Interfacial structure and tribological behaviours of epoxy resin coating reinforced with graphene and graphene oxide

Graphene (G) and graphene oxide (GO) were added into epoxy resin (EP) respectively via chemical modification and physical ultrasound technology to improve the tribological behaviour of EP coating. The topographies of G and GO were detected by scanning probe microscopy. The chemical structures of the fillers before and after modification were identified by Fourier transform infrared spectrometer. The across‐section topographies of the coatings were detected by scanning electron microscopy. The tribological behaviour of the coatings was evaluated by UMT‐3 tribology tester, surface profiler and scanning electron microscopy. The results revealed that the coefficient of friction of the coatings decreased, and the wear resistance of the coatings improved with the addition of the G and GO. GO could improve the tribological performance of EP further compared to G. When containing 0.5 wt% G and 0.75 wt% GO, the coatings had the lowest coefficient of friction and best wear resistance. When the contents of G reached 0.75 wt%, and GO reached 1 wt%, the tribological performance of the composite coatings decreased as a result of the agglomeration of the fillers. Finally, the anti‐friction and anti‐wear mechanisms of G‐EP and GO‐EP composite coatings were discussed in detail based on the results obtained in the preceding texts. Copyright © 2016 John Wiley & Sons, Ltd.     

Comparative study of microstructure and tribological behavior of TiC/a‐C:H and a‐C:H coatings in a sand‐dust environment

TiC/a‐C:H and a‐C:H nanocomposite coatings were prepared on AISI 440C steel substrates using magnetron sputtering process. A comparative study was made on their composition and microstructure by Raman spectroscopy and high‐resolution transmission electron microscopy (HRTEM). The tribological properties of two types of carbon‐based coatings were investigated by pin‐on‐disc tribometer under the sand‐dust conditions concerning the influence of applied load, amount of sand and sand particle sizes. The results show that these carbon‐based coatings exhibited high tribological performance with low friction coefficient and wear rate under the sand‐dust environments. However, the TiC/a‐C:H coatings exhibit relatively higher fluctuant friction coefficient as well as higher wear rate in comparison with the a‐C:H coatings under sand‐dust environments. The formation of nanocrystalline hard TiC phase distributed in amorphous carbon matrix decreased the residual stress but significantly increased the hardness and Young's modulus of TiC/a‐C:H coatings, and consequently caused a relatively higher abrasive and fatigue wear loss under the sand‐dust conditions. Copyright © 2010 John Wiley & Sons, Ltd.     

Effects of intermediate Ar plasma treatments on CrN coating microstructures and property evolutions

Chromium nitride (CrN) coatings with different steps of intermediate argon plasma treatments were deposited with primary (200) orientation by multi‐arc ion plating technique. By virtue of scanning electron microscopy, X‐ray diffraction and high‐resolution transmission electron microscopy, the influence of intermediate argon plasma treatments on the coating microstructures, mechanical properties and corrosion properties as well as tribological behaviors in artificial seawater solutions were systematically investigated. It was assumed that the mechanical properties, adhesion strength, corrosion and tribological performances of coatings depended on argon plasma treatment steps. High‐performance coatings could be obtained by proper plasma treatment steps. The superior anti‐corrosion ability of coating with appropriate treatment steps may be ascribed to the increased charge transfer resistance due to alternative interface and CrN layer and the compact microstructure. On the other hand, the excellent tribological performances in seawater conditions may be attributed to the enhanced mechanical properties. Otherwise, further increase in treatment steps was assumed to distinctly increase defects and deteriorate the coating integrity thus weakening coating properties and behaviors. Copyright © 2016 John Wiley & Sons, Ltd.     

