Effect of atomic oxygen irradiation on the structural and tribological characteristics of polytetrafluoroethylene and its composites

Based on the ground‐based simulation facility, the effects of atomic oxygen (AO) irradiation on the structural and tribological properties of pure polytetrafluoroethylene (PTFE) and carbon fiber and MoS₂‐filled PTFE composites were studied by scanning electron microscopy, X‐ray photoelectron spectroscopy, and a ball‐on‐disc tribometer. The results shown that AO irradiation had significant effects on the structural and tribological properties of pure PTFE, in which the surface morphologies, mass loss, friction coefficient, and wear rate had been changed greatly after AO irradiation. However, it was noticeable that the addition of carbon fiber and MoS₂ filler to PTFE could improve the AO resist capacity and tribological properties of PTFE composites significantly. Copyright © 2016 John Wiley & Sons, Ltd.     

Friction and wear behavior of PI and PTFE composites for ultrasonic motors

High‐performance polymer‐based frictional materials have become increasingly important to improve the mechanical output properties of ultrasonic motors. This study discussed the friction and wear behavior of 2 dominating frictional materials of polymer composites for ultrasonic motors, polyimide (PI), and polytetrafluoroethylene (PTFE) filled by aramid fibers (AF) and molybdenum disulfide (MoS₂). To explore the wear mechanisms, the tribo‐pair contact stress was theoretically characterized, and the interface temperature rise was numerically predicted. The predictions showed that the flash temperature on asperity tips could reach the glass transition temperature of the polymer materials. The experimental results indicated that the contact stress and sliding speed have a small effect on the friction of the PI composite but influence considerably the friction of the PTFE composite. A higher contact stress brings about a higher specific wear rate, but a higher sliding speed reduces the wear rate. Compared with AF/MoS₂/PTFE, the AF/MoS₂/PI has much better tribological performance under high loads and speeds.     

Structural and tribological properties of polytetrafluoroethylene composites in atomic oxygen environment

Effects of atomic oxygen (AO) irradiation on the structural and tribological behaviors of glass fiber (GF) and MoS₂ filled polytetrafluoroethylene (PTFE) composites were investigated in a ground‐based simulation facility, in which the average energy of AO was about 5 eV and the flux was 5.0 × 10¹⁵ cm^–2 s^–1. The structural changes were characterized by XPS and attenuated total‐reflection Fourier transform infrared spectroscopy, and the tribological changes were evaluated by friction and wear tests and SEM analysis of the worn surfaces. It was found that AO irradiation induced the degradation of PTFE molecular chains, and the primary erosion mechanism is collisionally induced rather than chemically induced. The addition of MoS₂ filler significantly increased the AO resistance of PTFE composites. Friction and wear tests indicated that GF and MoS₂ improved the tribological properties of materials before and after AO irradiation. Short GF and MoS₂ exhibited a good synergistic effect for improving the AO resistant and tribological properties of PTFE material. Copyright © 2012 John Wiley & Sons, Ltd.     

Structure–tribological property relationship of nanoparticles and short carbon fibers reinforced PEEK hybrid composites

In a previous work, the roles of low‐loading, that is, 1 vol %, nano‐SiO₂ particles on the tribological behavior of short carbon fibers (SCFs)/polytetrafluoroethylene (PTFE)/graphite filled polyetheretherketone (PEEK) were studied. In the present work, the effects of nanoparticle content, varying from 1 to 4 vol %, on the structure and the tribological performance of the composite was investigated. The polished cross sections of the composites were inspected using a scanning electron microscope (SEM). The incorporated nanoparticles significantly reduce the friction coefficients of the composite. With low pressure‐sliding velocity (pv) factors, nanoparticle agglomerates seem to exert an abrasive effect on SCF, and thereby lead to high wear rates. Under such conditions, an increase in nanoparticle content decreases the wear resistance. With high pv factors, the nanoparticles remarkably improve the wear resistance of the composite and the nanoparticle contents do not play an important role on the wear resistance. The worn surfaces, transfer films and wear debris of the composites were analyzed. The tribological mechanisms were discussed. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 801–811, 2010     

The Wear Resistance of Composite Materials Based on Ultra-High-Molecular-Weight Polyethylene with Fillers of Various Types

