利用双模板剂的多级孔ZSM-11分子筛的合成、表征和催化性能（英文）

ZSM-11与ZSM-5分子筛具有相似的孔道结构,通常表现出相似的催化性能,但近年来的研究发现,ZSM-11分子筛在某些反应过程具有明显优于ZSM-5的催化性能,因而逐渐引起科研界和工业界的广泛重视.但受其微孔尺寸的限制,在使用过程中往往容易积碳,并导致快速失活.为此,向微孔体系引入介孔制备多级孔ZSM-11分子筛是一种规避上述问题的有效方式.我们研究组前期已对分子筛进行碱处理脱硅及在该体系中加入CTAB制备多级孔分子筛进行了系统研究.在此基础上本文通过改变介孔模板剂十六烷基三甲基溴化铵(CTAB)和微孔模板剂四丁基溴化铵(TBABr)的摩尔比(R),采用一步法制备了一系列多级孔ZSM-11分子筛材料,并通过多种表征手段对材料的性质进行了系统研究.随着R值的增加,广角XRD测试结果表明,产物的结晶度逐渐下降,同时小角XRD测试结果表明产物中逐渐产生有序介孔相;XRF测试结果表明,产物的总包硅铝比呈上升趋势;SEM表征结果表明,首先棒状纳米晶团聚体形貌的ZSM-11分子筛的晶粒尺寸逐渐降低,随后晶粒之间插入无定形样品,直至最终产物几乎完全为无定形材料构成;TEM图片与上述表征结果一致,样品初始晶格条纹清晰且晶粒边缘规整,随后晶粒边缘开始弯曲不平,接着晶体样品中开始产生有序介孔材料,最终几乎完全变为有序介孔材料.综合上述表征结果和相关文献可推测,该有序介孔材料为类MCM-41材料.另外,我们采用N_2物理吸附对材料的织构性质进行了考察,发现随着R值增大,产物的微孔减少,介孔增多.然而TEM结果表明,在类MCM-41产生之前,样品中介孔的增多并非来源于晶内孔,而是来源于晶粒之间的堆积孔,这是由于在合成过程中CTAB胶束嵌入ZSM-11的晶粒之间所导致.合成体系的碱度对产物的物化性质和织构性质也起了非常重要的作用.我们将这个体系与NaOH+CTAB对分子筛进行脱硅后处理体系进行了对比,发现虽然前者只能产生晶间孔而后者可产生晶内孔,但碱度对两者的作用相似,即降低碱度均可导致类MCM-41有序介孔相的产生.此外,还通过NH_3-TPD和Py-IR技术对材料的酸性进行了考察.基于上述研究结果,提出了多级孔ZSM-11分子筛的形成机理.随着R值的变化,CTAB分别起了覆盖效应、胶束效应和模板效应.这些效应在合成多级孔ZSM-11分子筛过程中相互协同,同时又与TBABr的结构导向效应相互竞争,进而影响合成产物的孔结构、形貌、酸性以及用于二甲醚和苯烷基化的催化性能.     

晶化时间对ZSM-5/MCM-48复合分子筛结构及MTG反应性能的影响

采用两步晶化法制备ZSM-5/MCM-48微介孔复合分子筛,通过调变前驱体溶胶的晶化时间获得不同结构的ZSM-5/MCM-48基分子筛催化剂。采用XRD、N2-吸附、SEM、TEM、FT-IR和Py-FTIR等手段进行表征,结果表明,前驱体溶胶的晶化时间对ZSM-5/MCM-48复合分子筛的结构和表面酸性产生重要的影响,而特定结构的复合分子筛基催化剂可以显著改变甲醇制汽油(MTG)反应的产物分布,与ZSM-5基催化剂相比显著降低了油品中芳烃和均四甲苯的含量。阐明了其催化作用机制是由于介孔结构的MCM-48对微孔结构的ZSM-5界面或表面的修饰作用。     

晶化时间对ZSM-5/MCM-48复合分子筛结构及MTG反应性能的影响

采用两步晶化法制备ZSM-5/MCM-48微介孔复合分子筛,通过调变前驱体溶胶的晶化时间获得不同结构的ZSM-5/MCM-48基分子筛催化剂。采用XRD、N₂-吸附、SEM、TEM、FT-IR和Py-FTIR等手段进行表征,结果表明,前驱体溶胶的晶化时间对ZSM-5/MCM-48复合分子筛的结构和表面酸性产生重要的影响,而特定结构的复合分子筛基催化剂可以显著改变甲醇制汽油（MTG）反应的产物分布,与ZSM-5基催化剂相比显著降低了油品中芳烃和均四甲苯的含量。阐明了其催化作用机制是由于介孔结构的MCM-48对微孔结构的ZSM-5界面或表面的修饰作用。     

以十六烷基三甲基溴化铵为模板剂合成MCM-41/ZSM-5复合分子筛的研究

采用阳离子表面活性剂十六烷基三甲基溴化铵(CTAB)为模板剂、以ZSM-5为晶种,在水热晶化条件下合成了同时具有微孔和介孔的MCM-41/ZSM-5复合分子筛;并考察了陈化温度、陈化时间、晶化时间及模板剂用量等条件对合成复合分子筛的影响.通过X射线衍射、扫描电镜、高分辨率透射电镜、红外光谱及N2静态吸附法等手段对合成样...     