Study of mechanical and tribological properties of nylon 66‐titanium dioxide microcomposite

Nylon 66 microcomposites with various weight percentage of titanium dioxide (TiO₂) were prepared by a twin screw extruder and investigated for mechanical and tribological properties. Mechanical properties of the composite such as tensile strength/modulus, flexural strength/modulus, impact, and compressive strength first showed an increase up to 6 wt% TiO₂ followed by a decrease at higher filler loading. The value of heat deflection temperature increased with the increase in wt% of TiO₂. Sliding wear tests were performed on pin‐on‐disk equipment under different loads, sliding velocity, and sliding distance combinations. It was found that micro‐TiO₂‐Nylon 66 composite exhibited reduced wear and coefficient of friction up to 6 wt% TiO₂. Micro‐TiO₂ at 2 wt% was most effective in improving the tribological properties of plain nylon 66. The worn surfaces were examined by scanning electron microscopy to understand the wear mechanism. The optimal combination from 2 wt% to 6 wt% micro‐TiO₂‐Nylon 66 can be used depending upon the application requiring improvement in tribological or mechanical properties, respectively.     

Enhancement on interlaminar shear strength and water‐lubricated tribological performance of high‐strength glass fabric/phenolic laminate by the incorporation of carbon nanotubes

High‐strength glass fabric (HSGF)/phenolic laminates modified with different contents of carbon nanotubes (CNTs) were fabricated by hot‐compression technique. The effects of CNTs on the interface of HSGF/phenolic, interlaminar shear strength (ILSS) and water‐lubricated tribological performance of HSGF/phenolic laminate were investigated. The ILSS of the laminates were tested on a universal testing machine (DY35), and the tribological properties were evaluated by a block‐on‐ring tribo‐tester. The interfaces of HSGF/phenolic and the worn surfaces of the laminates were analyzed by scanning electron microscope. The results showed that the moderate incorporation of CNTs improved the interface of HSGF/phenolic and accordingly enhanced the ILSS of the laminate. Besides, the friction coefficient of HSGF/phenolic laminate sliding against stainless steel in water can be remarkably stabilized and lowered by the incorporation of CNTs due to the better water lubrication induced by added CNTs and the intrinsic self‐lubrication of CNTs which were further graphitized during the friction and wear process. And the wear rate of the laminate can be accordingly reduced by 1 order of magnitude. The results indicate that CNTs have excellent potential in enhancing both ILSS and tribological fabric/polymer laminate composite, which will greatly improve the current situation of deterioration on mechanical properties by adding traditional solid lubricants. Copyright © 2014 John Wiley & Sons, Ltd.     

A Strategy to Synthesize Hollow Micro/Nanospheres with Tunable Shell Thickness

A simple one‐step direct templating method is developed to synthesize hollow carbon and sandwich‐like ZnO/C/ZnO micro/nanospheres. The type and shell thickness of the final products can be controlled by simply adjusting the reaction temperature. The removal of the templates can also be easily controlled during the synthesis. At a low temperature, the templates remain in the products to form hollow sandwich‐like micro/nanospheres. As the reaction temperature rises, the templates are consumed, which results in the preparation of hollow carbon micro/nanospheres. On the basis of a series of experiments, we propose a simple plausible mechanism to address the original strategy for synthesizing these hollow micro/nanospheres. Furthermore, the sandwich‐like ZnO/C/ZnO nanospheres can be used as the anode in lithium‐ion batteries, exhibiting an extraordinary cyclability and a high coulombic efficiency. This approach can be extended to the synthesis of other hollow spheres. Further investigation is underway in our group.     

Formation and tribological properties of two‐component ultrathin ionic liquid films on Si

Several single‐component and two‐component imidazolium ionic liquids (ILs) ultrathin films were formed on Si substrates by a dip‐coating and heat treatment process. The formation and surface properties of the films were analyzed by means of ellipsometric thickness measurement, X‐ray photoelectron spectra and atomic force microscope. The adhesive and nanotribological behaviors of the films were evaluated by a homemade colloidal probe. A ball‐on‐plate tribometer was used to test the microtribological performances of these films. As a result, the two‐component ILs ultrathin film containing 80% solid‐like ILs phase shows more homogenous surface morphologies and optimal micro/nano‐tribological properties as compared to single‐component ILs films, which is ascribed to a synergic effect between the steady solid‐like ILs phase as the backbone and the proper amount of flowable liquid‐like ILs phase. By studying the influence of various solid/liquid ILs ratios on tribological properties of the two‐component ILs films, we might find the way to design ILs films with excellent comprehensive tribological properties. Copyright © 2010 John Wiley & Sons, Ltd.     

