Use of chemiluminescence to the study of photostability of automotive coatings

Chemiluminescence (CL) imaging has been used to study the photodegradation of two automotive coatings, a melamine-crosslinked acrylic resin and an acrylic Polyurethane, as a function of artificial weathering time. Characteristics of the CL emission from coatings, the influence of light stabilizers and different types of sample were studied. The results indicate that the method is highly sensitive and can be used to measure photodegradation in unstabilized and stabilized coatings after only 48 h and 100–200 h of exposure, respectively. Measurements can be carried out on free clearcoats or on clearcoats applied on metallic panels. It is also possible to assess the degradation of individual layers in multiple-layer coating systems. Extrapolation to the failure time of coatings by CL is not yet achievable, but results show that the technique is useful for rapidly screening the relative performance of new coating formulations or light stabilizers added to clearcoats.     

Synthesis, characterization, and antifouling potential of functionalized copper nanoparticles

The synthesis, characterization, and antimicrobial properties of functionalized copper nanoparticle/polymer composites are reported. Copper nanoparticles (Cu NPs) are stabilized by surface attachment of the acrylic functionality that can be copolymerized with other acrylic monomers, thus, becoming an integral part of the polymer backbone. Biological experiments show that Cu NP/polymer composites exhibit antimicrobial activity similar to that of conventional copper-based biocides. Atomic absorption spectroscopy shows the smallest amount of copper ions leaching from chemically bound acrylated Cu NPs compared to the nonfunctionalized biocides. These composites have a strong potential for use in antibacterial or marine antifouling coatings.     

Kinetics of bulk polymerisation and Gompertz's law

The kinetics of bulk photo-polymerisation of multifunctional monomers, leading to highly cross-linked polymers, has been investigated by in situ real-time Raman spectroscopy. The decrease with time of the monomer content is described by a modified Gompertzian function originally developed for population dynamics. This function is flexible enough to take into account inhibitor effect, gel effect and glass effect which are characteristic for curing of technical polymer coatings. Layers of commercial acrylic resins with a thickness of 50 μm, with commercial initiators, are taken as model systems for the UV-curing. The proof-of-concept is presented that the combination of Raman hardware and Gompertzian software enables systematic laboratory tests of curable systems.     

The role of humidity in the photooxidation of acrylic melamine coatings

Predicting the weatherability of acrylic melamine coatings commonly used as enamel clearcoats requires a detailed understanding of each of the factors that influence photooxidation kinetics. Previous work¹ has shown that the photooxidation rate in coatings can be written as the following function of hydroperoxide concentration: photooxidation rate = K[YOOH] + M. The existence of a measurable photooxidation rate in the absence of hydroperoxide (i.e. a non-zero value of the intercept, M) has been observed only in melamine crosslinked coatings. It has also been observed that the photooxidation rate in acrylic melamine coatings increases with increasing humidity. In contrast, for urethane crosslinked coatings the value of M is zero, and the photooxidation rate is independent of humidity. In this paper, infrared spectroscopic measurements of functional group changes (e.g. carbonyl growth and crosslink scission) are used to measure photooxidation rates in acrylic melamine coatings during UV exposures at different humidities. Comparisons of these rates to measured hydroperoxide concentrations for the same coatings and exposures reveal that the increase in photooxidation rate with humidity is due to the fact that the intercept M increases with increasing humidity. Since the intercept is zero under dry conditions, the chemical reactions responsible for the intercept in melamine crosslinked coatings must involve both UV light and moisture. These results confirm the importance of accurately controlling the humidity during UV exposure for predicting the weatherability of melamine crosslinked coatings.     

Electrochemical copolymerization of N-vinylazoles with acrylic acid at iron and copper electrodes

Possibility of electrochemical synthesis of polymeric coatings based on copolymers of 1-vinyl-1,2,4-triazole and 1-vinylimidazole with acrylic acid at iron and copper electrodes with aryldiazonium salt as initiator has been demonstrated. Dielectric properties of the so prepared polymeric coatings have been studied. Degradation of 1-vinylimidazole copolymers with acrylic acid has been slower than that of other acrylic acid copolymers.     

Magic-angle 13C-NMR of cured and degraded acrylic copolymer/melamine formaldehyde coatings

Magic-angle carbon-13 NMR has been used to probe the structure and dynamics of acrylic copolymer melamine formaldehyde crosslinked coatings. Changes in chemical composition that occur in conventional accelerated weathering tests were found to be dominated by hydrolysis of acrylic-melamine crosslinks and subsequent formation of melamine-melamine crosslinks. Evidence for photo-oxidation was also observed. These results are in substantial agreement with infrared measurements also made on these coatings. Gated high-power decoupling experiments were used to determine relative mobilities of the different carbon resonances as a function of acrylic copolymer composition and as a function of degradation. It was found that motion of the side-chain carbons on the acrylic copolymer was not sensitive either to the chemical composition of the coating or to the extent of degradation. Mobilities of the main-chain carbons of the acrylic copolymer decrease with increasing glass transition temperature of the acrylic copolymer. For acrylic copolymers containing styrene, it is found that the main-chain carbon mobilities decrease with weathering. The melamine triazine ring becomes very rigid after degradation consistent with the formation of short melamine-melamine crosslinks.     

