Synthesis of PMMA‐b‐PBA block copolymer in homogeneous and miniemulsion systems by DPE controlled radical polymerization

In this research, poly(methyl methacrylate)‐b‐poly(butyl acrylate) (PMMA‐b‐PBA) block copolymers were prepared by 1,1‐diphenylethene (DPE) controlled radical polymerization in homogeneous and miniemulsion systems. First, monomer methyl methacrylate (MMA), initiator 2,2′‐azobisisobutyronitrile (AIBN) and a control agent DPE were bulk polymerized to form the DPE‐containing PMMA macroinitiator. Then the DPE‐containing PMMA was heated in the presence of a second monomer BA, the block copolymer was synthesized successfully. The effects of solvent and polymerization methods (homogeneous polymerization or miniemulsion polymerization) on the reaction rate, controlled living character, molecular weight (M_n) and molecular weight distribution (PDI) of polymers throughout the polymerization were studied and discussed. The results showed that, increasing the amounts of solvent reduced the reaction rate and viscosity of the polymerization system. It allowed more activation–deactivation cycles to occur at a given conversion thus better controlled living character and narrower molecular weight distribution of polymers were demonstrated throughout the polymerization. Furthermore, the polymerization carried out in miniemulsion system exhibited higher reaction rate and better controlled living character than those in homogeneous system. It was attributed to the compartmentalization of growing radicals and the enhanced deactivation reaction of DPE controlled radical polymerization in miniemulsified droplets. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 4435–4445, 2009     

Block copolymer preparation by atom transfer radical polymerization under emulsion conditions using a nanoprecipitation technique

Living‐radical polymerization of acrylates were performed under emulsion atom transfer radical polymerization (ATRP) conditions using latexes prepared by a nanoprecipitation technique previously employed and optimized for the polymerization of styrene. A macroinitiator of poly(n‐butyl acrylate) prepared under bulk ATRP was dissolved in acetone and precipitated in an aqueous solution of Brij 98 to preform latex particles, which were then swollen with monomer and heated. Various monomers (i.e. n‐butyl acrylate, styrene, and tert‐butyl acrylate) were used to swell the particles to prepare homo‐ and block copolymers from the poly(n‐butyl acrylate) macroinitiator. Under these conditions latexes with a relatively good colloidal stability were obtained. Furthermore, amphiphilic block copolymers were prepared by hydrolysis of the tert‐butyl groups and the resulting block copolymers were characterized by dynamic light scattering (DLS) and transmission electron microscopy (TEM). The bulk morphologies of the polystyrene‐b‐poly(n‐butyl acrylate) and poly(n‐butyl acrylate)‐b‐poly(acrylic acid) copolymers were investigated by atomic force microscopy (AFM) and small angle X‐ray scattering (SAXS). © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 625–635, 2008     

Synthesis and morphology of polyethylene‐block‐poly(methyl methacrylate) through the combination of metallocene catalysis with living radical polymerization

Polyethylene‐block‐poly(methyl methacrylate) (PE‐b‐PMMA) was successfully synthesized through the combination of metallocene catalysis with living radical polymerization. Terminally hydroxylated polyethylene, prepared by ethylene/allyl alcohol copolymerization with a specific zirconium metallocene/methylaluminoxane/triethylaluminum catalyst system, was treated with 2‐bromoisobutyryl bromide to produce terminally esterified polyethylene (PE‐Br). With the resulting PE‐Br as an initiator for transition‐metal‐mediated living radical polymerization, methyl methacrylate polymerization was subsequently performed with CuBr or RuCl₂(PPh₃)₃ as a catalyst. Then, PE‐b‐PMMA block copolymers of different poly(methyl methacrylate) (PMMA) contents were prepared. Transmission electron microscopy of the obtained block copolymers revealed unique morphological features that depended on the content of the PMMA segment. The block copolymer possessing 75 wt % PMMA contained 50–100‐nm spherical polyethylene lamellae uniformly dispersed in the PMMA matrix. Moreover, the PE‐b‐PMMA block copolymers effectively compatibilized homopolyethylene and homo‐PMMA at a nanometer level. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 3965–3973, 2003     

RAFT‐mediated emulsion polymerization of styrene using brush copolymer as surfactant macro‐RAFT agent: Effect of the brush copolymer sequence and chemical composition

