Fluorinated polyoxadiazole for high-temperature polymer electrolyte membrane fuel cells

For the first time a fluorinated polyoxadiazole doped with phosphoric acid as a proton-conducting membrane for operation at temperatures above 100 °C and low humidities for fuel cells has been reported. Fluorinated polyoxadiazole with remarkable chemical stability was synthesized. No changes in the molecular weight (about 200,000 g mol⁻¹) can be observed when the polymer is exposed for 19 days to mixtures of sulfuric acid and oleum. Protonated membranes with low doping level (0.34 mol of phosphoric acid per polyoxadiazole unit, 11.6 wt.% H₃PO₄) had proton conductivity at 120 °C and RH = 100% in the order of magnitude of 10⁻² S cm⁻¹. When experiments are conducted at lower external humidity, proton conductivity values drop an order of magnitude. However still a high value of proton conductivity (6 × 10⁻³ S cm⁻¹) was obtained at 150 °C and with relative humidity of 1%. In an effort to increase polymer doping, nanocomposite with sulfonated silica containing oligomeric fluorinated-based oxadiazole segments has also been prepared. With the addition of functionalized silica not only doping level but also water uptake increased. For the nanocomposite membranes prepared with the functionalized silica higher proton conductivity in all range of temperature up to 120 °C and RH = 100% (in the order of magnitude of 10⁻³ S cm⁻¹) was observed when compared to the plain membrane (in the order of magnitude of 10⁻⁵ S cm⁻¹).     

Synthesis and anhydrous proton conductivity of poly(5-vinyltetrazole) prepared by free radical polymerization

5-Vinyltetrazole (VT)-based polymer is mainly produced by ‘click chemistry’ from polyacrylonitrile due to the unavailability of 5-vinyltetrazole monomer, which usually produces copolymers of VT and acrylonitrile rather than pure poly(5-vinyltetrazole) (PVT). In present work, VT was synthesized from 5-(2-chloroethyl)tetrazole via dehydrochlorination. A series of PVT with different molecular weight were synthesized by normal free radical polymerization. The chemical structures of VT and PVT were characterized by ¹H NMR and FTIR. PVT without any doped acid exhibits certain proton conductivity at higher temperature and anhydrous state. The proton conductivity of PVT decreases at least 2 orders of magnitude after methylation of tetrazole. PVT and PVT/H₃PO₄ composite membranes are thermally stable up to 200 °C. The glass transition temperature (T_g) of PVT/xH₃PO₄ composite membranes is shifted from 90 °C for x = 0.5 to 55 °C for x = 1. The temperature dependence of DC conductivity for pure PVT exhibits a simple Arrhenius behavior in the temperature range of 90–160 °C, while PVT/xH₃PO₄ composite membranes with higher H₃PO₄ concentration can be fitted by Vogel–Tamman–Fulcher (VTF) equation. PVT/1.0H₃PO₄ exhibits an anhydrous proton conductivity of 3.05 × 10⁻³ at 110 °C. The transmission of the PVT/xH₃PO₄ composite membrane is above 85% in the wavelength of visible light and changes little with acid contents. Thus, PVT/xH₃PO₄ composite membranes have potential applications not only in intermediate temperature fuel cells but also in solid electrochromic device.     

Performance of H2/O2 fuel cell using membrane electrolyte of phosphotungstic acid-modified 3-glycidoxypropyl-trimethoxysilanes

Proton-conducting membranes based on phosphotungstic acid (PWA) and 3-glycidoxypropyl-trimethoxysilane (GPTMS) was investigated as the electrolyte for low temperature H₂/O₂ fuel cell. Parameters determining the conductivity and elastic modulus of the membranes were characterized by thermogravimetry/differential thermal analysis and infrared spectroscopic measurements. The composite containing 5% of PWA exhibited an elastic modulus below 100 MPa at room temperature and a high proton conductivity of 1.0 × 10⁻² S/cm at 80 °C and 100% RH. Low elastic modulus of the membrane was found to be useful for both the reduction of the membrane thickness and the better contact with the electrodes. The performance of the membrane electrode assemblies (MEA) was systematically studied as an effect of preparation conditions. A maximum power density of 45 mW/cm² and the current density of 175 mA/cm² at 0.2 V were achieved at 90 °C and 100% RH for the membrane of 5PWA·95GPTMS composition and 0.2 mm thickness.     