The tribological properties and wear resistance under different action of composite materials based on of ultra-high-molecular-weight polyethylene (UHMWPE) and fillers of various types such as organomodified montmorillonite (MMT), graphite nanoplates (GNP), molybdenum disulfide, and shungite prepared via polymerization in situ are studied. According to the obtained results, the introduction of these fillers to UHMWPE in the amount of 0.4–7 wt % has almost no effect on the value of the coefficient of sliding friction on steel in the mode of dry friction. Composites with GNP, MoS₂, and shungite are characterized by a significant (two- to threefold) increase in the wear resistance in the case of sliding friction on steel. The abrasive wear of composites in the case of friction on an abrasive paper is substantially affected by the type of filler, the use of MMT was the most effective for increasing the wear resistance of composites. In the case of a highspeed impact effect of water–sand suspensions all the studied composites are characterized by increased wear resistance in comparison with industrial UHMWPE at a low concentration of fillers and by an increase in the wear with the increase of the filler content.     

The mechanical properties and tribological behavior of epoxy resin composites modified by different shape nanofillers

Mechanical properties and tribological behavior of epoxy resin (EP) and EP nanocomposites containing different shape nanofillers, such as spherical silica (SiO₂), layered organo‐modified montmorillonite (oMMT) and oMMT‐SiO₂ composites, were investigated. The SiO₂‐oMMT composites were prepared by in situ deposition method and coupling agent modification, and transmission electron microscopy (TEM) analysis shows that spherical SiO₂ is self‐assembled on the surface of oMMT, which forms a novel layered‐spherical nanostructure. The mechanical properties test results show that oMMT obviously improves the strength of EP and SiO₂ enhances its toughness, but oMMT‐SiO₂ exhibits a synergistic effect on toughening and reinforcing EP simultaneously. A pin‐on‐disc rig was used to test friction and wear loss of pure EP and EP nanocomposites. The tribological test results prove that these nanofillers with different shapes play different roles for improving the wear resistance of EP nanocomposites. Morphologies of the worn surfaces were studied further by scanning electron microscopy (SEM) observations, and it was clarified that the EP and EP nanocomposites undergo similar wear mechanisms. Copyright © 2006 John Wiley & Sons, Ltd.     

Investigate on mechanical and tribological properties of solution styrene butadiene and butadiene rubber composites

Solution styrene butadiene and butadiene rubber (SSBR‐BR) composites reinforced with different contents of SiO₂‐graphene have been fabricated firstly. The mechanical properties of the rubber composites were comparatively investigated using tensile tests; experimental results showed that, as an overall trend, the tensile and tear strength increased with increasing contents of SiO₂‐graphene. Most importantly, under the condition of simulating practical working condition, the tribological behavior of SSBR‐BR composites with different contents of SiO₂‐graphene was explored via a universal ring‐plate frictional tester in detail. Combined with the surface roughness of the counterparts, the wear mechanisms were discussed for SSBR‐BR composites under the cement and asphalt counterparts. Finally, several wear mechanisms under different actual working conditions were proposed.     

Nanomechanical and nanotribological characterization of multilayer self-lubricating Ti/MoS2/Si/MoS2 nanocoating on aluminium-silicon substrate

Ti/MoS₂/Si/MoS₂ multilayer coating was fabricated by a pulse laser deposition method from a titanium, molybdenum disulphide, and silicon targets, and the coating was deposited in layers on aluminium-silicon substrates, at room temperature. The structural analysis and surface morphology of multilayer Ti/MoS₂/Si/MoS₂ coating were analysed using X-ray diffraction, Raman spectroscopy, and scanning electron microscopy integrated with energy dispersive X-ray spectroscopy. Nanomechanical tests were performed on Ti/MoS₂/Si/MoS₂ coating at small loads of 2000 to 6000 μN to study the effect of load on hardness and Young's modulus. Nanoscratch and nanowear tests were conducted on Ti/MoS₂/Si/MoS₂ coating at a low load of 1000 to 5000 μN and 100 to 500 μN, respectively, to study deformation and failure behaviours of coating/substrate system and also their nanotribological properties. The results show that hardness and Young's modulus of Ti/MoS₂/Si/MoS₂ coating decrease with increase in load. A low friction coefficient of 0.09 to 0.16 was observed, which proves that the Ti/MoS₂/Si/MoS₂ coating possesses self-lubricating property. The wear rate of Ti/MoS₂/Si/MoS₂ coating increases 3.3 × 10⁻¹⁰ to 7.8 × 10⁻¹⁰ mm³/Nm with increase in load. Ti/MoS₂/Si/MoS₂ multilayer coating shows a smooth wear track with no cracks and debris on the surface, which attributed plastic flow of softer coating material around the wear track.     