Comparative study of the effects of nano‐sized and micro‐sized CF and PTFE on the thermal and tribological properties of PEEK composites

The tribological characteristics of PEEK composites fretting against GCr 15 steel were investigated by a SRV‐IV oscillating reciprocating ball‐on‐disk tribometer. In order to clarify the effect of type and size of fillers on the properties of PEEK composites, nano‐sized and micro‐sized CF and PTFE fillers were added to the PEEK matrix. The thermal conductivity, hardness, and fretting wear properties of PEEK composites reinforced by CF or PTFE were comparatively studied. The results showed that the type and size of the fillers have an important effect on both the friction coefficient and wear rate, by affecting their thermal conductivity, hardness, as well as the surface areas of their transfer films. In comparison, the effect on improving the tribological properties of micro‐sized CF was superior to that of nano‐sized CF, while the effect of nano‐sized PTFE was superior to that of micro‐sized PTFE. Considering the acceptable friction coefficient and wear rate of the composite under the fretting wear test, it seemed that 4% nCF, 20% mCF, 2% nPTFE and 10% mPTFE were desired additive proportions. And it also can be found that during the fretting wear test, the abrasive and adhesive wear resulted in accumulative debris at the contacting surface. The transfer films made of debris were formed on the counterfaces.     

Preparation and properties of Ni–Co–P/nano‐sized Si3N4 electroless composite coatings

Ni–Co–P/nano‐sized Si₃N₄ composite coating was successfully fabricated on aluminum alloys by electroless plating in this work. The surface and cross‐sectional morphologies, composition, microstructure, microhardness, friction and wear behavior of deposits were investigated with SEM, EDS, XRD, Vickers hardness and high‐speed reciprocating friction, respectively. It was found that a Ni–Co–P/nano‐sized Si₃N₄ composite coating on aluminum alloy substrate is uniform and compact. The existence of nano‐sized Si₃N₄ particles in the Ni–Co–P alloy matrix causes a rougher surface with a granular appearance, and increases the microhardness but decreases the friction coefficients and wear rate of electroless coatings. Meanwhile, the effects of heat treatment at 200, 300, 400 and 500 °C for 1 h on the hardness and tribological properties were researched. It is revealed that both of the microhardness and tribological properties of Ni–Co–P coatings and Ni–Co–P/Si₃N₄ composite coatings increase with the increase of heating temperature in the range of 200–400 °C, but show different behavior for the two coatings after annealing at 500 °C. Copyright © 2011 John Wiley & Sons, Ltd.     

One‐Pot Method for Synthesizing Spherical‐Like Metal Sulfide–Reduced Graphene Oxide Composite Powders with Superior Electrochemical Properties for Lithium‐Ion Batteries

A facile, one‐pot method for synthesizing spherical‐like metal sulfide–reduced graphene oxide (RGO) composite powders by spray pyrolysis is reported. The direct sulfidation of ZnO nanocrystals decorated on spherical‐like RGO powders resulted in ZnS–RGO composite powders. ZnS nanocrystals with a size below 20 nm were uniformly dispersed on spherical‐like RGO balls. The discharge capacities of the ZnS–RGO, ZnO–RGO, bare ZnS, and bare ZnO powders at a current density of 1000 mA g^?1 after 300 cycles were 628, 476, 230, and 168 mA h g^?1, respectively, and the corresponding capacity retentions measured after the first cycles were 93, 70, 40, and 21 %, respectively. The discharge capacity of the ZnS–RGO composite powders at a high current density of 4000 mA g^?1 after 700 cycles was 437 mA h g^?1. The structural stability of the highly conductive ZnS–RGO composite powders with ultrafine crystals during cycling resulted in excellent electrochemical properties.     