多级孔ZSM-5分子筛的制备及其在炼油领域中的应用

多级孔ZSM-5分子筛结合了微孔分子筛可调变的酸性、良好的水热稳定性以及介孔材料优异的传质扩散性能,在催化领域有着广阔的应用前景.我们综述了近年来多级孔ZSM-5分子筛的研究进展,重点概述了多级孔ZSM-5分子筛的不同制备方法,包括后处理法、硬模板法和软模板法等,同时介绍了多级孔ZSM-5分子筛在炼油领域的应用研究,并在上述基础上对多级孔ZSM-5分子筛的研究趋势进行了展望.     

预置晶种合成MCM-41/ZSM-3复合分子筛

以十六烷基三甲基溴化铵和四甲基氢氧化铵为模板剂，以ZSM-3为晶种，在水热条件下合成了同时具有中孔和微孔的复合分子筛MCM-41/ZSM-3。通过XRD、IR、N2吸附脱附等温线和SEM表征，样品的XRD图谱在小角度衍射区和大角度衍射区同时出现了MCM-41和ZSM-3的衍射峰；IR图谱上也同时出现了MCM-41和ZSM-3的吸收谱带，并且合成样品与两种分子筛的机械混合物有明显差别；N2吸附脱附等温线证明样品含中孔和微孔结构，并且微孔直径集中分布在0.7 nm左右，中孔直径集中分布在3.3 nm左右；从SEM照片可以看出，复合分子筛和机械混合物形貌不同，前者为附晶生长或再结晶，后者为均匀分散。     

高岭土微球上无胺法ZSM-5的原位合成

无胺体系中,采用水热法在焙烧高岭土微球上原位晶化合成了ZSM-5分子筛。考察了晶化温度、晶化时间、晶种加入量以及合成体系硅铝比等主要因素对分子筛合成的影响,得出了较佳的原位晶化合成条件。采用XRD、SEM、N₂吸附脱附等手段对合成样品进行了表征。结果表明：在高岭土微球上合成出了颗粒尺寸小于1 μm的小晶粒原位ZSM-5分子筛;晶化产物的比表面积、总孔容、微孔表面积和微孔孔容均明显增大,微孔分布集中于0.54 nm。     

孔道型微孔和介孔分子筛的改性及超级绝热性能

在水热体系中合成了具有规则孔道结构的微孔分子筛ZSM-5和介孔分子筛MCM-41,SBA-15,MAS-5,通过改变材料表面的电性对介孔材料进行了化学修饰.采用X射线衍射(XRD)和扫描电子显微镜(SEM)对样品的结构、形貌进行了表征;通过氮气吸附-脱附测试了产物的比表面积,采用BJH法计算孔分布和孔容;将制得的样品压制成绝热材料后,进行导热性质测定.常温(25℃)常压下,有序介孔分子筛MCM-41的导热系数为0.038 W·m-1·K-1,具有少量微孔结构的MAS-5的导热系数为0.035W·m-1·K-1,二者均为超级绝热材料.材料经改性后,绝热性能有所提高:MCM-41的导热系数降至0.028 W·m-1·K-1,MAS-5的导热系数降至0.017 W·m-1·K-1.结合纳米介孔材料导热理论模型进行分析,发现纳米孔绝热材料的孔径越小,孔隙率越大,绝热性能好;介孔分子筛的导热系数与其孔壁厚度、孔径大小以及孔隙率有关.     

多级复合孔硅铝材料的合成与表征

采用表面包覆聚电解质的聚苯乙烯小球为模板,制备多级复合孔硅铝材料前体。 经水热晶化处理后焙烧脱模板,获得了多级孔结构的硅铝分子筛材料。 通过X射线衍射、傅里叶红外光谱、N2吸附-脱附、扫描电子显微镜和透射电子显微镜等测试技术对水热晶化不同时间的硅铝材料进行表征。 探讨了水热晶化时间对材料孔道结构的影响。 结果表明,水热晶化时间小于22 h,样品中含有介孔-大孔双连续孔道体系。 晶化时间超过22 h,样品中含有微孔-介孔-大孔多级孔道体系。 晶化36 h的样品,大孔孔壁由纳米级ZSM-5型沸石分子筛晶体构成。     