片状MoS2/MoS1.5Se0.5纳米复合材料的制备及其摩擦学性能研究

将钼粉与升华硫和硒粉的混合粉末按一定化学计量比混合,通过固相反应法成功制备出了均匀的片状纳米颗粒。分别使用X射线粉末衍射仪(XRD)、扫描电子显微镜(SEM)以及透射电子显微镜(TEM)对该纳米粉体进行结构表征和分析,发现该粉体为MoS2/MoS1.5Se0.5混合晶相,晶粒尺寸在300~600 nm,厚度约为5 nm的片状结构。将该MoS2/MoS1.5Se0.5纳米片作为润滑油添加剂添加到基础油中,使用UMT-2型摩擦磨损试验机对其摩擦学性能进行测试,并对摩擦机理进行了解释,结果表明MoS2/MoS1.5Se0.5纳米片作为润滑油添加剂具有良好的减摩抗磨性能。     

A new family of low wear,low coefficient of friction polymer blend based on polytetrafluoroethylene and an aromatic thermosetting polyester

To improve the wear resistance of polytetrafluoroethylene (PTFE), a crosslinked aromatic thermosetting polyester (ATSP) has been blended directly with PTFE. Cured ATSP powder which was directly synthesized as a cured powder form was used for this application. Because of the similar processing temperature range of cured ATSP and PTFE, composites within the entire composition range were successfully prepared by blending these two powders using a hot press. Tribological pin‐on‐disk tests (composite pins sliding against gray cast iron disks) showed improvement on friction coefficient of all composites and much less wear than pure PTFE. The composites survived at contact pressures of 7 MPa, which is higher than either pure PTFE or pure ATSP could sustain. With an increase in the amount of ATSP in the composites, storage modulus, and glass transition temperature were higher, and the wear resistance was enhanced. SEM images helped provide explanations for the unusually low mean wear rates that were observed for these composite samples. Copyright © 2008 John Wiley & Sons, Ltd.     

Investigation of transfer film of PTFE/bronze composites on 2024Al surface

Polytetrafluoroethylene (PTFE) composites filled with 10–30% volume content of bronze powder were prepared through molding and sintering process. Transfer films of these composites were prepared on surface of 2024 Al bar through friction method under certain condition. Roughness, morphology, andelement of these transfer films were investigated using scanning electron microscope (SEM) and energy dispersive spectrometer (EDS) methods. Tribological propertiesof these transfer films sliding against GCr15 steel ball were tested using a DFPM reciprocating tribometer. Worn surfaces were observed and analyzed using SEM and EDS methods. It was found that uniformity and continuity of the transfer films were obviously improved by the increase of bronze content of the composites. Transfer films with better uniformity and continuity holds longer wear life. Considerably lower friction coefficient and longer wear life of these transfer films indicate that the transfer films prepared in the experiment could effectively prevent direct contact of metal friction pair and thus protect them from heavy wear. SEM and EDS analyses of the worn surfaces indicate that adhesion wear and fatigue wear were main wear modes of the transfer film. Copyright © 2009 John Wiley & Sons, Ltd.     

Research on high temperature friction properties of PTFE/Fluorosilicone rubber/silicone rubber

Silicone rubber (MVQ) has excellent heat resistance, but poor high temperature friction stability, which limits its application in the field of high temperature sealing. Polytetrafluoroethylene (PTFE) is self-lubricating, but its compatibility with rubber is relatively weak. In order to improve the high-temperature friction property of silicone rubber, fluorosilicone rubber (FVMQ) was used as a compatibilizer, and PTFE was added to MVQ by mechanical blending. The friction and wear properties of PTFE/FVMQ/MVQ composites at different temperatures were studied. The results show that compared with MVQ, the mechanical properties of PTFE/FVMQ/MVQ composites was basically unchanged, the coefficient of friction was hardly affected by temperature, and the amount of wear decreased with increasing temperature. PTFE/FVMQ/MVQ composites showed excellent high-temperature abrasion resistance. The high-temperature wear mode was mainly changed from abrasive wear to adhesive wear. The molten layer formed by high-temperature friction can prevent air from directly contacting the surface rubber, which inhibited rubber surface oxidation reaction process.     