Effect of nano‐modified SiO2/Al2O3 mixed‐matrix micro‐composite fillers on thermal,mechanical, and tribological properties of epoxy polymers

Thermo‐mechanically durable industrial polymer nanocomposites have great demand as structural components. In this work, highly competent filler design is processed via nano‐modified of micronic SiO₂/Al₂O₃ particulate ceramics and studied its influence on the rheology, glass transition temperature, composite microstructure, thermal conductivity, mechanical strength, micro hardness, and tribology properties. Composites were fabricated with different proportions of nano‐modified micro‐composite fillers in epoxy matrix at as much possible filler loadings. Results revealed that nano‐modified SiO₂/Al₂O₃ micro‐composite fillers enhanced inter‐particle network and offer benefits like homogeneous microstructures and increased thermal conductivity. Epoxy composites attained thermal conductivity of 0.8 W/mK at 46% filler loading. Mechanical strength and bulk hardness were reached to higher values on the incorporation of nano‐modified fillers. Tribology study revealed an increased specific wear rate and decreased friction coefficient in such fillers. The study is significant in a way that the design of nano‐modified mixed‐matrix micro‐composite fillers are effective where a high loading is much easier, which is critical for achieving desired thermal and mechanical properties for any engineering applications. Copyright © 2016 John Wiley & Sons, Ltd.     

The influence of anti‐wear additive ZDDP on doped and undoped diamond‐like carbon coatings

Diamond‐like carbon (DLC) coatings are recognised as a promising way to reduce friction and improve wear performance of automotive engine components. DLC coatings provide new possibilities in the improvement of the tribological performance of automotive components beyond what can be achieved with lubricant design alone. Lubricants are currently designed for metallic surfaces, the tribology of which is well defined and documented. DLC does not share this depth of tribological knowledge; thus, its practical implementation is stymied. In this work, three DLC coatings are tested: an amorphous hydrogenated DLC, a silicone‐doped amorphous hydrogenated DLC and a tungsten‐doped amorphous hydrogenated DLC. The three coatings are tested tribologically on a pin‐on‐reciprocating plate tribometer against a cast iron pin in a group III base oil, and a fully formulated oil that consists of a group III base oil and contains ZDDP, at 100 °C for 6 h and for 20 h in order to determine whether a phosphor‐based tribofilm is formed at the contact. The formation of a tribofilm is characterised using atomic force microscopy and X‐ray photoelectron spectroscopy techniques. The main findings of this study are the formation of a transfer film at the undoped, amorphous hydrogenated DLC surface, and also the tungsten amorphous hydrogenated DLC having a significant wear removal during the testing. The three coatings were found to have differing levels of wear, with the tungsten‐doped DLC showing the highest, the silicon‐doped DLC showing some coating removal and the amorphous hydrogenated DLC showing only minimal signs of wear. Copyright © 2015 John Wiley & Sons, Ltd.     

Rf‐GDOES analysis of composite metal/ceramic electroplated coatings with nano‐ to microceramic particles' size: issues in plasma sputtering of Ni/micro‐SiC coatings

Ni matrix composite coatings reinforced with nano‐ and microceramic particles were analyzed by radio frequency glow discharge optical emission spectrometry (Rf‐GDOES). An interesting phenomenon related to the sputtering and excitation modes of this technique was observed. During plasma sputtering with Rf‐GDOES, the micro‐SiC particles were detached from metal matrix and did not contribute to the analytical signals. The same was not found in composite coatings containing nanoceramic particles. This anomalous behavior was confirmed by atomic force microscopy (AFM) investigation and scanning electron microscope (SEM) observations into Rf‐GDOES craters that showed the presence of residual non‐sputtered microparticles. Various attempts were done in order to minimize this problem, mainly by varying the analysis parameters of the used instrumentation, but without any relevant success. Some suggestions were then proposed for explaining the observed phenomenon, moreover possible solutions (e.g. by using a strong magnetic field or changing plasma gas to be more energetic) are discussed. Copyright © 2011 John Wiley & Sons, Ltd.     

