Liquid dewetting of ultrathin polystyrene films: Is there a molecular architecture effect?

We have used a liquid dewetting method to investigate the glass transition temperature T_g of high molecular weight linear, long branched 3-arm star, and short branched 8-arm star polystyrene (PS) in the form of ultrathin films. The results of these dewetting experiments are consistent with prior studies of dewetting of linear PS films and show that, independent of molecular architecture, the glass transition temperature T_g reductions with decreasing film thickness, while important below about 20 nm, are weaker than those observed for linear PS supported on a rigid substrate and as well as those observed in freely standing films. The lack of a strong molecular architecture effect on the T_g-reductions is consistent with the T_g reductions for the dewetting from a liquid substrate reflects changes in segmental dynamics upon confinement rather than chain effects. This contrasts with changes, including increases seen in dewetting from a rigid substrate, for different molecular architectures reported in the literature.     

Viscoelastic properties of ultrathin polycarbonate films by liquid dewetting

A liquid dewetting method for the determination of the viscoelastic properties of ultrathin polymer films has been extended to study thickness effects on the properties of ultrathin polycarbonate (PC) films. PC films with film thicknesses ranging from 4 to 299 nm were placed on glycerol at temperatures from below the macroscopic glass transition temperature (T_g) to above it with the dewetting responses being monitored. It is found that the isothermal creep results for films of the same thickness, but dewetted at different temperatures can be superposed into one master curve, which is consistent with the fact of PC being a thermorheologically simple material. Furthermore, the results show that the T_g of PC thin films is thickness dependent, but the dependence is weaker than the results for freely standing films and similar to literature data for PC films supported on rigid substrates. It was also found that the rubbery plateau region for the PC films stiffens dramatically, but still less than what has been observed for freely standing polycarbonate films. The rubbery stiffening is discussed in terms of a recently reported model that relates macroscopic segmental dynamics with the stiffening. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2015 , 53, 1559–1566     

Effect of sample preparation on the glass‐transition of thin polystyrene films

We have investigated the effect of sample preparation on the glass‐transition temperature (T_g) of thin films of polystyrene (PS). By preparing and measuring the glass‐transition temperature T_g of multilayered polymer films, we are able to assess the contribution of the spincoating process to the reduced T_g values often reported for thin PS films. We find that it is possible to determine a T_g even on the first heating cycle, and that by the third heating cycle (a total annealing time of 15 min at T = 393 K) the T_g value has reached a steady state. By comparing multilayered versus single layered films we find that the whole T_g depends only on the total film thickness, and not on the thickness of the individual layers. These results strongly suggest that the spincasting process does not contribute significantly to T_g reductions in thin polymer films. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 4503–4507, 2004     

Viscoelasticity of nanobubble‐inflated ultrathin polymer films: Justification by the coupling model

The nanobubble inflation method is the only experimental technique that can measure the viscoelastic creep compliance of unsupported ultrathin films of polymers over the glass–rubber transition zone as well as the dependence of the glass transition temperature (T_g) on film thickness. Sizeable reduction of T_g was observed in polystyrene (PS) and bisphenol A polycarbonate by the shift of the creep compliance to shorter times. The dependence of T_g on film thickness is consistent with the published data of free‐standing PS ultrathin films. However, accompanying the shift of the compliance to shorter times, a decrease in the rubbery plateau compliance is observed. The decrease becomes more dramatic in thinner films and at lower temperatures. This anomalous viscoelastic behavior was also observed in poly(vinyl acetate) and poly (n‐butyl methacrylate), but with large variation in the change of either the T_g or the plateau compliance. By now, well established in bulk polymers is the presence of three different viscoelastic mechanisms in the glass–rubber transition zone, namely, the Rouse modes, the sub‐Rouse modes, and the segmental α‐relaxation. Based on the thermorheological complexity of the three mechanisms, the viscoelastic anomaly observed in ultrathin polymer films and its dependence on chemical structure are explained in the framework of the Coupling Model. © 2012 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2013     

Impact of chain architecture (branching) on the thermal and mechanical behavior of polystyrene thin films

