a novel vane extruder based on elongation rheology. The mechanical properties, morphologies, crystallization behavior, thermal stability, and rheological properties of the blends were investigated. Mechanical test showed that PLA could be toughened by PPC to some extent, and the impact strength of the PLA was maximized when PPC content was about 30%. Differential scanning calorimetry analysis revealed that PPC had little effect on the melting process, the crystallization behavior of PLA component in the blend was improved, and the cold crystallizability of PLA decreased with the increase of PPC content when the PPC content was less than 50%. Thermogravimetry analysis showed that the thermal stability of the blends was improved by compounding with PLA. Scanning electron microscope showed that the dispersion of PLA droplets in PPC matrix was better than that of PPC droplets in PLA matrix. Rheological test showed that the melt viscosity of the pure PLA and the blend with 10% PPC was insensitive to shear rate, and the blends melt appeared shear thinning phenomenon with the increase of PPC content. It also showed that the blends microstructure changed with the addition of PPC and the blends with PPC content in a certain range had similar stress relaxation mechanism. Copyright © 2016 John Wiley & Sons, Ltd.     

Morphological characteristics and properties of TPS/PLA/cassava pulp biocomposites

The effect of cassava pulp (CP) on morphological, tensile, and thermal properties of a thermoplastic cassava starch (TPS)/poly (lactic acid) (PLA) blend was investigated. TPS/PLA/CP biocomposites were manufactured by melt extrusion and then converted into specimens using an injection molding. The weight fraction of PLA to TPS/CP was fixed at 40:60, whereas the final CP concentration in the composites was varied in the range of 4.4–22.1 wt%. CP could act as a reinforcement for TPS/PLA blend to enhance its tensile strength up to 354% and Young's modulus up to 722% when 22.1 wt% of CP was loaded and a nucleating agent for PLA as confirmed from the reduced T_cc. In addition, TPS/PLA/CP composites showed a discrete phase structure (i.e., droplets in matrix) when CP with lower concentration (i.e., 4.4 wt%, 8.8 wt%, and 13.3 wt%) was incorporated and a bicontinuous phase structure (i.e., co-continuous) when higher concentration of CP (i.e., 17.7 wt% and 22.1 wt%) was employed. The results suggest that TPS/PLA/CP biocomposites have potential to be used in the manufacturing of injection-molded articles, particularly when biodegradability and renewability of the material are required.     

Effect of ethylene-co-vinyl acetate-glycidylmethacrylate and cellulose microfibers on the thermal,rheological and biodegradation properties of poly(lactic acid) based systems

The properties and biodegradation behavior of blends of poly(lactic acid) (PLA) and ethylene-vinyl acetate-glycidylmethacrylate copolymer (EVA-GMA), and their composites with cellulose microfibers (CF) were investigated. The blends and composites were obtained by melt mixing and the morphology, phase behavior, thermal and rheological properties of PLA/EVA-GMA blends and PLA/EVA-GMA/CF composite films were investigated as a function of the composition. The disintegrability in composting conditions was examined by means of morphological, thermal and chemical analyses to gain insights into the post-use degradation processes. The results indicated a good compatibility of the two polymers in the blends with copolymer content up to 30 wt.%, while at higher EVA-GMA content a phase separation was observed. In the composites, the presence of EVA-GMA contributes to improve the interfacial adhesion between cellulose fibers and PLA, due to interactions of the epoxy groups of GMA with hydroxyls of CF. The addition of cellulose microfibers in PLA/EVA-GMA system modifies the rheological behavior, since complex viscosity increased in presence of fibers and decreased with an increase in frequency. Disintegration tests showed that the addition of EVA-GMA influence the PLA disintegration process, and after 21 days in composting conditions, blends and composites showed faster degradation rate in comparison with neat PLA due to the different morphologies induced by the presence of EVA-GMA and CF phases able to allow a faster water diffusion and an efficient PLA degradation process.     

Properties of immiscible and ethylene-butyl acrylate-glycidyl methacrylate terpolymer compatibilized poly (lactic acid) and polypropylene blends

Poly(lactic acid) (PLA) and polypropylene (PP) blends of various proportions were prepared by melt-compounding. The miscibility, phase morphology, thermal behavior, and mechanical and rheological properties of the blends were investigated. The blends were immiscible systems with two typical morphologies, spherical droplet and co-continuous, and could be obtained at various compositions. Complex viscosity, storage modulus and loss modulus depend on the PP content. Thermal degradation of all blends led to two weight losses, for PLA and PP. The incorporation of PP improved the thermal stability of the blend. The effect of compatibilizer (ethylene-butyl acrylate-glycidyl methacrylate terpolymer, EBA-GMA) on the morphology and mechanical properties of 70/30 w/w PLA/PP blends was investigated. The tensile strength of these blends reached a maximum for 2.5 wt% EBA-GMA, and impact strength increased with increasing EBA-GMA content, suggesting that EBA-GMA is an effective compatibilizer for PLA/PP blends.     