The oxidation‐treated interface on tribological properties of carbon fibers‐reinforced PTFE composite under oil‐lubricated condition

The effect of air oxidation and ozone surface treatment of carbon fibers (CF) on tribological properties of CF reinforced polytetrafluoroethylene (PTFE) composites under oil‐lubricated condition was investigated. Experimental results revealed that ozone treated CF reinforced PTFE (CF–PTFE) composite had the lowest friction coefficient and wear under various applied loads and sliding speeds compared with untreated and air‐oxidated composites. X‐ray photoelectron spectroscopy (XPS) study of carbon fiber surface showed that, after ozone treatment, oxygen concentration was obviously increased, and the amount of oxygen‐containing groups on CF surfaces was largely increased. The increase in the amount of oxygen‐containing groups enhanced interfacial adhesion between CF and PTFE matrix. With strong interfacial adhesion of the composite, stress could be effectively transmitted to carbon fibers; carbon fibers were strongly bonded with PTFE matrix and large scale rubbing‐off of PTFE was prevented, therefore, the tribological properties of the composite were improved. Copyright © 2009 John Wiley & Sons, Ltd.     

Structure and tribological properties of Cu–PU–PTFE composite coatings prepared by low‐energy electron beam dispersion with glow discharge

Polytetrafluoroethylene (PTFE) composite coatings doped copper acetate and polyurethane (PU) were prepared on rubber substrate by low‐energy electron beam dispersion technique. The effects of dopant and glow discharge treatment on the surface morphology, structure and tribological properties of the coatings were investigated. The results showed that Cu–PTFE composite coatings form uniform surface and dense column structure with spherical aggregations under glow discharge treatment. PU coating shows the large size of protuberance structure but PU–PTFE coating presents spherical structure. Both of the coatings become relative dense and smooth after discharge treatment, and Cu–PU–PTFE composite coatings possess a smoother surface and lower polar component of surface energy. Cu doping weakens the crystallinity and ordering degree of composite coatings, but glow discharge increases the ordering degree and branched structure of C―H groups. Friction experiment indicated that Cu fails to improve the wear resistance of PTFE coatings but glow discharge treatment can do it. Cu–PU–PTFE coatings after discharge treatment have the higher wear resistance and lower coefficient of friction. Copyright © 2016 John Wiley & Sons, Ltd.     

Asymmetric ZnO Panel‐Like Hierarchical Architectures with Highly Interconnected Pathways for Free‐Electron Transport and Photovoltaic Improvements

Through a rapid and template‐free precipitation approach, we synthesized an asymmetric panel‐like ZnO hierarchical architecture (PHA) for photoanodes of dye‐sensitized solar cells (DSCs). The two sides of the PHA are constructed differently using densely interconnected, mono‐crystalline and ultrathin ZnO nanosheets. By mixing these PHAs with ZnO nanoparticles (NPs), we developed an effective and feasible strategy to improve the electrical transport and photovoltaic performance of the composite photoanodes of DSCs. The highly crystallized and interconnected ZnO nanosheets largely minimized the total grain boundaries within the composite photoanodes and thus served as direct pathways for the transport and effective collection of free electrons. Through low‐temperature (200 °C) annealing, these novel composite photoanodes achieved high conversion efficiencies of up to 5.59 % for ZnO‐based quasi‐solid DSCs.     

Synthesis of a novel polyphosphazene/triazine bi‐group flame retardant in situ doping nano zinc oxide and its application in poly (lactic acid) resin

A novel polyphosphazene/triazine bi‐group flame retardant in situ doping nano ZnO (A4‐d‐ZnO) was synthesized and applied in poly (lactic acid) (PLA). Fourier transform infrared (FTIR), solid state nuclear magnetic resonance (SSNMR), X‐ray photoelectron spectroscopy (XPS), scanning electron microscope (SEM), transmission electron microscope (TEM), and energy dispersive spectrometer (EDS) were used to confirm the chemical structure of A4‐d‐ZnO. The thermal stability and the flame‐retardant properties of the PLA composites were characterized by thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), limiting oxygen index (LOI), vertical burning test (UL‐94), and micro combustion calorimeter (MCC) test. The results of XPS showed that A4‐d‐ZnO has been synthesized, and the doping ratio of ZnO was 7.2% in flame‐retardant A4‐d‐ZnO. TGA results revealed that A4‐d‐ZnO had good char forming ability (40 wt% at 600°C). The results of LOI, vertical burning test, and MCC showed that PLA/5%A4‐d‐ZnO composite acquired a higher LOI value (24%), higher UL94 rating, and lower pk‐HRR (501 kW/m²) comparing with that of pure PLA. It indicated that a small amount of flame‐retardant A4‐d‐ZnO could achieve great flame‐retardant performance in PLA composites. The catalytic chain scission effect of A4‐d‐ZnO could make PLA composites drip with flame and go out during combustion, which was the reason for the good flame‐retardant property. Moreover, after the addition of A4‐d‐ZnO, the impaired mechanical properties of PLA composites are minimal enough.     

