The role of interfacial compatibilization upon the microstructure and electrical conductivity threshold in polypropylene/expanded graphite nanocomposites

Attempts have been made to evaluate the effect of interface and degree of interfacial interaction upon electrical conductivity threshold in polypropylene/expanded graphite (PP/EG) nanocomposites, and dispersion state of graphite nanosheets. For this purpose, maleic anhydride grafted polypropylene (PPgMA) and maleic anhydride grafted EPDM (EPDMgMA) were used as compatibilizer. Nanocomposite samples containing 1–5 vol% of EG were prepared by melt mixing method using laboratory scale internal mixer. Characterization was carried out by using X‐ray diffraction (XRD), differential scanning calorimeter (DSC), thermo‐gravimetric analysis (TGA), scanning electron microscope (SEM), transmission electron microscope (TEM), and rheo‐mechanical spectroscopy (RMS). The conductivity measurements were carried out by using four point probe method according to ASTM D991. Results showed that the conductivity threshold is controlled by the extent of interfacial interaction between PP and EG. So, better conductivity was obtained using PPgMA as compatibilizer which causes higher level of interaction between PP and EG, and therefore better dispersion of the EG nanolayers in the polymer matrix. On the other hand, high levels of compatibilizers, especially EPDMgMA, caused formation of separated aggregates of EG shelled with the compatibilizer, which results in the reduction of conductivity of the nanocomposites. This finding has been verified by SEM, RMS, and conductivity measurements. Effects of EG nanolayers on crystalline structure and thermal decomposition temperature of the nanocomposites have also been investigated by DSC and TGA, respectively. Copyright © 2009 John Wiley & Sons, Ltd.     

Studies on the Crystallization Behavior of Polypropylene Solid Phase Grafted Maleic Anhydride

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马来酸酐-苯乙烯熔融接枝聚丙烯的影响因素及其性能研究

用单螺杆挤出机制备了马来酸酐 (MAH) 苯乙烯 (St)对聚丙烯 (PP)的多组分单体自由基熔融接枝体系 .研究证实了当两种单体物质的量比约为 1∶1时 ,接枝物的接枝率最高 ,而熔体流动速率 (MFR)最大 .对反应体系影响因素的研究表明单体用量和引发剂用量对不同单体用量比的系列接枝物的接枝率会产生不同的影响 ;另外 ,单体用量增加 ,接枝物的MFR减小 ,过氧化二异丙苯 (DCP)用量增加 ,接枝物的MFR增加 .对多单体熔融接枝聚丙烯PP g (MAH co St)的力学性能研究发现 ,选用合适的单体用量比、单体用量和DCP用量时 ,所制备的接枝物可具有与纯PP相当或更佳的力学性能     

Thermal and crystallization studies of short flax fibre reinforced polypropylene matrix composites: Effect of treatments

The effect of fibre treatments on thermal stability of flax fibre and crystallization of flax fibre/polypropylene composites was investigated. For thermal stability study, flax fibres have been treated using maleic anhydride, maleic anhydride polypropylene copolymer, vinyltrimethoxy silane and alkalization. In order to compare thermal stability of flax fibres thermogravimetry (TG) analysis has been used. Kinetic parameters have been determined by Kissinger method. Results showed that all treatments improved thermal stability of flax fibres. For crystallinity analysis, three different techniques have been used, differential scanning calorimetry analysis (DSC), pressure–volume–temperature (PVT) measurements for analysis of volume shrinkage and polarized optical microscopy (POM). All techniques results showed that addition of flax fibre increased crystallization rate. Besides, depending on fibre surface treatment and crystallization temperature, flax fibre/PP composites can show transcrystallinity.     