The nonionic amphiphilic brush polymers such as poly[poly(ethylene oxide) methyl ether vinylphenyl‐co‐styrene] trithiocarbonate [P(mPEGV‐co‐St)‐TTC] and poly[poly(ethylene oxide) methyl ether vinylphenyl‐b‐styrene‐b‐poly(ethylene oxide) methyl ether vinylphenyl] trithiocarbonate [P(mPEGV‐b‐St‐b‐mPEGV)‐TTC] with different monomer sequence and chemical composition are synthesized and their application as macro‐RAFT agent in the emulsion RAFT polymerization of styrene is explored. It is found that the monomer sequence in the brush polymers exerts great influence on the emulsion RAFT polymerization kinetics, and the fast polymerization with short induction period in the presence of P(mPEGV‐co‐St)‐TTC is demonstrated. Besides, the chemical composition in the brush polymer macro‐RAFT agent effect on the emulsion RAFT polymerization is investigated, and the macro‐RAFT agent with high percent of the hydrophobic PS segment leads to fast and well controlled polymerization. The growth of triblock copolymer colloids in the emulsion polymerization is checked, and it reveals that the colloidal morphology is ascribed to the hydrophobic PS block extension, and the P(mPEGV‐co‐St) block almost have no influence just on the size of the colloids. This may be the first example to study the monomer sequence and the chemical composition in the macro‐RAFT agent on emulsion RAFT polymerization, and will be useful to reveal the block copolymer particle growth. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2013     

Adding magnetic ionic liquid monomers to the emulsion polymerization tool‐box: Towards polymer latexes and coatings with new properties

Magnetic ionic liquid monomers were synthesized and then polymerized to get magnetic polymer latexes and films. First, a series of 1‐vinyl‐3‐dodecyl‐imidazolium monomers having metal halides counter‐anions such as FeCl₃Br^?, CoCl₂Br^?, and MnCl₂Br^? were synthesized. These ionic liquid monomers were first homopolymerized to lead to magnetic poly(ionic liquids) and characterized. Secondly, magnetic latexes were synthesized by using the magnetic ionic liquids as surfmers (surfactant + monomer) in the emulsion polymerization of methyl methacrylate/n‐butyl acrylate. It was found that the powders obtained by freeze‐drying the latexes presented a paramagnetic behavior with weak antiferromagnetic interactions between the adjacent metal ions. Although the ratio of magnetic ionic liquid/monomer was only 2% these poly(methyl methacrylate‐co‐butyl acrylate) powders and latexes responded to a magnetic field due to the surfmer paramagnetic nature. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 1145–1152     

Ab initio RAFT emulsion polymerization of butadiene using the amphiphilic poly(acrylic acid‐b‐styrene) trithiocarbonate as both surfactant and mediator

Ab initio reversible addition fragmentation chain transfer (RAFT) emulsion polymerization of butadiene was investigated by using the amphiphilic poly(acrylic acid_n‐b‐styrene₅) trithiocarbonate as both surfactant and mediator. The neutralization on acrylic acid (AA) units played significant influence on the gelation. When half of the AA units were neutralized, the gelation occurred in the early stage of the polymerization so that the highest accessible molecular weight of polybutadiene was as low as 5 kg mol^?1. In the non‐neutralized conditions, the gelation was much retarded so that the highest accessible molecular weight was increased up to 23 kg mol^?1. In the non‐neutralized conditions, potassium persulfate could not initiate the polymerization. When azobisisobutyronitrile was used as initiator, the polymerization mediated by poly(acrylic acid₂₇‐b‐styrene₅) trithiocarbonate could proceed much faster than the solution polymerization did. The latex was stable. Before the gel point, molecular weight agreed well with the theoretical prediction while PDI was relatively high due to the branching reaction. The poly(butadiene‐b‐styrene) core/shell particles could obtained by extending polybutadiene. When the n value in poly (acrylic acid_n‐b‐styrene₅) trithiocarbonate was lower than 20, the coalescence would occur, leading to the formation of some coagulum. On the other hand, when n value was as high as 60, the molecular weight was out of control. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Studies of the end-capping of living anionic poly(ferrocenyldimethylsilane) with 1,1-diphenylethylene

