The fabrication of novel optical diffusers based on UV-cured polymer dispersed liquid crystals

Polymer dispersed liquid crystals (PDLCs) with different sizes of the LC droplets are prepared based on the ultraviolet (UV) light curable acrylate monomers/LCs composites to fabricate the optical diffuser films. To acquire light diffusers with high optical performance, the effects of the monomer structure and the UV light intensity on the micro-structure of the PDLC films are studied. Results show that the PDLC films could exhibit a strong light scattering at the premise of maintaining high transmittance in the visible region. As the LC droplets are spherically dispersed in the polymer networks, when the size of LC droplets is about 3.0 μm, the haze can reach 88.5% and the transmittance is nearly 90.0%, which can be used as a bottom diffuser film. While when the size of LC droplets is about 10.0 μm, the haze and transmittance are 39.2% and 90.2%, respectively; hence, it can be a good choice for a top diffuser film. With the advantages of simple preparation, roll-to-roll industrial production and tunable optical properties, it is supported that the films based on UV-cured PDLC films can be applied as outstanding optical diffuser films in the liquid crystal display industry.     

Effects of monomer structure on the morphology of polymer networks and the electro-optical properties of polymer-dispersed liquid crystal films

Polymer-dispersed liquid crystal (PDLC) films were prepared by photochemical polymerisation with a series of (meth)acrylate monomers. The effects of monomer structure on the morphology of polymer networks in the PDLC films were studied. The acrylate monomers without sidegroup chain formed uniform polymer networks. The methacrylate monomers with methyl as their sidegroup chains formed lace-like networks. The size of the LC droplets increased with increasing the length of the flexible chain of both methacrylate and acrylate monomers. Meanwhile, the effects of the morphology of the polymer network on the electro-optical properties of PDLC films were also investigated.     

Control of the microstructure of polymer network and effects of the microstructures on light scattering properties of UV‐cured polymer‐dispersed liquid crystal films

Polymer‐dispersed liquid crystals (PDLC) films were prepared from ultraviolet (UV) irradiation‐induced polymerization of the photopolymerizable monomers in photopolymerizable monomers/nematic liquid crystal (LC) mixtures. The effects of the composition of the mixtures, the curing temperature, and the UV light intensity on the microstructure of the polymer network in the PDLC films were investigated. Furthermore, the effects of the microstructures on the light scattering properties of the PDLC films in the wavelength region of 300–2500 nm were studied experimentally and theoretically based on the combination of three kinds of classical light scattering theories: the Rayleigh‐Gans (RG) approach, the anomalous diffraction (AD) approach, and the geometrical optics (GO) approach. It was found that the sizes of LC domain in PDLC films increased with the increase of the LC content as well as the decrease of the UV curing intensity, while increased at first and then decreased with the increase of the curing temperature. Moreover, smaller LC domain sizes could exhibit strong scattering properties in a smaller VIS wavelength region and the transmittance in NIR region (especially in the wavelength range of 1300–2500 nm) obviously decreased with the increasing sizes of LC domain. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 2090–2099, 2008     

Effects of crosslinking agent/diluents/thiol on morphology of the polymer matrix and electro-optical properties of polymer-dispersed liquid crystal

To study effects of the crosslinking agent/diluents/thiol on morphology of the polymer matrix and the electro-optical properties of polymer-dispersed liquid crystal (PDLC) films, samples were prepared by ultraviolet (UV)-initiated polymerisation. Due to the interaction between thiol–acrylate reaction and acrylate monomers polymerisation, the sample compositions were the foremost determinant to the microstructures which in turn played an essential role on the electro-optical properties of the PDLC films. With the increasing content of the crosslinking agent, the LC droplet size decreased, while the thiol had a contrary effect on the LC droplet size. It was demonstrated that the superior properties of the low-driven voltage (37.2 V), the high contrast ratio (148.2), the short response time (14.9 ms) and the high saturation transmittance (86.6%) could benefit from a novel microstructure which had a dense surface and meshes with microspheres attached. It was of great significance for the optimisation and the potential applications of the PDLC films.     