PREPARATION AND PROPERTIES OF THERMOSETTING ACRYLIC COATINGS USING TITANIUM-OXO-CLUSTER AS A CURING AGENT

Thermosetting acrylic coatings were prepared by using carboxyl acid group-containing acrylic oligomer and curing with titanium-oxo-clusters which were first pre-hydrolyzed from titanium n-butoxide.The curing ability of the titanium-oxo-cluster was examined using a microdielectric analytical(DEA)curing monitor,Fourier transformed infrared spectroscopy(FTIR),and Soxhlet extraction experiments,and the properties of the resulted coatings were investigated with pendulum hardness tester,dynamic mechanical anal...     

Multipurpose smart hydrogel systems

This paper represents the review of the last investigations in the field of smart polymeric hydrogels and our contribution to this matter. New hydrogel systems and nanocomposites based on acrylic monomers (acrylamide, acrylonitrile, acrylic acid, N-isopropylacrylamide etc.) with incorporated nanosized colloidal silver, hydroxyapatite and carbon nanotubes with a new set of properties have been obtained and examined. These systems can sharply change their characteristics when minor external physical (electric and magnetic fields, temperature etc.) or chemical (pH, ionic strength) stimuli are applied. Such stimulus-responsive polymeric systems are very promising from the standpoint of different medical applications, especially for the development of intelligent drug delivery systems. On the base of designed hydrogel iontophoretic transdermal therapeutic systems, endoprosthesis for the replacement of bone tissue and hydrogel burns coatings with immobilized mesenchymal cells were obtained and tested.     

A model for the drying process during film formation in waterborne acrylic coatings

Establishing drying mechanisms during film formation in waterborne acrylic coatings is a technologically important problem, however complex, and still poorly understood. A model for the prediction of evaporation kinetics is proposed in this paper, where films are supposed to dry normally with respect to the film surface, and a drying front separates a top dry region from a bottom wet region. The model accounts for the competition between water evaporation and particle diffusion that determines the degree of vertical homogeneity, but also for the competition between water evaporation and particle deformation that ultimately establishes the rate-determining step in film formation processes. The model was validated by performing gravimetric water-loss experiments on latexes of acrylic polymers of various composition, various particle size and stabilizing systems, under different environmental temperatures and humidity, and various initial film thicknesses in order to evaluate the effect of the different factors that can in principle influence the film formation process.     

Nitroxide kinetics during photodegradation of acrylic/melamine coatings

Photooxidation of bis (2,2,6,6-tetramethylpiperidinyl-4) sebacate to nitroxide has been followed by electron paramagnetic resonance in acrylic melamine coatings under a number of ultraviolet light exposure conditions. The strong relationships observed between nitroxide kinetic behaviour, coating composition and exposure condition suggest that nitroxide kinetics analysis could be useful in probing coating photodegradation. This approach, together with infrared spectroscopic measurements of chemical changes on degradation, has suggested a novel mechanism, viz. photo-assisted hydrolysis, to explain the observation that photodegradation in acrylic melamine coatings proceeds more rapidly under more humid conditions. Photo-assisted hydrolysis of melamine ether crosslinks yields formaldehyde which can promote free radical oxidation leading to a more rapid photodegradation of these coatings under humid conditions than under dry conditions.     

Covalent immobilization of chitosan on surfaces with anchoring layers of poly(glycidyl methacrylate) and maleic anhydride copolymers

The method for producing chitosan coatings on solid surfaces with anchoring layers of poly(glycidyl methacrylate) and maleic anhydride copolymers has been proposed. It is shown that, owing to a high reactivity of epoxy and anhydride groups, the efficiency of immobilization and the stability of the coatings are considerably higher than those prepared by the conventional method of chitosan grafting onto the surface modified by poly(acrylic acid). The properties of chitosan coatings are examined via atomic force microscopy, X-ray photoelectron spectroscopy, ellipsometry, and electrokinetic measurements. Depending on the anchoring layer used, the total thickness of the coatings is 6–16 nm with an rms roughness less than 1.2 nm, while the isoelectric points of the surfaces modified with chitosan are located in the pH range 5–6.     