The modulus and glass transition temperature (T_g) of ultrathin films of polystyrene (PS) with different branching architectures are examined via surface wrinkling and the discontinuity in the thermal expansion as determined from spectroscopic ellipsometry, respectively. Branching of the PS is systematically varied using multifunctional monomers to create comb, centipede, and star architectures with similar molecular masses. The bulk‐like (thick film) T_g for these polymers is 103 ± 2 °C and independent of branching and all films thinner than 40 nm exhibit reductions in T_g. There are subtle differences between the architectures with reductions in T_g for linear (25 °C), centipede (40 °C), comb (9 °C), and 4 armed star (9 °C) PS for ≈ 5 nm films. Interestingly, the room temperature modulus of the thick films is dependent upon the chain architecture with the star and comb polymers being the most compliant (≈2 GPa) whereas the centipede PS is most rigid (≈4 GPa). The comb PS exhibits no thickness dependence in moduli, whereas all other PS architectures examined show a decrease in modulus as the film thickness is decreased below ～40 nm. We hypothesize that the chain conformation leads to the apparent susceptibility of the polymer to reductions in moduli in thin films. These results provide insight into potential origins for thickness dependent properties of polymer thin films. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2012     

Calorimetric glass transition temperature and absolute heat capacity of polystyrene ultrathin films

The absolute heat capacity and glass transition temperature (T_g) of unsupported ultrathin films were measured with differential scanning calorimetry with the step-scan method in an effort to further examine the thermodynamic behavior of glass-forming materials on the nanoscale. Films were stacked in layers with multiple preparation methods. The absolute heat capacity in both the glass and liquid states decreased with decreasing film thickness, and T_g also decreased with decreasing film thickness. The magnitude of the T_g depression was closer to that observed for films supported on rigid substrates than that observed for freely standing films. The stacked thin films regained bulk behavior after the application of pressure at a high temperature. The effects of various preparation methods were examined, including the use of polyisobutylene as an interleaving layer between the polystyrene films. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 3518–3527, 2006     

Glass transition of polymer/single-walled carbon nanotube composite films

The glass-transition temperatures (T_g's) of nanocomposites of polystyrene (PS) and single-walled carbon nanotubes were measured in the bulk and in thin films with differential scanning calorimetry and spectroscopic ellipsometry, respectively. The bulk T_g of the nanocomposites increased by approximately 3 °C and became much broader than that of PS. For the nanocomposite films thinner than 45 nm, T_g decreased with decreasing film thickness [i.e., ΔT_g(nano) < 0]. This phenomenon also occurred in thin PS films, the magnitude of the depression in PS [ΔT_g(PS)] being somewhat larger. The film thickness dependence and the differences in the magnitude of ΔT_g in the two systems were examined in light of current theory, and a quantitative comparison was made. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 3339–3345, 2003     

Impact of low‐molecular mass components (oligomers) on the glass transition in thin films of poly(methyl methacrylate)

Commercial polydisperse atactic poly(methyl methacrylate) (PMMA) exhibits a decreased glass transition temperature (T_g) when the film thickness is less than ～60 nm, whereas more model atactic PMMA shows an increased T_g in thin films supported on clean silicon wafers. NMR indicates no difference in tacticity, so the divergent thin film behavior appears related to the relative distribution of molecular mass. Extraction of some low molecular weight PMMA components from the commercial sample results in a significant modification of the thin film T_g compared with the initial PMMA fraction. The extracted sample exhibits initially a slight decrease in T_g as the film thickness is reduced below ～60 nm, but then T_g appears to increase for films thinner than 20 nm. These results illustrate the sensitivity of polymer thin film properties to low‐molecular mass components and could explain some of the contradictory reports on the T_g of polymer thin films that exist in the literature. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2010     