Preparation and electro‐optical properties of polymer dispersed liquid crystal films with relatively low liquid crystal content

In this paper, polymer dispersed liquid crystals (PDLC) films with LC content as low as 40 wt% were prepared, and the electro‐optical properties were carefully investigated. To accomplish this, different (meth)acrylate copolymerizaiton monomers have been used. The electro‐optical properties and morphologies of the PDLC films were strongly influenced by the chemical structure of copolymerization monomers (hydroxypropyl methacrylate (HPMA), glycidyl methacrylate, hydroxypropyl acrylate) and their feed ratio. Lower driven voltage and higher contrast ratio were achieved when the PDLC films showed a morphology with suitably LC domain size. At high HPMA content, a thin polymer film was formed on the surface of PDLC samples, which is beneficial to decrease the total LC content in PDLC devices. Copyright © 2013 John Wiley & Sons, Ltd.     

Effects of alkyl chain length of monomer and dye-doped type on the electro-optical properties of polymer-dispersed liquid crystal films prepared by nucleophile-initiated thiol-ene click reaction

ABSTRACT

Polymer-dispersed liquid crystal (PDLC) films containing a series of monomers with different alkyl chain lengths were prepared by nucleophile-initiated thiol-ene click reaction. The effect of alkyl chain length of monomers, dye and temperature on electro-optical properties of PDLC films was investigated. It was found that the alkyl chain length and polymerisation rate of monomers together determine the size of liquid crystal (LC) droplets, thus affecting the electro-optical properties of PDLC. In addition, the type and content of dyes could be optimised to obtain PDLC materials with better comprehensive properties for display.     

Size control of phase‐separated liquid crystal droplets in a polymer matrix based on the phase diagram

When a mixture of liquid crystal (LC) and photo reactive monomer is irradiated by UV light, polymerization occurs and LC droplets form through phase separation, producing polymer dispersed LCs (PDLCs). Although size control of LC droplets and reduced amounts of LC in PDLC films are important in applications, precise size control of LC droplets at a low LC fraction has not yet been accomplished. In this study, the phase diagrams of the LC/initial monomer and the LC/polymer during polymerization were used to control LC droplet size at various LC fractions. Both the relative position of the sample in the initial phase diagram and the shift of the phase separation line during polymerization were shown to be important in determining the size of LC droplets. Our results are expected to provide a new strategy for precise size control of LC droplets especially at a low LC fraction range, which would be a great help for PDLC applications. © 2012 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2012     

Comparative studies of polymer‐dispersed liquid crystal films via a thiol‐ene click reaction

In this work, the thiol‐ene click reaction is employed to fabricate polymer‐dispersed liquid crystal (PDLC) films by photoinitiated polymerization. The PDLC films are prepared by systematic variation of key conditions: variety and content of ‐ene monomer, liquid crystal (LC) content, curing time, and curing light intensity. We find that both the morphologies and electro‐optic properties of these films are adjustable. When increasing the length of alkyl main chain of ‐ene monomers, the driving voltages reduce, but in turn, the contrast ratio decreases. Increasing ‐ene monomer content raises the driving voltages as well as the response time, and the increase of LC content lowers the driving voltages but has a negative effect on the contrast ratio. The changes to the curing conditions (both curing time and UV light intensity) can be used to modify the driving voltages, response time, and contrast ratios of PDLC films. These comparative studies will elucidate new insights in commercial applications of intelligent PDLC films.     

Propriétés optiques et thermophysiques de composites polyméres-cristaux liquides (PDLC)

Polymer dispersed liquid crystal (PDLC) films can be switched electrically from a light scattering off-state to a highly transparent on-state. Thin films were prepared via a polymerization-induced phase separation process using electron beam radiation. The liquid crystal (LC)/polymer materials were obtained from blends of a eutectic nematic mixture E7 and a polyester acrylate based polymer precursor. The optical and electrooptical properties of the obtained PDLC films strongly depend on the LC concentration. The LC solubility limit in the polymer matrix and the fractional amount of LC contained in the droplets were determined by calorimetric measurements.     