Tribological properties of multilayer nanostructure TiO2 thin film doped by SiO2

Multilayer of TiO₂ and TiO₂:SiO₂ thin films were grown on a glass substrate by sol?Cgel processes, followed by high temperature treatment at 500?°C. The fine grained TiO₂ films controlled by SiO₂ dopant showed very good wear resistance and endurance life. Energy dispersive X-ray spectroscopy was used to indicate the elements in the films. X-ray diffraction analyses indicated that TiO₂ and TiO₂:SiO₂ film contain only anatase phase. The morphologies of the original and worn surfaces of the samples were analyzed by means of scanning tunneling microscope and scanning electron microscopy. The tribological properties of TiO₂ and TiO₂:SiO₂ thin films sliding against AISI52100 steel pin were evaluated on a pin on disk friction and wear tester. The results showed that 25-layer TiO₂:SiO₂ films are superior in reducing friction and resisting wear compared with the glass substrate.     

Strong interfacial modified aramid fabric reinforced degradable thermosetting composites: reinforcing and tribological effects

In this work, dense molybdenum disulfide (MoS₂) nanosheets were grown onto polydopamine (PDA) functionalized aramid fabric (AF) surface via a simple hydrothermal method to improve the wettability between AF surface and polyhexahydrotriazine (PHT) resin, thus resulting in stronger AF/resin interfacial bonding. The PDA-assisted surface modification on AF generated a high active interface allowing the nucleation and subsequent growth of MoS₂. Moreover, this nanosheet-coated reinforcement fiber enabled the viscous liquid of resin precursor to spread over and form intimate contact with its surface, which eventually promoted the formation of strong interfacial bonding between AF-MoS₂ and cured resin matrix. In addition, the enhanced interfacial bonding between the reinforcement and matrix generated stable mechanical interlock within the resulting AF-MoS₂/PHT composites, and thus, contributed better thermal stability, higher tensile strength, and tribological properties. Compared with AF/PHT composites, the tensile strength and elongation at break of the AF-MoS₂/PHT composites increased by 32.5% and 50%, and the average friction coefficient and wear rate of AF-MoS₂/PHT composites decreased by 43.9% and 86.3%, respectively. Furthermore, the composites realized the non-destructive recovery of expensive AF at 25 °C. Overall, our study demonstrates a dependable strategy to construct the recyclable AF-MoS₂/PHT composites, which exhibit valuable applications in tribology.     

Mussel‐inspired decoration of Ni(OH)2 nanosheets on 2D MoS2 towards enhancing thermal and flame retardancy properties of poly(lactic acid)

In the present work, a facile and environmental method was developed to fabricate the novel functionalized MoS₂ hybrid. Firstly, MoS₂ nanosheets were coated with polydopamine (PDA) through the self‐polymerization of dopamine (MoS₂‐PDA) in a buffer solution. Then the decoration of Ni(OH)₂ on the MoS₂‐PDA was synthesized because of the strong affinity of Ni²⁺ with hydroxyl groups in PDA. Finally, the as‐synthesized MoS₂‐PDA@Ni(OH)₂ was introduced into poly(lactic acid) (PLA) matrix to explore flame retardancy, thermal stability, and crystalline property of the composites. As confirmed by X‐ray diffraction (XRD), Fourier‐transform infrared spectrometer (FTIR), transmission electron microscopy (TEM), scanning electron microscopy (SEM), and thermogravimetric analysis (TGA), the MoS₂ nanosheets were dually modified with PDA and Ni(OH)₂ without destroying the original structures. The thermal degradation of PLA with MoS₂‐PDA@Ni(OH)₂ generated a notably higher yield of char. Moreover, the crystallization rate of composites is higher than neat PLA. The cone calorimeter test revealed that the introduction of 3% MoS₂‐PDA@Ni(OH)₂ resulted in lower Peak Heat Release Rate (PHRR) (decreased by 21.7%). Thus, the research provided an innovative functionalization method for manufacturing PLA composites with high performances.     