Superior Photostability and Photocatalytic Activity of ZnO Nanoparticles Coated with Ultrathin TiO2 Layers through Atomic‐Layer Deposition

Atomic‐layer deposition (ALD) is a thin‐film growth technology that allows for conformal growth of thin films with atomic‐level control over their thickness. Although ALD is successful in the semiconductor manufacturing industry, its feasibility for nanoparticle coating has been less explored. Herein, the ALD coating of TiO₂ layers on ZnO nanoparticles by employing a specialized rotary reactor is demonstrated. The photocatalytic activity and photostability of ZnO nanoparticles coated with TiO₂ layers by ALD and chemical methods were examined by the photodegradation of Rhodamine B dye under UV irradiation. Even though the photocatalytic activity of the presynthesized ZnO nanoparticles is higher than that of commercial P25 TiO₂ nanoparticles, their activity tends to decline due to severe photocorrosion. The chemically synthesized TiO₂ coating layer on ZnO resulted in severely declined photoactivity despite the improved photostability. However, ultrathin and conformal ALD TiO₂ coatings (≈0.75–1.5 nm) on ZnO improved its photostability without degradation of photocatalytic activity. Surprisingly, the photostability is comparable to that of pure TiO₂, and the photocatalytic activity to that of pure ZnO.     

Characterization and anticorrosive properties of poly(2,3‐dimethylaniline)/nano‐Al2O3 composite synthesized by emulsion polymerization

Poly(2,3‐dimethylaniline)/nano‐Al₂O₃ composite (PAC) was synthesized by emulsion polymerization using dodecyl benzene sulfonic acid as emulsifier and dopant. The structure of PAC was characterized by Fourier fransformation infrared spectroscopy, UV–visible adsorption spectroscopy, and field emission scanning electron microscopy. The thermal stability was studied by thermogravimetric analysis, and the electrochemical performances were studied by cyclic voltammetry measurements. Epoxy coatings containing PAC and poly(2,3‐dimethylaniline) (P(2,3‐DMA)), respectively, were painted on steel, and accelerated immersion tests were performed to evaluate the anticorrosion property of the coatings in 3.5% NaCl solution. The results showed that the addition of PAC and P(2,3‐DMA) could improve the anticorrosion performance of epoxy coating significantly and the PAC coating had higher corrosion resistance than that of P(2,3‐DMA). Copyright © 2013 John Wiley & Sons, Ltd.     

Simple preparation routes for corrosion protection hybrid sol‐gel coatings on AA 2024

In recent years, many hybrid inorganic‐organic systems have been proposed in order to replace the traditional conversion coatings on metals like aluminum, and some results have been promising. However, many proposed solutions are based on complicated processes which are not easy to be adapted to industrial scale. The aim of this study was to establish a simple process leading to the production of highly efficient corrosion protective hybrid sol‐gel coating systems for the aluminum alloys as replacement for the highly hazardous conventional chromate conversion coatings. Hybrid coatings have been realized by means of the sol‐gel process. CeO₂ and ZnO have been introduced as dispersions of nanoparticles in the system and used as corrosion inhibitors. The aim of this work was to obtain pore‐free coatings with increased barrier properties using nanoparticles that possess the double function of pore fillers and corrosion inhibitors. The proposed processes led to coating materials with good adherence to the aluminum substrate and an extremely long life in the accelerated neutral salt spray test according to DIN ISO 9227. Electrochemical impedance spectroscopy approves these results by high impedance values in the low‐frequency region of the Bode plot. Copyright © 2011 John Wiley & Sons, Ltd.