A study on the polymer structures and electro-optical properties of epoxy-mercaptan-based polymer dispersed liquid crystal films

ABSTRACT

In this paper, polymer dispersed liquid crystal (PDLC) films based on epoxy-mercaptan system were prepared by thermal-initiated polymerization. The effects of the liquid crystal (LC) content, the proportion and the functionality of epoxy monomers on the polymer structures and electro-optical properties of the as-made PDLC films were investigated systematically. It was found that the morphologies of the polymer matrix can be altered from polymer meshes to polymer balls by increasing the LC content as well as the functionality of epoxy monomers. Accordingly, the electro-optical properties could be regulated by the morphologies of polymer networks. Especially, the as-made PDLC films with homogeneous porous structures exhibited the optimal electro-optical properties. Consequently, this work offers a meaningful approach to control the microstructures and optimize the electro-optical properties of PDLC films, which indeed can form a wonderful footstone for the wide application of PDLC.     

Effects of the structures of polymerizable monomers on the electro‐optical properties of UV cured polymer dispersed liquid crystal films

Polymer dispersed liquid crystal (PDLC) films were prepared by photopolymerization of liquid crystal (LC)/polymerizable monomers/photoinitiator composites. The effects of the structures of the polymerizable monomers on the electro‐optical properties of PDLC films were investigated. It was found that the length of the molecular chain and the rigidity and flexibility of molecules influenced the structure of the polymer network in the PDLC films somewhat, and then affected the electro‐optical properties of the composites accordingly. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1369–1375, 2008     

Study on the electro-optical properties of polyimide-based polymer-dispersed liquid crystal films

The reflectivity control device, initially developed for attitude control, is utilised to control the solar sail orbit by switching the states between absorption and specular reflection. Actually, the major parts of the device are the polymer-dispersed liquid crystal (PDLC) films. Here, PDLC films based on polyimide (PI) as polymer matrix and a low molecular weight LC can be prepared by the thermally induced phase separation (TIPS) method. The influences of cooling rate and the content of LC on the size and uniformity of LC droplets dispersed in a polymer matrix by a TIPS process were investigated. It was found that a fast cooling rate gave smaller droplet sizes and hence a more uniform distribution as compared to the ones produced under a slow cooling rate. If the LC content was increased, the droplet size would be increased. Furthermore, the effect of LC droplet size on the electro-optical properties of the PI-based PDLC films was discussed, such as transmittance, threshold voltage, driving voltage and contrast ratio (CR).     

Polymer-dispersed liquid crystal composites for bio-applications: thermotropic,surface and optical properties

Polymer-dispersed liquid crystal (PDLC) systems based on polysulfone as carrying matrix and 4-cyano-4?-pentylbiphenyl (5CB) liquid crystal (LC) were obtained as thin transparent films. The PDLC films were prepared by solvent- and thermally induced phase separation methods, with various compositions in the two components. Information on the phase separation was obtained by polarised light optical microscopy, differential scanning calorimetry and scanning electron microscopy. The PDLC composites show well-defined droplets of submicrometric size, around 650 nm for a medium content of LC and around 250 nm for a low one. The droplets show a radial configuration and a homeotropic alignment of the LC molecules within. By contact angle measurement and surface free energy calculations, it was established that self-assembling of aliphatic units of the two composite components, at droplet interface, is the driving force of the homeotropic alignment. Moreover, these data indicated the potential biocompatibility of the studied composites. The photophysical behaviour shows a better light emission of the PDLCs containing bigger droplets.     

Photopolymerization kinetics and phase behaviour of acrylate based polymer dispersed liquid crystals

Polymer dispersed liquid crystal (PDLC) materials were prepared by a polymerization induced phase separation (PIPS) process using UV radiation. The samples were obtained from the liquid crystalline component E7 and a blend of monofunctional (2-ethylhexyl acrylate) and difunctional (1,6-hexane diol diacrylate) monomers as precursors of the matrix. Polymerization energetics and thermodynamic properties of PDLC materials were studied by differential scanning calorimetry. Photopolymerization kinetics and phase behaviour of the PDLC are presented and discussed as a function of UV polymerization conditions (UV light intensity, UV time exposure and isothermal curing temperature).     