改性淀粉/聚乳酸共混体系增容方法的研究

研究了聚乳酸和改性淀粉共混挤出前的固相酯化反应对共混体系的增容作用。比较挤出样条经二氯甲烷抽提后剩余物的固体13C-NMR光谱谱图,发现未经酯化反应时剩余物为淀粉,经酯化反应后剩余物的固体13C-NMR光谱谱图在20ppm和170ppm处出现聚乳酸特征的碳吸收峰,说明剩余物中含有聚乳酸和淀粉的接枝物。由共混物中聚乳酸的端羧基含量的测定结果也能说明酯化反应后共混物剩余物中含有聚乳酸和淀粉的接枝物。考察了生成的接枝物对共混体系相容性的影响,扫描电镜分析结果表明,经过预处理酯化反应后共混物相容性得到了提高。挤出样条取向拉伸后进行力学性能测试,发现酯化反应明显提高了力学性能。该方法可以通过设计共混挤出过程实现改变共混物相容性的目的,具有广阔的前景和很强的应用价值。     

Future trends of plastic bottle recycling: Compatibilization of PET and PLA

We improved the recyclability of mixed poly(ethylene-terephthalate) (PET) and poly(lactic acid) (PLA) bottle waste. We made uncompatibilized and compatibilized PET/PLA blends of different weight ratios with a twin-screw extruder. Then, we analysed the mechanical properties, the miscibility and the thermal stability of the blends with and without compatibilizers. From the change in intrinsic viscosities (IV), we concluded that different reactions occur between the polymer chains due to the compatibilizers. We observed that when ethylene-butyl acrylate-glycidyl methacrylate (E-BA-GMA) as compatibilizer was added, the blends became tougher; elongation at break and Charpy impact strength increased, but Young's modulus of the blends decreased. In addition, the compatibilizers improved the thermal stability of the blends and this may have been caused by a number of mechanisms.     

Properties and characteristics of polylactide blends: Synergistic combination of poly(butylene succinate) and flame retardant

A study on the influence of flame‐retardant types, poly(butylene succinate) (PBS) contents, and combination of flame retardant and PBS on the mechanical, thermal, morphological, and flame retardancy properties of polylactide (PLA) and PLA/PBS blends was investigated. Blending of PLA, PBS, and flame retardant was prepared by a twin screw extruder. Tricresyl phosphate (TCP) and montmorillonite (MMT) were used as a flame retardant, whereas PBS acted as a flexible material for enhancing the fire resistance and toughness of PLA, respectively. The results revealed that the introducing of TCP and MMT greatly improved the impact strength of the PLA. The impact toughness of PLA blends with 20 wt% of PBS increased to about 244% that of neat PLA. The addition of flame retardants markedly improved the limiting oxygen index of PLA from 18.0% to 30.1% and 24.3% for the blends containing TCP and MMT. The V‐0 rating in UL‐94 testing was achieved with PLA/TCP blend. Elongation at break, impact toughness, and thermal stability of PLA significantly increased with the increment of PBS concentration. The synergistic effect of flame retardant and PBS afforded the PLA blends with outstanding increase of impact resistance. Furthermore, the flame retardant of TCP in the system not only affected dripping behavior and total flame time of PLA/PBS blends but also improved limiting oxygen index values due to the forming of char layer and inhibiting of burning mechanism.     

NMR relaxometry evaluation of nanostructured starch-PLA blends

Blends formed by starch and poly(lactic acid) (PLA) are very promising from environmental and economic standpoints, because starch is an abundant and cheap natural polymer and PLA is a biodegradable polymer that has good mechanical properties. In this study, starch-PLA blends were prepared by solution casting, employing chloroform and distilled water as a solvent pair. Then, dispersions containing 1, 3 and 5% montmorillonite clay and a dispersion containing 0.1% silica were added to the starch-PLA blends. The new materials obtained were characterized by X-ray diffraction, thermal analysis and, especially, nuclear low-field nuclear magnetic resonance (LF-NMR) relaxometry to measure the proton spin-lattice relaxation. All blends composed of starch and PLA showed significant increase in relaxation time due to the homogenous mixing of both polymers as a consequence of strong intermolecular interaction between them. Addition of clays caused substantial modification of the material and a large unique domain was observed. As a consequence, the domains corresponding to pure polymers were not observed. With the addition of the clay NT25, intermediate degradation temperatures were observed at concentrations of 3 and 5%, compared to the degradation temperatures of pure polymers. The X-ray diffraction results indicated the formation of an intercalated nanocomposite. There was an increase in the organization of the material compared to previous results observed for polymeric material, indicating the formation of an intercalated structure.     