一步法合成多级孔结构ZSM-5分子筛

多级孔结构ZSM-5分子筛的合成过程复杂。利用双模板剂,通过优化晶化条件(如晶化时间与晶化温度)和Si/Al物质的量比等一步水热晶化合成了具有多级孔结构的ZSM-5分子筛,并采用XRD、N₂吸附-脱附、吡啶红外吸脱附、SEM和TEM等方法对样品的晶体结构、孔道结构、表面酸性和形貌等进行了表征。结果表明,一步法合成多级孔结构ZSM-5分子筛的适宜条件是:晶化温度160-180℃,晶化时间24-96 h,反应物组成为SiO₂/Al₂O₃/Na₂O/CTAB/TPABr/H₂O=1/x/0.4/0.05/0.12/280,(x:50-240)。其中,晶化温度160℃、晶化时间48 h和以Si/Al物质的量比50的凝胶合成的样品具有有序的介孔(平均尺寸3.60 nm)结构、较高的结晶度和较强的酸性。     

A novel method for synthesis of mesoporous ZSM-5 from iron ore tailings

Mesoporous ZSM-5 was prepared from iron ore tailings (IOT) using a two-step process. Mesoporous MCM-41 was first synthesized using cetyltrimethylammonium bromide (CTAB) as mesoporous template and IOT as silica source. The CTAB in the as-synthesized MCM-41 was used as the mesoporogen to produce the mesoporous ZSM-5, by recrystallizing the amorphous walls of MCM-41 with tetrapropylammonium bromide (TPABr) as the structure-directing agent via solid-phase conversion. To evaluate the textural properties of mesoporous ZSM-5, the as-synthesized samples were characterized using x-ray diffraction, scanning electron microscopy, transmission electron microscopy, ²⁹Si, ²⁷Al magic angle spinning nuclear magnetic resonance spectroscopy, and nitrogen adsorption. The results show that phase separation between the surfactant and zeolite crystals was avoided in the solid-phase conversion process, which transforms the as-synthesized MCM-41 to mesoporous zeolite. Therefore, the synthetic route presented herein provides a novel method for the synthesis of mesoporous ZSM-5 from IOT.

     

Hierarchical mesoporous zeolites: direct self-assembly synthesis in a conventional surfactant solution by kinetic control over the zeolite seed formation

By kinetic control over the zeolite seed formation, we report the direct fabrication of hierarchical mesoporous zeolites using hexadecyl trimethyl ammonium bromide (CTAB) as the soft template in a conventional solution route. Nanometer-sized, subnanocrystal-type zeolite seeds with a high degree of polymerization are essential to prevent the formation of a separate amorphous mesoporous phase and the phase separation between the mesophase and zeolite crystals in the presence of CTAB and a certain amount of ethanol. The mechanisms for the formation of hierarchically porous zeolites in the solution process, including the effect of mother liquid aging, formation of subnanocrystal zeolite seeds and their self-assembly effect with CTAB, and the role of ethanol are proposed and discussed in detail. The prepared mesoporous ZSM-5 zeolite showed much higher catalytic activity than conventional counterparts for aldol condensations involving large molecules, especially in the synthesis of vesidryl.     

Synthesis and catalytic performance of ZSM-5/MCM-41 composite molecular sieve from palygorskite

ZSM-5/MCM-41 composite molecular sieve has been hydrothermally synthesized through a two-step crystallization process using palygorskite (PAL) as silicon and aluminum source. The products were characterized by various means and their catalytic properties for acetalization of cyclohexanone and esterification of acetic acid and n-butanol were also investigated. In the first step ZSM-5 zeolite could be formed from the acid-treated PAL after hydrothermal treatment using tetrapropylammonium bromide as template. XRD patterns, N₂ adsorption and desorption data, and TEM images show that the composite obtained in the secondary step had a well-ordered mesoporous MCM-41 phase and a microporous ZSM-5 zeolite phase. Compared with ZSM-5, ZSM-5/MCM-41 composite possessed more total acid amount, weak acid sites and large pore structure due to the formation of MCM-41 and exhibited higher catalytic activity for the acetalization and esterification reaction.     

Rapid synthesis of highly ordered Si-MCM-41

A very short-time synthesis of highly ordered MCM-41 molecular sieve was formulated by using cetyltrimethylammonium bromide (CTAB) as the template and silica gel from SiliCycle as the silica source. The physical properties of MCM-41 samples were characterized by X-ray diffraction (XRD), nitrogen physisorption, and transmission electron microscopy (TEM). The MCM-41 sample prepared in this study exhibited well defined long-range order and good hydrothermal stability. It was demonstrated that reducing the time of self-assembly step to 2 h during the synthesis had no unfavorable effect on the quality of MCM-41 materials.     