The efficiency of capping poly(ferrocenyldimethylsilane) (PFDMS) with 1,1-diphenylethylene (DPE) at room temperature and at 50 °C is reported. The capping of living anionic PFDMS chains was investigated by synthesizing short PFDMS oligomers of 10 repeat monomer units for which the end groups can be probed by ¹H NMR. DPE is known to mediate the reactivity of the PFDMS, permitting the synthesis of block copolymers unobtainable by direct, sequential, living anionic polymerization such as poly(ferrocenyldimethylsilane)-block-poly(methylmethacrylate) (PFDMS-b-PMMA) and poly(ferrocenyldimethylsilane)-block-poly(2-vinylpyridine) (PFDMS-b-P2VP). However, at room temperature addition of the DPE is slow. We report that carrying out the capping of living PFDMS chains at elevated temperatures (50 °C) avoids the need to use a second reagent to facilitate the addition of DPE, or follow more complex synthetic routes.     

Living Ab Initio Emulsion Polymerization of Methyl Methacrylate in Water Using a Water‐Soluble Organotellurium Chain Transfer Agent under Thermal and Photochemical Conditions

Ab initio emulsion polymerization of methyl methacrylate (MMA) using a water‐soluble organotellurium chain transfer agent in the presence of the surfactant Brij 98 in water is reported. Polymerization proceeded under both thermal and visible light‐irradiation conditions, giving poly(methyl methacrylate) (PMMA) with controlled molecular weight and low dispersity (?<1.5). Despite the formation of an opaque latex, the photoactivation of the organotellurium dormant species took place efficiently, as demonstrated by the quantitative monomer conversion and temporal control. Control of polymer particle size (PDI<0.030) was also achieved using a semi‐batch monomer addition process. The PMMA polymer in the particles retained high end‐group fidelity and was successfully used for the synthesis of block copolymers.     

Synthesis of poly(n‐butyl acrylate) homopolymer and poly(styrene‐b‐n‐butyl acrylate‐b‐styrene) triblock copolymer via AGET emulsion ATRP using a cationic surfactant

Cationic emulsions of triblock copolymer particles comprising a poly(n‐butyl acrylate) (PⁿBA) central block and polystyrene (PS) outer blocks were synthesized by activator generated by electron transfer (AGET) atom transfer radical polymerization (ATRP). Difunctional ATRP initiator, ethylene bis(2‐bromoisobutyrate) (EBBiB), was used as initiator to synthesize the ABA type poly(styrene‐b‐n‐butyl acrylate‐b‐styrene) (PS‐PⁿBA‐PS) triblock copolymer. The effects of ligand and cationic surfactant on polymerizations were also discussed. Gel permeation chromatography (GPC) was used to characterize the molecular weight (M_n) and molecular weight distribution (MWD) of the resultant triblock copolymers. Particle size and particle size distribution of resulted latexes were characterized by dynamic light scattering (DLS). The resultant latexes showed good colloidal stability with average particle size around 100–300 nm in diameter. Glass transition temperature (T_g) of copolymers was studied by differential scanning calorimetry (DSC). © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 611–620     

PMMA colloid particles armored by clay layers with PDMAEMA polymer brushes

Poly[2‐(dimethylamino) ethyl methacrylate] (PDMAEMA) brushes on the surfaces of clay layers were prepared by in situ free‐radical polymerization. Poly (methyl methacrylate) (PMMA) colloid particles stabilized and initiated by clay layers with PDMAEMA polymer brushes were prepared by Pickering emulsion polymerization. Transmission electron microscopy was used to characterize the structure and morphology of the colloid particles. The X‐ray diffraction (XRD) results indicated that the intercalated structures of the clay layers were almost destroyed in Pickering emulsion polymerization, and clay layers with exfoliated structures were created. The surface of the colloid particles was analyzed by using X‐ray photoelectron spectroscopy (XPS). The XPS results provide direct evidence that the clay layers with PDMAEMA chains cover the PMMA colloid particles. © 2008 Wiley Periodicals, Inc. JPolym Sci Part A: Polym Chem 46: 2632–2639, 2008     

Catalytic effect of dimethyl sulfoxide in the Cu(0)/tris(2‐dimethylaminoethyl)amine‐catalyzed living radical polymerization of methyl methacrylate at 0–90 °C initiated with CH3CHClI as a model compound for α,ω‐di(iodo)poly(vinyl chloride) chain ends