Preparation and properties of silylated PTFE/SiO2 organic–inorganic hybrids via sol–gel process

A study on poly(tetrafluoroethylene) (PTFE) reinforced with tetraethoxysilanes (TEOS) derived SiO₂ is described. It included the manufacturing process of SiO₂‐reinforced PTFE and the effects of silylation agent on the properties of the hybrid material, such as porosity, hydrophobic, thermal resistance, dielectric and mechanical properties, and microstructure. PTFE/SiO₂ hybrids of 50 wt % SiO₂ loading were prepared via a sol–gel process and were shaped by a two‐roll milling machine. Trimethylchlorosilane and hexamethydisilazane were used as the silylation agents. Our results showed that the water absorption and dielectric loss of PTFE/SiO₂ hybrid had significantly improved with silylation agent. The silylation process replaced Si? OH with Si? CH₃ on the surface of the TEOS‐derived silica colloidal particle. The existence of trimethylsilyl [? Si(CH₃)₃] on the surface of the modified PTFE/SiO₂ hybrid was confirmed via infrared and solid‐state ²⁹Si magic‐angle spinning nuclear magnetic resonance spectra. Nitrogen‐sorption techniques were used to characterize the modified and unmodified PTFE/SiO₂ hybrids. The microstructure of SiO₂ in the matrix was also evaluated with scanning electron microscopy and transmission electron microscopy. Our results showed that the silylated sol–gel‐derived PTFE/SiO₂ hybrids had exhibited high porosity (53.7%) with nanosize pores (10–40 nm) and nanosize colloidal particles (20–50 nm). This manifests itself as have the ultralow dielectric properties (D_k = 1.9 and D_f = 0.0021), low coefficient of thermal expansion (66.5 ppm/°C), high tensile modulus (141 MPa), excellent thermal resistance (T_d = 612 °C), and an increased hydrophobia (θ = 114°); moreover, the hydrophobic property of the PTFE/SiO₂ hybrid was thermally stable up to 400 °C. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 1789–1807, 2004     

花瓣状微球MoS2/石墨烯复合材料的制备及其电化学性能

采用有利于二维层状结构形成的L-半胱氨酸作为硫源,钼酸钠作为钼源,制备聚乙烯基吡咯烷酮（PVP）辅助水热合成花瓣状微球形貌的MoS₂/还原氧化石墨烯复合电极材料（PVP-MoS₂/RGO）. X射线衍射（XRD）及透射电子显微镜（TEM）证实,经过PVP的适量添加,MoS₂有序堆垛结构的片层数目明显减少. 扫描电子显微镜（SEM）显示,添加适量PVP的MoS₂/石墨烯材料具有分散性更好的花瓣状微球形貌. 上述的少层有序堆垛结构及复合材料的良好分散性缩短了MoS₂中锂离子的嵌入/脱出路径,使其具有更高的容量、循环稳定性和倍率性能.     

The influence of melamine phosphate modified MoS2 on the thermal and flammability of poly(butylene succinate) composites

This work reported a facile fabrication method to modify molybdenum disulfide (MoS₂) nanosheets with common flame retardant melamine phosphate (MAP) and then were incorporated into poly(butylene succinate) by melt blending method with the purpose of improving the thermal and flame retardancy properties. MAP modified MoS₂ nanosheets dispersed well in poly(butylene succinate) composites with intercalated structure. The incorporation of MAP modified MoS₂ nanosheets led to an increase of thermal degradation temperature and char formation as well as reduction of the peak heat release rate. Copyright © 2016 John Wiley & Sons, Ltd.     

Mechanical properties of surface treated UHMWPE fiber and SiO2 filled PMMA composites

The hybrid reinforcement effect of surface‐treated UHMWPE fiber and SiO₂ on the mechanical properties of PMMA matrix composites was investigated. When UHMWPE fiber is introduced, the tensile strength of UHMWPE fiber‐reinforced composites sharply increases. The flexural modulus was enhanced with an increase in filler loading. Flexural modulus of the treated UHMWPE/SiO₂/PMMA composites was higher than that of the UHMWPE/PMMA and UHMWPE/SiO₂/PMMA composites. The outcome of the better interfacial bonding between the filler and the matrix is reflected in the improvement of the mechanical properties of the treated UHMWPE/SiO₂/PMMA composites. Copyright © 2017 John Wiley & Sons, Ltd.     

高性能耐高温聚合物复合材料的摩擦磨损性能研究

介绍了一些常见的高性能耐高温聚合物及其复合材料的摩擦与磨损性能的研究及其新进展,包括聚四氟乙烯(PTFE)、聚醚醚酮(PEEK)、聚苯硫醚(PPS)、聚酰亚胺(PI)等.并讨论了不同种类的填料,如纤维、固体润滑剂、无机化合物以及无机纳米粒子对高性能耐高温聚合物基复合材料摩擦系数及磨损率的影响,许多研究结果表明,适量填料的加入能提高聚合物基复合材料的耐磨性能,特别是填料的协同作用对降低复合材料的摩擦系数及磨损率有更大的帮助.