Structural relaxation of stacked ultrathin polystyrene films

The T_g depression and kinetic behavior of stacked polystyrene ultrathin films is investigated by differential scanning calorimetry (DSC) and compared with the behavior of bulk polystyrene. The fictive temperature (T_f) was measured as a function of cooling rate and as a function of aging time for aging temperatures below the nominal glass transition temperature (T_g). The stacked ultrathin films show enthalpy overshoots in DSC heating scans which are reduced in height but occur over a broader temperature range relative to the bulk response for a given change in fictive temperature. The cooling rate dependence of the limiting fictive temperature, T_f′, is also found to be higher for the stacked ultrathin film samples; the result is that the magnitude of the T_g depression between the ultrathin film sample and the bulk is inversely related to the cooling rate. We also find that the rate of physical aging of the stacked ultrathin films is comparable with the bulk when aging is performed at the same distance from T_g; however, when conducted at the same aging temperature, the ultrathin film samples show accelerated physical aging, that is, a shorter time is required to reach equilibrium for the thin films due to their depressed T_g values. The smaller distance from T_g also results in a reduced logarithmic aging rate for the thin films compared with the bulk, although this is not indicative of longer relaxation times. The DSC heating curves obtained as a function of cooling rate and aging history are modeled using the Tool-Narayanaswamy-Moynihan model of structural recovery; the stacked ultrathin film samples show lower β values than the bulk, consistent with a broader distribution of relaxation times. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 2741–2753, 2008     

Glass transition temperature of colloidal polystyrene dispersed in various liquids

Recently, there has been significant interest in measuring the glass transition temperature (T_g) of thin polymer films floated atop liquid substrates. However, such films still have intrinsically asymmetric interfaces, that is, a free surface and a liquid–polymer interface. In an effort to analyze the influence of different liquids on the T_g of confined polymers in which there is no interfacial asymmetry, a colloidal suspension of polystyrene (PS) nanoparticles (NPs) was employed. The T_gs of PS NPs suspended in either glycerol or an ionic liquid were characterized using differential scanning calorimetry. Nanoparticles suspended in an ionic liquid showed an invariance of T_g with confinement, that is, decreasing diameter. In contrast, nanoparticles suspended in glycerol showed a slight decrease in T_g with confinement. The dependence of NP T_g on the nature of the surrounding liquid exhibited a positive correlation with the interfacial energy of the liquid–PS interface and no correlation with interfacial softness, as measured by viscosity. A comparison of the results with thin films supported by liquid or solid substrates revealed a nontrivial interplay between interfacial softness and interfacial interactions on the T_g of confined PS. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016 , 54, 1776–1783     

Molecular probe techniques for studying diffusion and relaxation in thin and ultrathin polymer films

Two optically based, molecular probe techniques are employed to study relaxation and small-molecule translational diffusion in thin and ultrathin (thicknesses < ∼200 nm) polymer films. Second harmonic generation (SHG) is used to study the reorientational dynamics of a nonlinear optical chromophore, Disperse Red 1 (DR1) (previously shown to be an effective probe of α-relaxation dynamics) either covalently attached or freely doped in polymer films. Our studies on films ranging in thickness from 7 nm to 1 μm show little change in T_g with film thickness; however, a substantial broadening of the relaxation distribution is observed as film thickness decreases below approximately 150 nm. Experimental guidelines are given for using fluorescence nonradiative energy transfer (NRET) to study translational diffusion in ultrathin polymer films. Appropriate choice of a fluorescence donor species is important along with ensuring that diffusion is slow enough to be measured appropriately. Initial results on the diffusion of a small-molecule probe, lophine, in poly(isobutyl methacrylate) indicates that there is little change in probe diffusion coefficients in films as thin as 90 nm as compared to bulk films. © 1997 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 35: 2795–2802, 1997     

Interfacial structure and properties in polystyrene/epoxy bilayer films

The interfacial structure and properties of immiscible deuterated polystyrene (dPS)/epoxy bilayer films were investigated with neutron reflectivity as functions of the composition of the epoxy layer, the thickness of the dPS layer, and the annealing time. We have found that the interfacial width and its growth rate depend strongly on the compositions of the epoxy layer but only weakly on the thickness of the dPS layer. The effect of the resin/crosslinker composition on the interfacial width and its growth rate is likely due to the different near‐surface structures that result for different epoxy stoichiometries. For an ultra‐thin dPS film (thickness = 2R_g), the data suggest a slight suppression of the growth of the interfacial width that could be due to confinement effects for the long‐chain molecules such as have been previously reported for a thickness of less than approximately 4R_g, where R_g is the radius of gyration of polymer molecules. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 2653–2660, 2002     

Nanomechanical properties in ultrathin polymer films: Measurement on rectangular versus circular bubbles