A variety of conditions, including catalysts [CuCl, CuI, Cu₂O, and Cu(0)], ligands [2,2′‐bipyridine (bpy), tris(2‐dimethylaminoethyl)amine (Me₆‐TREN), polyethyleneimine, and hexamethyl triethylenetetramine], initiators [CH₃CHClI, CH₂I₂, CHI₃, and F(CF₂)₈I], solvents [diphenyl ether, toluene, tetrahydrofuran, dimethyl sulfoxide (DMSO), dimethylformamide, ethylene carbonate, dimethylacetamide, and cyclohexanone], and temperatures [90, 25, and 0 °C] were studied to assess previous methods for poly(methyl methacrylate)‐b‐poly(vinyl chloride)‐b‐poly(methyl methacrylate) (PMMA‐b‐PVC‐b‐PMMA) synthesis by the living radical block copolymerization of methyl methacrylate (MMA) initiated with α,ω‐di(iodo)poly(vinyl chloride). CH₃CHClI was used as a model for α,ω‐di(iodo)poly(vinyl chloride) employed as a macroinitiator in the living radical block copolymerization of MMA. Two groups of methods evolved. The first involved CuCl/bpy or Me₆‐TREN at 90 °C, whereas the second involved Cu(0)/Me₆‐TREN in DMSO at 25 or 0 °C. Related ligands were used in both methods. The highest initiator efficiency and rate of polymerization were obtained with Cu(0)/Me₆‐TREN in DMSO at 25 °C. This demonstrated that the ultrafast block copolymerization reported previously is the most efficient with respect to the rate of polymerization and precision of the PMMA‐b‐PVC‐b‐PMMA architecture. Moreover, Cu(0)/Me₆‐TREN‐catalyzed polymerization exhibits an external first order of reaction in DMSO, and so this solvent has a catalytic effect in this living radical polymerization (LRP). This polymerization can be performed between 90 and 0 °C and provides access to controlled poly(methyl methacrylate) tacticity by LRP and block copolymerization. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 1935–1947, 2005     

Preparation of CO2/N2‐Triggered Reversibly Coagulatable and Redispersible Polyacrylate Latexes by Emulsion Polymerization Using a Polymeric Surfactant

We report here a novel approach for making reversibly coagulatable and redispersible polyacrylate latexes by emulsion (co)polymerization of methyl methacrylate (MMA) using a polymeric surfactant, poly(2‐(dimethylamino)ethyl methacrylate)₁₀‐block‐poly(methyl methacrylate)₁₄. The surfactant was protonated with HCl prior to use. The resulted PMMA latexes were readily coagulated with trace amount of caustic soda. The coagulated latex particles, after washing with deionized water, could be redispersed into fresh water to form stable latexes again by CO₂ bubbling with ultrasonication. The recovered latexes could then be coagulated by N₂ bubbling with gentle heating. These coagulation and redispersion processes were repeatable by the CO₂/N₂ bubbling.     

Synthesis of H‐shaped complex macromolecular structures by combination of atom transfer radical polymerization,photoinduced radical coupling,ring‐opening polymerization,and iniferter processes

Three controlled/living polymerization processes, namely atom transfer radical polymerization (ATRP), ring‐opening polymerization (ROP) and iniferter polymerization, and photoinduced radical coupling reaction were combined for the preparation of ABCBD‐type H‐shaped complex copolymer. First, α‐benzophenone functional polystyrene (BP‐PS) and poly(methyl methacrylate) (BP‐PMMA) were prepared independently by ATRP. The resulting polymers were irradiated to form ketyl radicals by hydrogen abstraction of the excited benzophenone moieties present at each chain end. Coupling of these radicals resulted in the formation of polystyrene‐b‐poly(methyl methacrylate) (PS‐b‐PMMA) with benzpinacole structure at the junction point possessing both hydroxyl and iniferter functionalities. ROP of ε‐caprolactone (CL) by using PS‐b‐PMMA as bifunctional initiator, in the presence of stannous octoate yielded the corresponding tetrablock copolymer, PCL‐PS‐PMMA‐PCL. Finally, the polymerization of tert‐butyl acrylate (tBA) via iniferter process gave the targeted H‐shaped block copolymer. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2013 , 51, 4601–4607     