醋酸淀粉/聚乳酸的制备及性能的影响研究

采用自设计的双螺杆结构挤出制备聚乳酸(PLA)/醋酸淀粉(AS)的全生物降解材料,考察材料的AS的含量和取代度对复合材料动态流变性能、机械性能的影响。研究结果表明,AS含量明显影响复合材料的力学性能、复合黏度和储能模量:当AS含量从45%增加到70%,材料的拉伸强度下降,复数黏度和储能模量则提高。随着AS取代度由1.0上升为3.0,复合材料的复数黏度和储能模量下降,拉伸强度由12.0MPa上升为15.5MPa。对复合材料进行电镜扫描分析发现,AS以海岛结构形式分散在PLA的连续相中,取代度2.0的AS与PLA相容性最好,当其质量含量达到70%,材料的拉伸强度仍然不低于10.0MPa,具有较好的机械强度。     

Biodegradable polymers by reactive blending trans-esterification of thermoplastic starch with poly(vinyl acetate) and poly(vinyl acetate-co-butyl acrylate)

Wheat starch was reacted with poly(vinyl acetate) and with poly(vinyl acetate-co-butyl acrylate) in an internal mixer at 150 °C in the absence of catalyst, and in the presence of sodium carbonate, zinc-acetate and titanium(IV) butoxide. The resulted blends were pressed into film and characterized by ¹H NMR-¹³C NMR spectroscopy, differential scanning calorimetry (DSC), mechanical testing, dynamic mechanical thermal analysis (DMTA), thermogravimetric analysis (TGA), and water absorption. Partial trans-esterification took place between wheat starch and the polymers. The blends appeared as homogenous, translucent films with one glass transition temperature range, between that of starch and of the polymer. The presence of wheat starch in the blends improved the mechanical strength of the polymers, although elongation at break severely decreased, which is disadvantageous for processability. Zinc-acetate improved the tensile strength of the blends of starch with PVAC, while all catalysts resulted in an increase in strength of the blends of starch with poly(vinyl acetate-co-butyl acrylate) compared to the strength of the blends without catalyst. Water absorption of wheat starch/copolymer blends was between 150% and 250%, higher than that of the blends with the homopolymer, which was between 100% and 150% after soaking in water. The onset temperature of thermal decomposition was between 290 and 300 °C for all the blends, although the presence of sodium carbonate resulted in a decrease in the onset temperature of thermal decomposition by about 60 °C.     

Effect of biodegradation conditions on morphology of ternary compositions of low density polyethylene with poly(lactic acid) and starch

Polyethylene–poly(lactic acid)–starch ternary compositions were obtained in a rotor disperser under conditions of shear deformation. Their biodegradation under the action of mold fungus spores and soil was investigated using IR spectroscopy and SEM. The changes under the fungal action revealed that the ternary blends represented a nutrient medium, while the exposure to soil led to alteration in morphology due to the whole range of numerous environmental factors.     

Biodegradation and thermal decomposition of poly(lactic acid)-based materials reinforced by hydrophilic fillers

The effect of hydrophilic fillers (starch and wood-flour) on the degradation and decomposition of poly(lactic acid) (PLA) based materials was investigated. Biodegradation was evaluated by composting under controlled conditions in accordance with AS ISO 14855. Thermal decomposition was studied by thermogravimetry (TGA). Morphological variations during biodegradation were investigated by SEM examination. It was found that biodegradation rates of PLA/starch blends and PLA/wood-flour composites were lower than that of pure cellulose but higher than that of pure PLA. The biodegradation rate was increased from about 60% to 80% when the starch content was increased from 10% to 40% after 80 days. Both starch and wood-flour accelerated thermal decomposition of PLA, and starch exhibited a relatively stronger affect then wood-flour. The decomposition temperature of PLA was decreased about 40 °C when the filler content was increased to 40%. Small polar molecules released during thermal decomposition of starch and wood-flour were attributed to the thermal decomposition behaviours of the PLA based blends and composites and their role is further discussed in this paper.     

Binary and ternary poly(lactic acid)/poly(ϵ-caprolactone) blends: The effects of oligo-ϵ-caprolactones upon mechanical properties

Oligo-ε-caprolactones(o-CL) have been utilized as principle secondary components within poly(lactic acid)[PLA]-based blends as well as additives within larger-sized PCL/PLA blends in an effort to fully complement the mechanical attributes of the respective polyesters. Dynamic mechanical thermal analysis(DMTA) shows that the presence of o-CL plasticizes the PLA non-crystalline phase with a more pronounced effect seen as the size of o-CL is reduced. Moreover, it appears that the size of o-CL could also affect the static mechanical properties of the ternary systems as material stiffness and strength reside between those properties measured for high molecular weight PCL/PLA binary blends and the PLA homopolyester. Future work will examine the ability of these blends to sustain these properties during hydrolytic exposure.