Non-isothermal crystallization, melting behavior and polymorphism of polypropylene in β-nucleated polypropylene/recycled poly(ethylene terephthalate) blends

β-Nucleated polypropylene (PP), non-compatibilized and compatibilized β-nucleated PP/recycled poly(ethylene terephthalate) (r-PET) blends were prepared on a twin-screw extruder. The compatibilizers were maleic anhydride grafted PP (PP-g-MA), glycidyl methacrylate grafted PP (PP-g-GMA), maleic anhydride grafted polyethylene-octene (POE-g-MA) and polyethylene-vinyl acetate (EVA-g-MA) elastomers. Effects of r-PET content, compatibilizer type and content, pre-melting temperature and time on the non-isothermal crystallization and melting behavior, and polymorphism of PP in the blends were investigated by differential scanning calorimeter (DSC). DSC results show that the crystallization temperature of PP crystallized predominantly in β-modification was higher than that of neat PP. In the non-compatibilized blend, PP matrix crystallized mainly in α-modification even if r-PET content was only 10 wt%. However, PP-g-MA compatibilization made PP matrix crystallize mainly in β-modification, but PP-g-GMA, POE-g-MA and EVA-g-MA did not improve the β-modification content distinctly. The α-crystal melting peak temperature of PP decreased with increasing pre-melting temperature, but r-PET content, compatibilizer type and content as well as pre-melting time had no obvious effect on the melting temperature of PP. The increase in PP-g-MA content, pre-melting temperature and time was benefit for the formation of β-modification. It is suggested that the β-nucleating agent is encapsulated or dissolved in polar r-PET in β-nucleated PP/r-PET blend, addition of PP-g-MA to the non-compatibilized blend resulted in transferring β-nucleating agent from r-PET phase into PP phase, the increase in PP-g-MA content, melting temperature and time was benefit for transferring β-nucleating agent from r-PET phase into PP phase. The non-isothermal crystallization kinetics of PP in the blends were evaluated by Mo’s method.     

Preparation of poly(propylene)/clay layered nanocomposites by melt intercalation from pristine montmorillonite (MMT)

Poly(propylene)/clay nanocomposites were prepared by melt intercalation, using pristine montmorillonite (MMT), hexadecyl trimethyl ammonium bromide (C16), poly(propylene) (PP) and maleic acid (MA) modified PP (MAPP), The nanocomposites structure is demonstrated using X‐ray diffraction (XRD) and high resolution electronic microscopy (HREM). Our purpose is to provide a general concept for manufacturing polymer nanocomposites by melt intercalation starting from the pristine MMT. We found different kneaders (twin‐screw extruder or twin‐roll mill) have influence on the morphology of the PP/clay nanocomposites. Thermogravimetric analysis (TGA) shows that the thermal stability of PP/clay nanocomposites has been improved compared with that of pure PP. Copyright © 2003 John Wiley & Sons, Ltd.     

Influence of thermal and UV treatment on the polypropylene/graphite composite

Electrically conductive polypropylene/graphite (PP/graphite) composites were prepared via blending granulated PP with maleic anhydride grafted PP and natural graphite. Electrical conductivity of prepared samples containing either 65, 70, or 75 wt% of graphite was measured and the most conductive sample containing 75 wt% of graphite was exposed to UV irradiation for 1 and 24 h or thermally treated at 170 °C for 1 h. The influence of thermal and UV exposure on the structural and electrical changes in such treated samples was studied. Local current measurements on the surface were made using scanning spreading resistance microscopy and morphology of the surface was studied by atomic force microscopy. X-ray diffraction analysis, infrared and Raman spectroscopy were also used for the structural characterization. Properties of treated and untreated samples are compared and differences are discussed.     

The effect of compatibilizing and coupling agents on the mechanical properties of glass bead filled PP/PET blends

PP/PET blends (95/5) filled with 50% by weight of glass beads were prepared and studied at morphological and mechanical level, and compared with its analogous samples of glass bead-filled PP. The influence of a compatibilizing agent (maleic anhydride grafted polypropylene) and different silane coupling agents was analysed. It has been found that PET embeds glass bead surface independently on the silane coupling agent employed. Addition of MAPP in PP/PET blends leaded to tensile strength values similar to those of unfilled PP, but rupture takes place in a brittle manner.     