Preparation of poly(n‐butyl acrylate)‐b‐polystyrene particles by emulsifier‐free,organotellurium‐mediated living radical emulsion polymerization (emulsion TERP)

We have successfully demonstrated the preparation of poly(n‐butyl acrylate)‐b‐polystyrene particles without any coagulation by two‐step emulsifier‐free, organotellurium‐mediated living radical emulsion polymerization (emulsion TERP) using poly(methacrylic acid) (PMAA)–methyltellanyl (TeMe) (PMAA₃₀‐TeMe) (degree of polymerization of PMAA, 30) and 4,4′‐azobis(4‐cyanovaleric acid) (V‐501). The final particle size was ～30 nm and second particle nucleation was not observed throughout the polymerization. M_n increased linearly in both steps with conversion and blocking efficiency was ～75%. PDI was improved by increasing radical entry frequency into each polymer particle due to an increase of the polymerization temperature. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Methacrylic acid and methyl methacrylate oligomers adsorbed to porous isotactic poly(methyl methacrylate) ultrathin films and mechanistic studies of living template polymerization

Methacrylic acid (MAA), methyl methacrylate (MMA), methacrylamide, and oligomers of MAA and MMA were selected as a model of active radical species in living template polymerization using stereocomplex formation. The adsorption behaviors of the aforementioned model compounds were examined toward porous isotactic‐(it‐) poly(methyl methacrylate) (PMMA) ultrathin films on a quartz crystal microbalance, which was prepared by the extracting of syndiotactic‐(st‐) poly(methacrylic acid) (PMAA) from it‐PMMA/st‐PMAA stereocomplexes. The apparent predominant adsorption of oligomers to monomers was observed in both PMAA and PMMA oligomers, suggesting that the mechanism of template polymerization follows the pick up mechanism. Although vinyl monomers were not incorporated into the porous it‐PMMA ultrathin film, both PMMA and PMAA oligomers were adsorbed at the initial stages. However, adsorbed amounts were limited to about 5 and 15% at 0.1 mol L^?1, respectively, which are much smaller values than corresponding st‐polymers. The results imply that radical coupling reaction is prevented during template polymerization to support the resulting living polymerization. ATR‐IR spectral patterns of oligomer complexes and it‐PMMA slightly changed in both cases, suggesting complex formation. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 5879–5886, 2008     

Soft Nanostructured Films with an Ultra‐Low Volume Fraction of Percolating Hard Phase

In this study, aqueous emulsion polymerization of n‐butyl acrylate is performed in batch conditions without surfactants using a poly(acrylic acid)‐trithiocarbonate macro‐RAFT agent to control the polymerization and to stabilize the emulsion. According to the polymerization‐induced self‐assembly (PISA) approach, well‐defined amphiphilic PAA‐b‐PBA diblock copolymers form and self‐assemble during synthesis to yield highly stable core–shell particles with an extremely thin hard PAA shell. For the first time, we report here the specific properties of films obtained from these particular latexes. After drying the aqueous dispersion, tough and transparent films are obtained. Although the films are not chemically cross‐linked, they do not dissolve in good solvents for PBA. Moreover, they remain transparent even after immersion in water. Rheology shows that the films are both stiff and ductile, thanks to the nanostructured but very low volume fraction (less than 3 wt%) of PAA forming a percolating network in the soft PBA. Compared with conventional core–shell‐based films, this approach affords for the first time a route to a thin percolating honeycomb nanostructure with a sharp and strong interface between the two phases. The versatility of the synthetic procedure opens perspectives for a large range of functional materials.