Prior studies of inflation of circular membranes of ultrathin polystyrene (PS) films have evidenced a reduced glass transition temperature (T_g) and rubbery stiffening, whose origins remain unclear. Here, we describe results from inflation of rectangular, ultrathin films of the same PS material. The bubble shapes obtained from the experiment are consistent with finite element (FE) simulations. The accuracy of three approximate solutions for modulus obtained from the inflation of the thin, rectangular films was evaluated by comparison with FE analysis. The best among the three solutions was used to determine the creep compliance and rubbery stiffness of the thin films. It is found that the reduction of T_g and the rubbery stiffening for rectangular bubbles are consistent with results obtained using circular bubbles, although there is some indication that the rectangular bubbles give somewhat greater rubbery stiffening. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2012     

Relaxing nonequilibrated polymers in thin films at temperatures slightly above the glass transition

We have studied the dewetting process of thin polystyrene films on nonwettable substrates in the viscoelastic regime slightly above the glass transition temperature. The evolution of the shape of the dewetting rim for varying film thickness, molecular weights and dewetting temperatures allowed us to determine the relaxation rates of residual stresses, which originated from nonequilibrated polymer chain conformations formed during film preparation by spin‐coating. For long chain polymers, we found rates notably faster than the longest bulk relaxation processes, highly independent of molecular weight and temperature. Our study demonstrates that dewetting is a powerful tool for sensitive characterization of nonequilibrium properties of thin polymer films. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2017 , 55, 515–523     

Glass transition temperature of thin polycarbonate films measured by flash differential scanning calorimetry

Flash differential scanning calorimetry was used to study the glass transition temperature T_g of polycarbonate ultrathin films. The investigation was made as a function of film thickness from 22 to 350 nm and over a range of cooling rates from 0.1 to 1000 K/s. Polycarbonate spin cast films were floated on a layer of grease on the calorimetric chip. The results show a greatly reduced glass temperature for the thinnest films relative to the macroscopic value. We also observed that the magnitude of the glass temperature reduction decreases as the cooling rate increases with the highest cooling rates showing little thickness dependence of the T_g. Dynamic fragility and activation energy at T_g were found to decrease with decreasing film thickness. The results are discussed in the context of literature reports for supported and freely standing polycarbonate films. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2014 , 52, 1462–1468     

Wetting-dewetting transition line in thin polymer films

Thin polymeric films are increasingly being utilized in diverse technological applications, and it is crucial to have a reliable method to characterize the stability of these films against dewetting. The parameter space that influences the dewetting of thin polymer films is wide (molecular mass, temperature, film thickness, substrate interaction) and a combinatorial method of investigation is suitable. We thus construct a combinatorial library of observations for polystyrene (PS) films cast on substrates having orthogonal temperature and surface energy gradients and perform a series of measurements for a range of molecular masses (1800 g/mol < M < 35 000 g/mol) and film thicknesses h (30 nm < h < 40 nm) to explore these primary parameter axes. We were able to obtain a near-universal scaling curve describing a wetting-dewetting transition line for polystyrene films of fixed thickness by introducing reduced temperature and surface energy variables dependent on M. Our observations also indicate that the apparent polymer surface tension gamma(p) becomes appreciably modified in thin polymer films from its bulk counterpart for films thinner than about 100-200 nm, so that bulk gamma(p) measurements cannot be used to estimate the stability of ultrathin films. Both of these observations are potentially fundamental for the control of thin film stability in applications where film dewetting can compromise film function.     

Thickness dependence of structural relaxation in spin‐cast polynorbornene films with high glass transition temperatures (>613 K)

The isothermal structural relaxation (densification) of a family of glassy polynorbornene films with high glass transition temperatures (T_g > 613 K) is assessed via spectroscopic ellipsometry. Three polymers were examined: poly(butylnorbornene) (BuNB), poly(hydroxyhexafluoroisopropyl norbornene) (HFANB), and their random copolymer, BuNB‐r‐HFANB. The effective aging rate, β(T), of thick (∼1.2 μm) spun cast films of BuNB‐r‐HFANB is approximately 10⁻³ over a wide temperature window (0.49 < T/T_g < 0.68). At higher temperatures, these polymers undergo reactions that more dramatically decrease the film thickness, which prohibits erasing the process history by annealing above T_g. The aging rate for thick BuNB‐r‐HFANB films is independent of the casting solvent, which infers that rapid aging is not associated with residual solvent. β (at 373 K) decreases for films thinner than ∼500 nm. However, the isothermal structural relaxation of thin films of BuNB‐r‐HFANB exhibits nonmonotonic temporal evolution in thickness for films thinner than 115 nm film. The thickness after 18 h of aging at 373 K can be greater than the initial thickness. The rapid aging of these polynorbornene films is attributed to the unusual rapid local dynamics of this class of polymers and demonstrates the potential for unexpected structural relaxations in membranes and thin films of high‐T_g polymers that could impact their performance. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2018 , 56, 53–61     