Anhydrous proton conducting membranes based on crosslinked graft copolymer electrolytes

A comb-like copolymer consisting of a poly(vinylidene fluoride-co-chlorotrifluoroethylene) backbone and poly(hydroxy ethyl acrylate) side chains, i.e. P(VDF-co-CTFE)-g-PHEA, was synthesized through atom transfer radical polymerization (ATRP) using CTFE units as a macroinitiator. Successful synthesis and a microphase-separated structure of the copolymer were confirmed by proton nuclear magnetic resonance (¹H NMR), FT-IR spectroscopy, and transmission electron microscopy (TEM). This comb-like polymer was crosslinked with 4,5-imidazole dicarboxylic acid (IDA) via the esterification of the –OH groups of PHEA and the –COOH groups of IDA. Upon doping with phosphoric acid (H₃PO₄) to form imidazole–H₃PO₄ complexes, the proton conductivity of the membranes continuously increased with increasing H₃PO₄ content. A maximum proton conductivity of 0.015 S/cm was achieved at 120 °C under anhydrous conditions. In addition, these P(VDF-co-CTFE)-g-PHEA/IDA/H₃PO₄ membranes exhibited good mechanical properties (765 MPa of Young's modulus), and high thermal stability up to 250 °C, as determined by a universal testing machine (UTM) and thermal gravimetric analysis (TGA), respectively.     

Synthesis and properties of poly(aryl ether benzimidazole) copolymers for high-temperature fuel cell membranes

A series of poly(aryl ether benzimidazole) copolymers bearing different aryl ether linkage contents were synthesized by condensation polymerization in polyphosphoric acid (PPA) by varying the feed ratio of 4,4′-dicarboxydiphenyl ether (DCPE) to terephthalic acid (TA). As the ether unit content in the copolymer increased, the solubility of the copolymer in PPA and N,N′-dimethylacetamide/LiCl improved. For example 3–7 wt.% DMAc solution containing 2 wt.% of LiCl could be prepared from the copolymers. XRD studies revealed that the incorporation of flexible aryl ether linkages increased the chain d-spacings of the polymer backbones and decreased the crystallinity of the copolymers. Still, these copolymers having ether linkages showed reasonably good thermal/mechanical stability and high proton conductivity. For example, the copolymer with 30 mol% ether linkage had a tensile strength of 43 MPa (at 26 °C and 40% relative humidity) at an acid doping level of 7.5 mol H₃PO₄ and a proton conductivity of 0.098 S cm⁻¹ (at 180 °C and 0% relative humidity) at an acid doping level of 6.6 mol H₃PO₄.     

Properties of PWA/ZrO2-doped phosphosilicate glass composite membranes for low-temperature H2/O2 fuel cell applications

Phosphosilicate doped with a mixture of phosphotungstic acid and zirconium oxide (PWA/ZrO₂–P₂O₂–SiO₂) was investigated as potential glass composite membranes for use as H₂/O₂ fuel cell electrolytes. The glass membranes were studied with respect to their structural and thermal properties, proton conductivity, pore characteristics, hydrogen permeability, and performance in fuel cell tests. Thermal analysis including TG and DTA confirmed that the glass was thermally stable up to 400 °C. The dependence of the conductivity on the humidity was discussed based on the PWA content in the glass composite membranes. The proton transfer in the nanopores of the PWA/ZrO₂–P₂O₅–SiO₂ glasses was investigated and it was found that a glass with a pore size of ∼3 nm diameters was more appropriate for fast proton conduction. The hydrogen permeability rate was calculated at various temperatures, and was found to be comparatively higher than for membranes based on Nafion^®. The performance of a membrane electrolyte assembly (MEA) was influenced by its PWA content; a power density of 43 mW/cm² was obtained at 27 °C and 30% relative humidity for a PWA/ZrO₂–P₂O₅–SiO₂ glass membrane with a composition of 6–2–5–87 mol% and 0.2 mg/cm² of Pt/C loaded on the electrode.     