Investigation of the peel test for measuring self-cleanable characteristic of fluorine-modified coatings

The self-cleanable ability of coatings is important to prevent or remove polluting fingerprints, dust, water and oils for a number of applications. Fluorocarbon polymers have been used to provide self-cleanable ability due to their low surface energy. The efficiency of fluorine-modified coatings has been evaluated by measuring surface free energy using a contact angle measurement. However, this method is not sufficient to define the polluting-preventive ability or removability of fluorine-modified coatings due to the amount of fluorine content.A peel test can be used to determine the self-cleanable characteristics of fluorine-modified coatings by evaluating adhesion between the coating surface and pressure sensitive adhesives (PSAs). In addition, adhesion can be used to predict the amount of polluting-preventive ability or removability of coatings by comparing the peel strength of commercial PSAs. We designed fluorine-modified acrylic resins with different fluorine contents for a new testing method. Comparing the contact angle measurement with the peel test results, the peel test for the self-cleanable characteristic of coatings was more suitable than the contact angle measurement to predict the polluting-preventive ability and removability of coatings.     

Electrical and optical properties of ceramic–polymer nanocomposite coatings

Transparent, conductive composite coatings were fabricated from suspensions of poly(vinyl acetate‐acrylic) (PVAc‐co‐acrylic) copolymer latices (50–600 nm) and nanosized antimony‐doped tin oxide (ATO) particles (～15 nm). The suspensions were deposited as coatings onto poly(ethylene terephthalate) substrates and dried at 50 °C. Microstructure studies using field emission scanning electron microscopy and tapping‐mode atomic force microscopy (TMAFM) indicated that the latex particles coalesced during drying and forced the ATO particles to segregate into the boundaries between the latex particles. Low phase contrast was observed with TMAFM; this result was consistent with the presence of PVAc‐co‐acrylic in the ATO‐rich phase of the composite. The conductivity of the composite coatings followed a percolation power‐law equation, with the percolation threshold between 0.05 and 0.075 volume fractions of ATO and the critical conductivity exponent ranging from 1.34 to 2.32. The highest direct‐current conductivity of the composite coatings was around 10^?2 S/cm. The optical transmittance and scattering behavior of the coatings were also investigated. Compared with the PVAc‐co‐acrylic coating, the composite coatings had lower transparency because of the Rayleigh scattering. The transparency of the composite coatings was improved by a reduction in the coating thickness. The best transparency for the coatings with a direct‐current conductivity of approximately 10^?2 S/cm was around 85% at a wavelength of 600 nm. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 1744–1761, 2003     

Functionalised Microgels for Acrylic Coatings

Summary: Aqueous acrylic dispersions of hydroxy-functionalised copolymer microgel particles crosslinked with allyl methacrylate were synthesized by emulsion polymerization. The microgels were investigated as reactive polymer fillers in mixtures with a water-borne film-forming dispersion. Properties of coatings cast from mixtures of aqueous dispersion of hard microgel particles and film-forming water-borne dispersion were investigated. The swelling behaviour of microgels in selected solvents (aliphatic ketones) as a function of microgel composition is discussed as well. It was found that the swelling ability of microgels decreased with growing degree of crosslinking. Microgels comprising copolymerised butyl methacrylate swelled less in aliphatic ketones than microgels without this comonomer. This work was focused mainly on the influence of microgels incorporated in the commercial solvent-borne acrylic binders on the properties of coatings. It was shown that the application of microgels that were redispersed in acetone did not affect the surface appearance and transparency of coatings. Moreover, the presence of microgel network precursors accelerated film curing at ambient temperature and improved the final hardness of coatings.     

Distribution of emulsified monomers with different water solubility

The location and distribution of acrylic acid and styrene in emulsions made with a cationic surfactant, cetyltrimethylammonium bromide (CTAB), or an anionic surfactant, sodium dodecylsulfate (SDS), were determined with ultra-violet spectroscopy, conductivity, and potentiometry. In these systems, the acrylic acid remains in the aqueous phase near the micelle surface, whereas the styrene is located in the micelles or in emulsified droplets. In the absence of acrylic acid, some of the styrene is solubilized in the micelle interior and some is adsorbed at the micelle inner surface. Upon addition of acrylic acid, all the styrene is displaced to the center of the micelles. The interaction between acrylic acid and CTAB micelles is stronger than that between acrylic acid and SDS micelles. With CTAB, acrylic acid is adsorbed at the micelle surface, whereas with SDS, acrylic acid remains in the intermicellar solution. These differences can account for the differences reported in the emulsion copolymerization of acrylic acid and styrene using CTAB or SDS.     