Fracture studies of polypropylene/nanoclay composite. Part I: Effect of loading rates on essential work of fracture

Polypropylene (PP)/Montmorillonite (MMT) nanoclay based composite was prepared by melt compounding with maleic anhydride grafted polypropylene (MA-g-PP) as a compatibilizer in a twin-screw extruder, and the test specimens were injection molded. Mechanical properties such as tensile modulus, flexural modulus, yield strength and maximum percent strains were measured for pure PP and PP based nanocomposite to establish the effect of clay platelet reinforcement. The fracture properties were measured by using the essential work of fracture (EWF) method. PP/clay nanocomposite shows 25% improvement in specific EWF compared to pure PP. The variation of EWF parameters with loading rate is discussed, whilst the mechanisms of fracture are considered in a subsequent paper.     

Morphology of isotactic polypropylene-polyamide 66 blends and their mechanical properties

Compounds were prepared with isotactic polypropylene (iPP) matrix and recycled polyamide 66 fibres (PA66), which were obtained as soft waste in industrial production process. Blends with pristine PA66 pellets were prepared as comparison. The blends showed the presence of PA66 particles dispersed in the PP continuous phase. Considering the incompatibility of the two polymers the addition of isotactic polypropylene grafted with maleic anhydride (iPPgMA) as compatibilizer was investigated: the blends were characterized by thermal, mechanical, dynamic-mechanical and morphological analyses. The presence of the compatibilizer significantly influences the morphology of the blends, inducing a finer dispersion and promoting interfacial adhesion. The characterization of pristine and recycled PA66 did not show a meaningful difference in the value of molecular weight, on the other hand marked differences were presented in the flexural moduli of the two materials; analogous differences were exhibited by the blends: compounds prepared with recycled PA66 showed flexural moduli higher than compatibilized blends with pristine PA66.     

纳米CaCO_3/相容剂/PP中的界面相互作用研究

采用不同相容剂(PP-g-MAH、POE-g-MAH和EVA-g-MAH)制备了不同界面相互作用的纳米CaCO3(CC)/相容剂/PP体系,研究了相容剂/PP和相容剂/CC界面相互作用对PP/CC的结晶形态、结晶行为、熔融特性和力学性能的影响.观察到PP/CC界面相互作用提高PP结晶温度和PP/CC的模量和冲击强度,但降低了屈服强度.相容剂/CC界面相互作用进一步提高了PP/CC的结晶温度.PP/相容剂界面相互作用取决于PP与相容剂相容性.PP/PP-g-MAH相容性高有利于提高PP/CC的异相成核作用和PP/CC屈服强度和模量,但降低冲击强度.PP/POE-g-MAH部分相容对相容剂/CC界面的异相成核作用、PP/CC屈服强度和模量影响不大,可明显提高冲击强度.但PP/EVA-g-MAH不相容导致PP/CC冲击强度明显降低.     

Flame retardant polypropylene through the joint action of sepiolite and polyamide 6

The influence of the incorporation of polyamide-6 (PA) and natural sepiolite nanoparticles on both the thermal degradation and fire behaviour of polypropylene (PP) matrix has been investigated by thermogravimetric analysis (TGA) and mass loss calorimetry. For that purpose, PP/PA blends and nanocomposites thereof were prepared by melt processing. TGA results evidenced that the use of maleic anhydride grafted-polypropylene (MA-g-PP) as compatibilizer led to a significant improvement in thermal stability under air. Such improvement was linked to the formation of a char layer preventing the thermo-oxidative degradation of PP. Interestingly, the thermal resistance of this char layer was further improved by adding 5 wt% of natural sepiolite leading to important increase of time to ignition and reduction of peak of heat release rate (pHRR) during mass loss calorimeter test.     