A novel ternary polymer electrolyte for LMP batteries based on thermal cross-linked poly(urethane acrylate) in presence of a lithium salt and an ionic liquid

A new ternary polymer electrolyte based on thermally cross-linked poly(urethane acrylate) (PUA), lithium bis(trifluoromethansulfonyl)imide (LiTFSI) and the ionic liquid N-butyl-N-methylpyrrolidinium TFSI (PYR₁₄TFSI) was developed and tested for application in LMP batteries. The polymer electrolyte was a transparent yellow self-standing material with quite good mechanical properties, i.e., comparable to that of a flexible rubber. The room temperature ionic conductivity of the dry polymer electrolyte was found to be as high as 0.1 mS cm⁻¹ for the compound containing 40 wt% of ionic liquid (PYR₁₄TFSI) and a O/Li ratio of 15/1 (Li⁺ from LiTFSI). The thermal analysis of the new cross-linked electrolyte showed that it was homogeneous, amorphous and stable over a wide temperature range extending from −40 °C to 100 °C. The homogeneity of the polymer electrolyte was also confirmed by SEM analysis.     

Conductivity and thermal behavior of proton conducting polymer electrolyte based on poly (N-vinyl pyrrolidone)

The polymer electrolytes based on poly N-vinyl pyrrolidone (PVP) and ammonium thiocyanate (NH₄SCN) with different compositions have been prepared by solution casting technique. The amorphous nature of the polymer electrolytes has been confirmed by XRD analysis. The shift in T_g values and the melting temperatures of the PVP-NH₄SCN electrolytes shown by DSC thermo-grams indicate an interaction between the polymer and the salt. The dependence of T_g and conductivity upon salt concentration have been discussed. The conductivity analysis shows that the 20 mol% ammonium thiocyanate doped polymer electrolyte exhibit high ionic conductivity and it has been found to be 1.7 × 10⁻⁴ S cm⁻¹, at room temperature. The conductivity values follow the Arrhenius equation and the activation energy for 20 mol% ammonium thiocyanate doped polymer electrolyte has been found to be 0.52 eV.     

Preparation and characterization of proton-conducting sulfonated poly(ether ether ketone)/phosphatoantimonic acid composite membranes

The solid proton conductor, phosphatoantimonic acid, HSbP₂O₈ · H₂O was prepared by ion exchange of the corresponding potassium salt. The composite membranes of SPEEK with up to 40 wt% of HSbP₂O₈ · H₂O were prepared by introducing the solid proton conductor from the aqueous suspension. The composite membranes were characterized using FT-IR, powder X-ray diffraction, SEM, DSC/TGA. Thermal stability of the composite membranes was slightly lower than that of SPEEK. The composite membranes had higher water uptake when compared with SPEEK and the membranes exhibited controlled swelling up to 50 °C. The proton conductivity of the membranes was measured under 100% relative humidity up to 70 °C. The composite membranes showed enhanced proton conductivity up to 20 wt% of HSbP₂O₈ · H₂O and the conductivity was reduced with further increase of HSbP₂O₈ · H₂O loading. A maximum of four-fold increase in proton conductivity at 70 °C was observed for the composite membrane with 20 wt% of solid proton conductor.     

Proton conductivity properties of acid doped fluoroalkylated 1,2,3-triazole

Novel proton conducting organic electrolyte containing fluoroalkylated 1,2,3-triazole was synthesized via intramolecular cyclisation of vinyl azides. FT-IR, elemental analysis and NMR methods were used for the characterization of the resulting organic molecule. Triazole containing sample was doped with triflic acid to obtain proton conducting organic electrolytes. Thermal stability of these materials was analyzed with thermogravimetric analysis (TGA) and the melting temperatures were measured by differential scanning calorimetry (DSC). The effect of acid content on the proton conductivity was investigated with impedance spectrometer and the maximum proton conductivity was measured as 10⁻² S/cm at 150 °C.     