Slow Down Dewetting in Polymer Films by Isocyanate-treated Graphite Oxide

Isocyanate-treated graphite oxides(i GOs) were well-dispersed into the polystyrene(PS) thin films and formed a novel network structure. With control in fabrication, an i GOs-web layer was horizontally embedded near the surface of the films and thus formed a composite slightly doped by i GOs. This work demonstrated that the i GOs network can remarkably depress the dewetting process in the polymer matrix of the composite, while dewetting often leads to rupture of polymer films and is considered as a major practical limit in using polymeric materials above their glass transition temperatures(Tg). Via annealing the 50–120 nm thick composite and associated neat PS films at temperatures ranging from 35 °C to 70 °C above Tg, surface morphology evolution of the films was monitored by atomic force microscopy(AFM). The i GOs-doped PS exhibited excellent thermal stability, i.e., the number of dewetting holes was greatly reduced and the long-term hole growth was fairly restricted. In contrast, the neat PS film showed serious surface fluctuation and a final rupture induced by ordinary dewetting. The method developed in this work may pave a road to reinforce thin polymer films and enhance their thermal stability, in order to meet requirements by technological advances.     

Rubbing‐induced molecular alignment and its relaxation in polystyrene thin films

Rubbing‐induced molecular alignment and its relaxation in polystyrene (PS) thin films are studied with optical birefringence. A novel relaxation of the alignment is observed that is distinctly different from the known relaxation processes of PS. First, it is not the Kohlrausch–Williams–Watts type but instead is characterized by two single exponentials plus a temperature‐dependent constant. At temperatures several degrees or more below the glass‐transition temperature (T_g), the relaxation time falls between that of the α and β relaxations. Second, the decay time constants are the same within 40% for PS with weight‐average molecular weights (M_w's) of 13,700–550,000 Da at temperatures well below the sample T_g's, indicating that the molecular relaxations involved are mostly local within the entanglement distance. Nonetheless, the temperature at which the rubbing‐induced molecular alignment disappears (T₀) exhibits a strong M_w dependence and closely approximates the T_g of the sample. Furthermore, T₀ depends notably on the thickness of the polymer in much the same way as previously found for the T_g of supported PS films. This suggests that the α process becomes dominant near T_g. Preliminary spectroscopic studies in the mid‐infrared range show a significant degree of bending of the phenyl ring toward the sample surface, with the C? C bond connecting the phenyl ring and the main chain tends to lie along the rubbing direction, which indicates that the relaxation is connected with the reorientation of this C? C bond. We exclude the observed relaxation, as predominantly a near‐surface one, because detailed studies on the effects of rubbing conditions on the degree of molecular alignment indicate that the alignment is not local to the polymer–air surface. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 2906–2914, 2001     

Polystyrene with different topologies: Study of the glass transition temperature in confined geometry of thin films

The glass transition behaviour of polystyrene (PS) with systematically varied topologies (linear, star-like and hyperbranched) confined in nanoscalic films was studied by means of spectroscopic vis-ellipsometry. All applied PS samples showed no or only a marginal depression in glass transition temperature T_g in the order hyperbranched PS (5 K) > star-like PS (3 K) > linear PS (0 K) for the thinnest films analyzed. The T_g behaviour was accompanied by the observation of the film density in dependence of film thickness. A maximum decreased density of about 7% for hyperbranched PS and 5% for star-like PS and again no deviation in density of bulk was found for linear PS. Accordingly, we deduce from these results considering an experimental accuracy of about ± 2 K for T_g and up to ±3% for film density, that the polymer topology only barely influences T_g in the confinement of thin films.