Flammability, structure and mechanical properties of PP/OMMT nanocomposites

Polypropylene/organoclay (PP/OMMT) nanocomposites were prepared in a twin-screw corotating extruder using two methods. The first method was the dilution of commercial (PP/50% Nanofil SE3000) masterbatch in PP (or PP with commercial flame retardant). The second method consists of two stages was the extrusion of maleic anhydride grafted polypropylene (PP-g-MAH) with commercially available organobentonite masterbatch in first stage and dilution of the masterbatch in PP (or PP with commercial flame retardant) in second stage. XRD results showed no intercalation in composites obtained from commercial masterbatch without compatibilizer and semi - delamination for compatibilized systems. Tensile tests revealed that nanocomposites with 5% of organoclay have a slightly higher tensile modulus and tensile strength than pristine PP, however addition of the commercial flame retardant (FR) reduces mechanical parameters to roughly the level of those for neat PP. PP/OMMT composites have approx. 25% higher oxygen index than pristine PP, and this changes slightly after the addition of FR. The cone calorimeter tests showed a decrease of a heat release rate (HRR) and a mass loss rate (MLR) after the addition of FR.     

助剂对可生物降解聚碳酸亚丙酯/聚丙烯非织造布切片性能的影响

采用熔融共混法研究助剂马来酸酐(MAH)、马来酸酐接枝聚丙烯(PP-2)对可生物降解聚碳酸亚丙酯(PPC)/聚丙烯(PP)非织造布切片结构与性能的影响.红外谱图表明MAH和PP-2的酸酐官能团与PPC发生了开环反应.MAH、PP-2可显著提高切片的拉伸强度,当MAH,PP-2用量为1%和2%时,切片拉伸强度较不添加助剂时分别提高了116%和101%.MAH,PP-2的加入降低了切片的熔体流动速率,提高了特性黏数,同时提高了切片的玻璃化转变温度(Tg)和热分解温度,扩大了切片的使用和加工温度范围.当MAH用量为1%时,切片Tg提高了4℃.当MAH,PP-2用量为1%和2%时,切片5%热分解温度分别提高了44℃和20℃.加入MAH、PP-2的切片断面的微观形貌图显示切片内部凹陷和空洞较少,较为平整,PP-2改善切片相容性的效果优于MAH.PPC和PP置于磷酸缓冲液中30天的降解率分别为4.30%和0%,说明PP在磷酸缓冲液中几乎不降解.加了助剂的切片30天的降解率在3.80%以上,说明制备的PPC/PP非织造布切片是可降解的,对环境友好.开环反应、增加切片界面黏附力、降低界面张力等可能是助剂提高切片性能的作用机理.     

A study of PP/PET composites: Factorial design,mechanical and thermal properties

Due to the economic importance of polypropylene (PP) and polyethylene terephthalate (PET), and the large amount of composites made with PP matrix and recycled PET as reinforcing material; an investigation was performed regarding the mechanical and thermal behavior of PP composites containing recycled polyethylene terephthalate fibers (rPET). Interfacial adhesion between the two materials was achieved by adding a compatibilizer, maleic anhydride grafted polypropylene, PP-g-MA. Mechanical behavior was assessed by tensile, flexural, impact and fatigue tests, and thermal behavior by HDT (Heat Deflection Temperature). Fractured surfaces and fiber were investigated by scanning electron microscopy. Multiple regression statistical analysis was performed to interpret interaction effects of the variables. Tensile strength, tensile modulus, flexural strength, flexural modulus and HDT increased after rPET fiber incorporation while strain at break, impact strength and fatigue life decreased. Addition of compatibilizer increased tensile strength, flexural strength and flexural modulus, fatigue life and HDT while tensile modulus, strain at break and impact strength decreased. However, at low fiber content, the impact strength increased, probably due to nucleation effects on PP.     

滑石粉及混炼顺序对PA6/PP/MAPP合金相形态及力学性能的影响

通过挤出和注射成型制备了滑石粉(Talc)填充的尼龙6/聚丙烯/马来酸酐接枝聚丙烯(PA6/PP/MAPP)合金, 研究了Talc和混炼顺序(一步法和PA6母料法)对合金相形态和力学性能的影响. 场发射扫描电镜(FESEM)分析结果表明, 添加Talc后注射样条中心部分的PP相由球状转变为沿流动方向取向的有分支的条状结构, 且用PA6母料法制样比用一步法制样的相形态更为精细. 溶解PA6相后对PP相进行热重分析(TGA), 确定了Talc在PA6相和PP相中的分布比例, Talc选择性分布于PA6相中. PA6母料法中Talc的分散好于一步法. 研究了材料的拉伸、 弯曲、 冲击、 热变形温度和动态力学性能, Talc的添加能够明显提高材料的刚性, 且母料法样品的性能优于一步法样品.     