Ionic transport in P(VDF-HFP)-PMMA-LiCF3SO3-(PC + DEC)-SiO2 composite gel polymer electrolyte

Composite gel polymer electrolytes composed of poly(vinylidene fluoride-co-hexafluoropropylene) P(VDF-HFP) and polymethylmethacrylate PMMA polymers, PC + DEC as plasticizer and LiCF₃SO₃ as salt and fumed silica as filler have been synthesized by solvent casting technique with varying plasticizer-filler ratio systematically. Films of thickness in the range of 40-70 μm were characterized by a.c. impedance measurements in the temperature range 303 K to 373 K. Addition of filler to the polymer electrolyte was found to result in an enhancement of the ionic conductivity. A maximum electrical conductivity of ∼1 × 10⁻³ S/cm at 303 K and ∼2.1 × 10⁻³ S/cm at 373 K has been achieved with the dispersion of the SiO₂. FTIR spectral studies confirmed the polymer-salt interaction. XRD patterns exhibit the increased amorphicity in the blended composite gel polymer electrolytes. Scanning electron micrograph shows the dispersion of SiO₂ particle in the polymer electrolyte.     

Development of polyoxadiazole nanocomposites for high temperature polymer electrolyte membrane fuel cells

Novel nanocomposite membranes were prepared with sulfonated polyoxadiazole and different amounts of sulfonated dense and mesoporous (MCM-41) silica particles. It has been shown that particle size and functionality of sulfonated silica particles play an important role when they are used as fillers for the development of polymer electrolyte nanocomposite membrane for fuel cells. No significant particle agglomerates were observed in all nanocomposite membranes prepared with sulfonated dense silica particles, as analyzed by SEM, AFM, TGA, DMTA and tensile tests. The T_g values of the composite membranes increased with addition of sulfonated silica, indicating an interaction between the sulfonic acid groups of the silica and the polyoxadiazole. Constrained polymer chains in the vicinity of the inorganic particles were confirmed by the reduction of the relative peak height of tan δ. A proton conductivity of 0.034 S cm⁻¹ at 120 °C and 25% RH, which is around two-fold higher than the value of the pristine polymer membrane was obtained.     

Highly phosphonated polypentafluorostyrene: Characterization and blends with polybenzimidazole

In this study we present results of the conductivity and resistance to thermooxidative and condensation reactions of a highly phosphonated poly(pentafluorostyrene) (PWN2010) and of its blends with poly(benzimidazole)s (PBI). This polymer, which combines both: (i) a high degree of phosphonation (above 90%) and (ii) a relatively high acidity (pK_a (–PO₃H₂ ↔ –PO₃H⁻) ∼ 0.5) due to the fluorine neighbors, is designed for low humidity operating fuel cell. This was confirmed by the conductivity measurements for PWN2010 reaching σ = 5 × 10⁻⁴ S cm⁻¹ at 150 °C in dry N₂ and σ = 1 × 10⁻³ S cm⁻¹ at 150 °C (λ = 0.75). Furthermore, this polymer showed only 48% of anhydride formation when annealing it at T = 250 °C for 5 h and only 2% weight loss during a 96 h Fenton test. These properties combined with the ability of the PWN2010 to form homogeneous blends with polybenzimidazoles resulting in stable and flexible polymer films, makes PWN2010 a very promising candidate as a polymer electrolyte for intermediate- and high-temperature fuel cell applications.     