     

Preparation and application of cross-linked core-shell PBA/PS and PBA/PMMA nanoparticles

This paper reports the preparation of cross-linked core-shell poly(butyl acrylate)/polystyrene (PBA/PS) and poly(butyl acrylate)/poly(methyl methacrylate) (PBA/PMMA) nanoparticles via seeded emulsion polymerization and their application in nylon-based composites. A highly cross-linked structure was formed in both the cores and the shells by using a cross-linking agent, which could prevent the migration of hydrophobic PS shells to the inside of particles. There were covalent bonds on the interfaces between the cores and the shells of both particles. The average particle sizes were 40–50 nm, and the size distributions were narrow. The kinetics of polymerization was investigated. Well-defined core-shell structure and narrow particle size distribution could be achieved under starved conditions of monomer feeding. Furthermore, PBA/PMMA particles were used to fill nylon 6, good dispersion was obtained because of the strong interfacial interaction between the nanoparticles and the nylon 6 matrix and the good deformation ability of nanoparticles, and the toughness and rigidity of the composites were improved evidently. __________ Translated from Acta Polymerica Sinica, 2005, (6) (in Chinese)     

Preparation of CO2‐switchable latexes using N‐[3‐(dimethylamino)propyl]‐methacrylamide (DMAPMAm)

CO₂‐switchable polystyrene (PS), poly(methyl methacrylate) (PMMA), and poly(butyl methacrylate) (PBMA) latexes were prepared via surfactant‐free emulsion polymerization (SFEP) under a CO₂ atmosphere, employing N‐[3‐(dimethylamino)propyl]methacrylamide (DMAPMAm) as a CO₂‐switchable, water‐soluble, and hydrolytically stable comonomer. The conversion of the SFEP of styrene reaches >95% in less than 5 h. The resulting latexes have near monodisperse particles (PDI ≤ 0.05), as confirmed by DLS and TEM. The latexes could be destabilized by bubbling nitrogen (N₂) and heating at 65 °C for 30 min, and easily redispersed by only bubbling CO₂ for a short time without using sonication. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2017 , 55, 1059–1066     

RAFT‐mediated batch emulsion polymerization of styrene using poly[N‐(4‐vinylbenzyl)‐N,N‐dibutylamine hydrochloride] trithiocarbonate as both surfactant and macro‐RAFT agent

Poly[N‐(4‐vinylbenzyl)‐N,N‐dibutylamine hydrochloride] trithiocarbonate, which contains the reactive trithiocarbonate group and the appending surface‐active groups, is used as both surfactant and macromolecular reversible addition‐fragmentation chain transfer (macro‐RAFT) agent in batch emulsion polymerization of styrene. Under the conditions at high monomer content of ～20 wt % and with the molecular weight of the macro‐RAFT agent ranging from 4.0 to 15.0 kg/mol, well‐controlled batch emulsion RAFT polymerization initiated by the hydrophilic 2‐2′‐azobis(2‐methylpropionamidine) dihydrochloride is achieved. The polymerization leads to formation of nano‐sized colloids of the poly[N‐(4‐vinylbenzyl)‐N,N‐dibutylamine hydrochloride]‐b‐ polystyrene‐b‐poly[N‐(4‐vinylbenzyl)‐N,N‐dibutylamine hydrochloride] triblock copolymer. The colloids generally have core‐shell structure, in which the hydrophilic block forms the shell and the hydrophobic block forms the core. The molecular weight of the triblock copolymer linearly increases with increase in the monomer conversion, and the values are well‐consistent with the theoretical ones. The molecular weight polydispersity index of the triblock copolymer is below 1.2 at most cases of polymerization. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Preparation of Al(OH)3/PMMA nanocomposites by emulsion polymerization

Al(OH)₃/PMMA nanocomposites were prepared by the emulsion polymerization of methyl methacrylate (MMA) in the presence of surface‐functionalized Al(OH)₃ particles. Nanosized Al(OH)₃ particles were previously functionalized with a silane coupling agent, 3‐(trimethoxysilyl) propyl methacrylate (γ‐MPS), which was confirmed by FT‐IR and XRF analysis. The average size of seed particles was around 70 nm, and the density of the coupling agent on the particles was calculated to be 8.9 µmol m^?2. The emulsion polymerization was attempted at relatively high solid content of 40–46 wt%. The ratio of the seed particles to MMA had a strong influence on the stability of latex as well as the morphology of composites. Nanocomposites where several PMMA nodules were attached on the surface of Al(OH)₃ core were produced with stable latex emulsion when the weight percents of Al(OH)₃ to MMA were below 20. In the case of higher ratio of 30%, however, the latexes became unstable with an aggregation, and the product morphology was in the shape of large composite. Thermogravimetric analysis showed an improved thermal stability of PMMA composites with the incorporation of Al(OH)₃ nanoparticles. Copyright © 2008 John Wiley & Sons, Ltd.