Compatibilized PP/EPDM/PA6 ternary blends: extended morphological studies

Polypropylene (PP)/polyamide6 (PA6)/ethylene propylene diene monomer (EPDM) (70/15/15) ternary polymer blends compatibilized with maleic‐anhydride‐grafted EPDM (EPDM‐g‐MA) were prepared by melt blending using a twin‐screw extruder (TSE) in different processing conditions (barrel temperature profile, screw speed, and mixing sequence). The microstructures of prepared ternary blends were studied and compared to the predictions of spreading coefficient, minimum relative interfacial energy (RIE), and dynamic interfacial energy phenomenological models. The observed morphologies were somehow different from the model predictions. Copyright © 2011 John Wiley & Sons, Ltd.     

非水滴定和傅立叶红外光谱在聚丙烯马来酸酐接枝物表征中的应用

采用非水滴定法中的无机碱直接滴定方法测定了马来酸酐在聚丙烯上的接枝率,并对该方法作了可行性验证,讨论了非水滴定中的两个难点：化学计量比的确定和滴定终点的判断。通过傅立叶红外光谱法(FTIR)对聚丙烯马来酸酐接枝物的纯化效果、自由基引发反应对非水滴定的影响及聚丙烯接枝马来酸酐的反应机理作了定性分析,并结合非水滴定的数据绘制了红外定量校准曲线。     

A practical way of grafting maleic anhydride onto polypropylene providing high anhydride contents without sacrificing excessive molar mass

This study reports a reactive extrusion process leading to very high levels of anhydride grafting (2.5–3 wt %) along polypropylene backbone without recovering grafted PP waxes at the die exit. Such high graftings are attainable without excessive degradation of the PP chain by using a brominated reagent. Simultaneously, this brominated reagent allows the tuning of the grafted PP crystallinity via epimerization of the PP backbone. Indeed, the synthesis of a mainly isotactic/atactic stereoblock polymer containing high levels of grafted succinic anhydride moieties is demonstrated by NMR and melting enthalpies recorded by DSC are definitely observed depressed and broadened. Grafting levels of around 3 wt % have been achieved and ascertained by both chemical titration and NMR spectroscopy. In addition, FTIR spectroscopy reveals an unusual observation: for the first time, only one single pair of symmetric and asymmetric carbonyl stretching bands are observed on those grafted PP, while, in other processes of anhydride grafting, those symmetric and asymmetric bands were both split in at least two bands. This suggests, for the here reported process, the absence of interacting grafted anhydride rings, i.e., absence of closely grafted anhydride moieties and absence of poly(maleic anhydride). All those observations support that this “bromine route” brings a really new grafting process for PP. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 2936–2947, 2008     

Influence of hyperbranched polymers on the interfacial tension of polypropylene/polyamide‐6 blends

The compatibilizing effect of polypropylene (PP) grafted with hyperbranched polymers (PP–HBP) has been investigated in PP/polyamide‐6 (PA‐6) blends. Because of its high reactivity and diffusitivity, PP–HBP has been shown to be a more effective compatibilizer in decreasing the interfacial tension than the commonly used maleic anhydride–grafted polypropylene (PP–MAH). This article describes the influence of PP–HBP and PP–MAH on the interfacial tension between PP and PA‐6, as measured by the deformed drop‐retraction method (DDRM). Overall, PP–HBP yielded lower interfacial tension values between PP and PA‐6, which resulted in a finer particle size of the secondary phase. The time dependence of the interfacial tension can be monitored by DDRM, enabling evaluation of the diffusitivity and reactivity of the compatibilizer. A model based on particle coarsening has been developed to describe the time dependence of the interfacial tension. This model showed that the diffusitivity and reactivity for PP–HBP was higher than that of PP–MAH. Therefore, PP–HBP has strong potential as a compatibilizer in diffusitivity‐dependant processes such as film coextrusion and fusion bonding. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 2069–2077, 1999