The interaction of water vapors with H3PO4 imbibed electrolyte based on PBI/polysulfone copolymer blends

The interaction of steam with phosphoric acid imbibed electrolyte composed of PBI/PPy(50)coPSF 50/50 polymer blend and its effect on fuel cell performance was studied regarding its permeability through and its chemical interaction with the membrane. It was found that steam is the only gas that permeates the membrane with a permeability coefficient 1.1 × 10⁻¹⁴ mol cm cm⁻² s⁻¹ Pa⁻¹ at 150 °C. This is attributed either to the high solubility of water in phosphoric acid or to the chemical interaction with pyrophosphoric acid_. The latter was demonstrated by carrying out TGA experiments under various water vapor partial pressures. Water reacts with pyrophosphoric acid in order to maintain the equilibrium concentration of phosphoric acid at high level, thus improving proton conductivity and fuel cell performance. In addition it is shown that excess water dissolves in the membrane thus maintaining the “membrane/acid” system at high hydration level. This depends both on temperature and steam partial pressure. Although in the present study it is shown that steam plays a significant role in the performance of the high temperature Polymer electrolyte membrane (PEM) fuel cell, nevertheless its feed with humidified gases is not necessary, due to the back transport of the water produced at the cathode.     

Synthesis characterizations and properties of a new fluoro-maleimide polymer

Novel 4-(4-trifluoromethyl)phenoxy N-phenyl-maleimide (FPMI) was synthesized. The free radical-initiated polymerization of FPMI was carried out in 1,4-dioxane solution using azobisisobutyronitrile as initiator. The monomer was investigated by FTIR, ¹H NMR, ¹³C NMR and elemental analysis, while the polymer was investigated by FTIR, ¹H NMR and ¹³C NMR. The effect of the monomer concentration, initiator concentration and temperature on the rate of polymerization (R_p) was studied. The activation energy of the polymerization was calculated (ΔE = 48.94 kJ/mol). The molecular weight of PFPMI and polydispersity index of the polymer were determined by gel permeation chromatography and were equal to 73,500, 16,700 and 2.27, respectively. The properties of PFPMI, including thermal behavior, thermal stability, the glass transition temperature (T_g = 236 °C), photo-stability, solubility and solution viscosity were studied.     

Methanol permeability in sulfonated poly(etheretherketone) membranes: A comparison with Nafion membranes

Partially sulfonated poly(etheretherketone) (SPEEK) samples were prepared by modification of corresponding poly(etheretherketone) (PEEK) with concentrated sulfuric acid. Membranes cast from these materials were evaluated as polymer electrolytes for direct methanol fuel cells (DMFCs). SPEEK membranes were characterized by ¹H NMR, FT-IR and TGA. The transverse proton conductivities increased from 4.1 to 9.3 × 10⁻³ S/cm with the increase of the degree of sulfonation (DS) from 0.59 to 0.93. These values were comparable with that of Nafion 117 membrane (1.0 × 10⁻² S/cm) measured under the same condition. Nearly one order magnitude difference between transverse conductivity and longitudinal conductivity was found. The methanol permeabilities of the SPEEK membranes were all lower than that of Nafion 117 membrane. The effects of temperature and methanol concentration on the methanol permeability were also studied. In addition, the selectivities of the SPEEK membranes for protons and methanol were all higher than that of Nafion 117 membrane.     

Preparation of PVDF/PEO-PPO-PEO blend microporous membranes for lithium ion batteries via thermally induced phase separation process

Microporous poly(vinylidene fluoride)/polyethylene oxide-co-polypropylene oxide-co-polyethylene oxide (PVDF/PEO-PPO-PEO, or PVDF/F127) blend membranes were prepared via thermally induced phase separation (TIPS) process using sulfolane as the diluent. Then they were soaked in a liquid electrolyte to form polymer electrolytes. The effects of F127 weight fraction on the morphology, crystallinity and porosity of the blend membranes were studied. It was found that both electrolyte uptake of blend membranes and ionic conductivity of corresponding polymer electrolytes increased with the increase of F127 weight fraction. The maximum ionic conductivity was found to reach 2.94 ± 0.02 × 10⁻³ S/cm at 20 °C. Electrochemical stability window was stable up to 4.7 V (vs. Li⁺/Li). The testing results indicated that the PVDF/F127 blend membranes prepared via TIPS process can be used as the polymer microporous matrices of polymer electrolytes for lithium ion batteries.     