水溶性聚丙烯酸类卷材涂料前驱成膜物的制备

以丙烯酸、丙烯酸丁酯和甲基丙烯酸甲酯为单体,采用自由基聚合法制备了聚丙烯酸卷材涂料前驱成膜物,获得了适宜的制备工艺条件。研究表明,以三元共聚体系聚合产物为根本,以氨基树脂为交联剂,三乙胺为中和剂,可制备令人满意的水溶性聚丙烯酸卷材涂料前驱成膜物,为开发水溶性聚丙烯酸卷材涂料提供了基础数据。     

Features of reaction amino-cyclocarbonate for production of new type nonisocyanate polyurethane coatings

We have studied different ways of preparing UV resistant oligomers with terminated cyclocarbonates, epoxy and amino groups. We have studied possibility of preparing HNIPU UV stable coatings. Linear and branched amino containing oligomers based on di- and tricyclocarbonates and primary diamines were investigated. It was found that oligomers should be used for curing epoxy-saturated resins, but since the residual quantity of amines this system can't be used for UV resistant coatings. The same problem was in system on the base of nonisocyanate epoxy-urethane oligomers cured by tertiary amines. Coating on the base of acrylic cyclocarbonates and oligomers with primary amines are similar to conventional polyurethane coatings on the base of acrylic hydroxyl containing oligomers and isocyanates, but mechanical properties and chemical resistance are better.     

An innovative, easily fabricated, silver nanoparticle-based titanium implant coating: development and analytical characterization

Microbial colonization and biofilm formation on implanted devices represent an important complication in orthopaedic and dental surgery and may result in implant failure. Controlled release of antibacterial agents directly at the implant site may represent an effective approach to treat these chronic complications. Resistance to conventional antibiotics by pathogenic bacteria has emerged in recent years as a major problem of public health. In order to overcome this problem, non-conventional antimicrobial agents have been under investigation. In this study, polyacrylate-based hydrogel thin coatings have been electrosynthesised on titanium substrates starting from poly(ethylene glycol diacrylate)–co–acrylic acid. Silver nanoparticles (AgNPs) with a narrow size distribution have been synthesized using a “green” procedure and immobilized on Ti implant surfaces exploiting hydrogel coatings’ swelling capabilities. The coatings have been characterized by XPS and SEM/EDX, while their silver release performances have been monitored by ICP–MS. The antibacterial activity of these AgNP-modified hydrogel coatings was tested evaluating in vitro inhibition growth of Staphylococcus aureus, Pseudomonas aeruginosa and Escherichia coli, among the most common pathogens in orthopaedic infections. Moreover, a preliminary investigation of the biocompatibility of silver-loaded coatings versus MG63 human osteoblast-like cells has been performed. An important point of strength of this paper, in fact, is the concern about the effect of silver species on the surrounding cell system in implanted medical devices. Silver ion release has been properly tuned in order to assure antibacterial activity while preserving osteoblasts’ response at the implant interface.

Easy Synthesis of Ageing-Resistant Coatings with Tunable Wettability by Atmospheric Pressure Plasma

This study presents a simple and dry approach to synthesize stable, thin organic coatings with tunable wettability by injecting appropriate quantities of propargyl methacrylate (propaMA) and acrylic acid (AA) into a dielectric barrier discharge operating at atmospheric pressure. Deposition rates of up to 11 nm s^?1 can be achieved, thanks to the high reactivity of the propaMA monomer in the discharge. The AA monomer exhibits a weaker reactivity but, as evidenced by IRRAS and XPS analyses, allows introducing polar groups into the coating, thereby modifying the surface wettability. The surface is thus shown to be tunable from highly hydrophobic (WCA = 140°, pure propaMA coatings) to highly hydrophilic (WCA = 15°, pure AA coatings) by adjusting the monomer ratio in the discharge. These coatings have been deposited on polypropylene (PP) substrates, and the resulting WCA is shown to remain constant for at least 64 days, ageing that is remarkably slow compared with plasma functionalization that usually leads to rapid hydrophobic recovery.     

Effect of acrylic polymer and nanocomposite with nano-SiO2 on thermal degradation and fire resistance of APP-DPER-MEL coating

Acrylic nanocomposite and flame retardant coatings with different acrylic polymers were prepared. The effect of molecular structure and molecular weight of acrylic resins and nanocomposite with nano-SiO₂ on the interaction and char formation of ammonium polyphosphate-dipentaerythritol-melamine (APP-DPER-MEL) coating was investigated using differential thermal analysis (DTA), thermogravimetry (TG), Limiting Oxygen Index (LOI), scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS) and fire protection test. The interaction of APP, DPER, MEL and 3F-1 acrylic resin led to the formation of intumescent coherent char at 300-450 °C. Owing to low molecular weight and lack of benzene rings, F-963 acrylic resin decomposed at lower temperature than APP, and hence their endothermic interaction was destroyed. The well-distributed nano-SiO₂ particles in acrylic nanocomposite could modify char formation and anti-oxidation of char structure at high temperature. It is noted that the fire protection properties of nanocoating with acrylic nanocomposite were better than those of flame retardant coatings with conventional acrylic resins.