Complex study of reorientational dynamics of the liquid crystal in PDLC films

Morphological, electro-optical and switching properties of polyester resin/nematic liquid crystal composite films have been studied for varying composition (10-40 wt% of LC), temperature (20-50 C), film thickness (10-75 mum) and UV curing time of the matrix (0.25-12 min). The PDLC films were formed by LC separation in a UV polymerization process of the thin layer of oligoester resin (liquid crystal mixture) between ITO coated glass plates. The electro-optical and response behaviour based on the electric field controlled light scattering of the composite films was observed. The results were interpreted in terms of effective anchoring strength at the interface of the polymer and liquid crystal depending either on the area fraction of the interface in the composite film (dependent on the size and shape of the liquid crystal droplets) or the stiffness and resistivity of the polyester resin changing in the course of the crosslinking polymerization.     

Effects of the structures of epoxy monomers on the electro-optical properties of heat-cured polymer-dispersed liquid crystal films

Polymer-dispersed liquid crystal (PDLC) films were prepared from thermal polymerisation-induced phase separation in heat-curable monomers/nematic liquid crystal (LC) mixtures. For PDLCs with a certain amount of LCs, the microstructure and the refractive index of polymer networks could be influenced by the relative content of epoxy monomers, owing to their different chemical structures. The effect of these factors on the electro-optic properties of films was also investigated.     

Effects of functionality of thiol monomer on electro-optical properties of polymer-dispersed liquid crystal films

In this paper, polymer-dispersed liquid crystal (PDLC) films which based on the acrylate and the thiol monomers were first prepared by ultraviolet-initiated polymerisation. The electro-optical properties and morphologies of the PDLC films were systematically investigated. The functionality of thiol monomers and their feed ratio showed great influence on the properties of the fabricated PDLC films because of the existence of competition between thiol–acrylate reaction and acrylate monomer polymerisation reaction. This made the polymer network and electro-optical properties of the PDLC films easily tunable by the introduction of the thiol monomers. When added four-functional thiol monomer PETMP with appropriate concentration into the PDLC system, lower driven voltage and higher contrast ratio were achieved.     

PDLC films prepared by electron beam and ultraviolet curing: influence of curing conditions on the electro-optical properties

Polymer dispersed liquid crystal (PDLC) films were prepared by polymerization-induced phase separation processes using ultraviolet (UV) and electron beam (EB) radiation. A mixture of the nematic LC material E7, an aromatic polyester acrylate, and additional monomeric acrylates was exposed to the EB radiation. A photoinitiator was included in the initial mixture in the case of UV exposure. The electro-optical behaviour of the PDLC films obtained has been investigated as a function of the chosen radiation. The transmission versus voltage curves strongly depend on the curing conditions, and are highly reproducible. Threshold and saturation voltages continuously increase with increasing dose values for UV-cured films, whereas plateau values were reached for EB-cured samples. A small memory effect has been observed for UV-cured systems.     

PDLC films prepared by electron beam and ultraviolet curing: influence of curing conditions on the electro-optical properties

Polymer dispersed liquid crystal (PDLC) films were prepared by polymerization-induced phase separation processes using ultraviolet (UV) and electron beam (EB) radiation. A mixture of the nematic LC material E7, an aromatic polyester acrylate, and additional monomeric acrylates was exposed to the EB radiation. A photoinitiator was included in the initial mixture in the case of UV exposure. The electro-optical behaviour of the PDLC films obtained has been investigated as a function of the chosen radiation. The transmission versus voltage curves strongly depend on the curing conditions, and are highly reproducible. Threshold and saturation voltages continuously increase with increasing dose values for UV-cured films, whereas plateau values were reached for EB-cured samples. A small memory effect has been observed for UV-cured systems.     

Stationary noise of the light scattered by a polymer-dispersed liquid crystal

Room temperature measurements of the stationary noise of the monochromatic light scattered by a polymer-dispersed liquid crystal (PDLC) have been performed in order to get information about the parameters affecting the fluctuation modes within the LC droplets, such as the effective viscosity constant of the anisotropic medium. The power spectra of the scattered light appear to be described in terms of lorentzian functions, whose intensity and cut-off frequency are strongly dependent on both the scattering angle and the electric field across the sample. Hints about the optical-axis configuration within the LC droplets are provided by a thorough analysis of the measured noise. The main discrepancies between the experimental results and the predictions for an infinite nematic LC are pointed out and discussed in terms of the finite size of the LC droplets.