Modification of proton conductive polymer membranes with phosphonated polysilsesquioxanes

New hybrid membranes for fuel cell applications based on sulfonated poly(ether ether ketone) (SPEEK) and phosphonated polysilsesquioxanes were synthesized. The impedance spectroscopy measurements show an increase of the proton conductivity for all studied composites, in comparison to plain SPEEK. For hybrid membranes containing 20 wt% of polysilsesquioxane with 80 mol% of phosphonated units the conductivities can reach values that are similar to Nafion 117^® at 100% RH. The best results of proton conductivity (142 mS/cm) were obtained for composites with 40 wt% of the same polysilsesquioxane at 120 °C also at 100% RH.     

Thermal stability and structure of electroactive polyaniline-fluoroboric acid-dodecylhydrogensulfate salt

Oxidation of aniline by emulsion polymerization pathway using benzoyl peroxide oxidant in the presence of fluoroboric acid and sodium lauryl sulfate surfactant leads to incorporation of both acid group as well as surfactant group onto the polyaniline chain as dopants i.e. formation of polyaniline-fluoroboric acid-dodecylhydrogensulfate salt (PANI-HBF₄-DHS). Amount of dopants such as fluoroboric acid (HBF₄), dodecylhydrogensulfate (DHS) and water present in the PANI-HBF₄-DHS was found out for the first time. Electrochemical activity and rheological stability of the polymer were determined. Thermal stability of PANI-HBF₄-DHS was determined by subjecting the polyaniline salt in macroscale at four different temperatures (100, 150, 200 and 250 °C). Structure, composition and thermal stability of polyaniline salt were determined by chemical analysis, conductivity, IR, UV/vis, XRD spectral measurements from the heat treated samples. Polyaniline salt contains 8.3 wt% water, 22.4 wt% HBF₄ and 15.4 wt% DHS at ambient temperature. Upon vacuum, polyaniline salt loses 4.7 wt% water and on heating the sample at 100 °C it loses the remaining 3.6 wt% water. On further heating polyaniline salt loses its dopants and at 250 °C it loses both the dopants almost completely. Polyaniline salt on heating undergoes cross-linking even at 100 °C and however, conductivity (3 × 10⁻² S/cm) of polyaniline salt was found to remain almost the same up to 150 °C.     

Synthesis and characterization of P2O5–ZrO2–SiO2 membranes doped with tungstophosphoric acid (PWA) for applications in PEMFC

Homogeneous, transparent and crack-free P₂O₅–ZrO₂ and P₂O₅–ZrO₂–SiO₂ membranes have been synthesized by the sol–gel process. A first step has been oriented to the optimization of the synthesis and characterization of different compositions by TGA, FE-SEM, FTIR and EIS to choose the best inorganic composition in terms of chemical and mechanical stability, and proton conductivity. The addition of SiO₂ improves the mechanical and chemical stability. On the other hand, compositions with higher content in P₂O₅ have demonstrated lower mechanical and chemical stability against water, but higher proton conductivity. The water retention and high porosity of inorganic membranes leads to high proton conductivity, 10⁻² S/cm, at 140 °C and 100% relative humidity. The second step has been focused in the study of doped inorganic membranes of molar composition 99.65(40P₂O₅–20ZrO₂–40SiO₂)–0.35PWA. The high homogeneity, transparency and SEM-EDX analysis of these membranes indicates no phase separation suggesting that PWA is well dispersed in the inorganic structure. The incorporation of PWA in sol–gel oxides provides an increase of the proton conductivity at low relative humidity due to the adequate distribution of PWA in the inorganic network. Conductivity increases in two orders of magnitude at low humidity (10⁻⁴ S/cm at 50 °C and 62% RH) compared with undoped sol–gel oxide membranes.