Synthesis and catalytic performance of bimetallic NiMo- and NiW-ZSM-5/MCM-41 composites for production of liquid biofuels

This work presents a synthesis of bimetallic NiMo and NiW modified ZSM-5/MCM-41 composites and their heterogeneous catalytic conversion of crude palm oil( CPO) to biofuels. The ZSM-5/MCM-41 composites were synthesized through a self-assembly of cetyltrimethylammonium bromide( CTAB) surfactant with silica-alumina from ZSM-5 zeolite,prepared from natural kaolin by the hydrothermal technique. Subsequently,the synthesized composites were deposited with bimetallic NiMo and NiW by impregnation method. The obtained catalysts presented a micro-mesoporous structure,confirmed by XRD,SEM,TEM,EDX,NH_3-TPD,XRF and N_2 adsorption-desorption measurements. The results of CPO conversion demonstrate that the catalytic activity of the synthesized catalysts decreases in the series of NiMo-ZSM-5/MCM-41 NiW-ZSM-5/MCM-41 Ni-ZSM-5/MCM-41 Mo-ZSM-5/MCM-41 W-ZSM-5/MCM-41 NiMo-ZSM-5 NiW-ZSM-5 ZSM-5/MCM-41 ZSM-5 MCM-41. It was found that the bimetallic NiMo-and NiW-ZSM-5/MCM-41 catalysts give higher yields of liquid hydrocarbons than other catalysts at a given conversion. Types of hydrocarbon in liquid products,identified by simulated distillation gas chromatography-flame ionization detector( SimDis GC-FID),are gasoline( 150-200 ℃; C5-12),kerosene( 250-300 ℃; C5-20) and diesel( 350 ℃; C7-20).Moreover,the conversion of CPO to biofuel products using the NiMo-and NiW-ZSM-5/MCM-41 catalysts offers no statistically significant difference( P 0.05) at 95% confidence level,evaluated by SPSS analysis.     

Spontaneous vesicles, disks, threadlike and spherical micelles found in the solubilization of DMPC liposomes by the detergent DTAC

Iron oxide/MCM-41 nanocomposites, Fe(2)O(3)/MCM-41, containing 5%, 10%, and 20% (w/w) iron oxide, were prepared via a direct nonhydrothermal method at room temperature. The preparations were preformed by using iron(III) nitrate, tetra-ethoxysilane (TEOS), and cetyltrimethylammonium bromide (CTAB) mixed or unmixed with dodecyltrimethylammonium bromide (DTAB). The produced materials were dried and calcined at 550 °C for 3 h. Test materials were characterized by thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), Fourier transform infrared spectroscopy (FTIR), N(2) gas adsorption/desorption isotherms, small angle and wide angle X-ray diffraction (XRD). Results indicate that mixing of CTAB with DTAB does not harm the formation of blank MCM-41 structure. For the composite Fe(2)O(3)/MCM-41 materials, results showed formation of more stable MCM-41 structure with higher surface area and improved porosity in the presence of mixed (CTAB+DTAB) than in the presence of single (CTAB) surfactants for up to 10% Fe(2)O(3)/MCM-41 (w/w). This was explained in terms of the effect DTAB on contraction of the template micellar size to compensate for the expected size expansion upon the addition of ionic iron(III) nitrate precursor. Highly dispersed Fe(2)O(3) nanoparticles were formed in all cases even with the highest iron oxide percentage. Formation of the nanocomposites was postulated to be determined by fast nucleation and slow growth of iron oxide species, which facilitated formation of well dispersed iron oxide nanoparticles inside and on the wall of the MCM-41 material.     

Thermal degradation of CTAB in as-synthesized MCM-41

Thermal evacuation of a surfactant template from pure siliceous MCM-41 and MCM-41 containing aluminium in hydrogen flow was investigated. Micelle templated MCM-41 were prepared using hexadecyltrimethylammonium bromide (CTAB). The products of thermal surfactant degradation outside and inside pores were identified at various temperatures using ¹³C solid-state nuclear magnetic resonance (NMR) spectroscopy, gas chromatography coupled with mass spectrometer (GC-MS) and temperature programmed desorption coupled with mass spectrometer (TPD-MS). The GC-MS and ¹³C MAS NMR results obtained from this study provide an insight into the mechanism of surfactant transformation during MCM-41 synthesis on molecular level.     

以混合表面活性剂为模板可控合成MCM-48和MCM-41分子筛

利用阳离子和三嵌段共聚物混合表面活性剂为模板,在水热条件、碱性介质中可控合成出MCM-48和MCM-41分子筛。在固定P123(聚氧乙烯-聚氧丙烯-聚氧乙烯三嵌段共聚物):TEOS(正硅酸乙酯)(物质的量的比)为0.01875的体系中,调节CTAB(十六烷基三甲基溴化铵)∶TEOS(正硅酸乙酯)物质的量比值m,当m在0.12~0.13范围合成出MCM-48分子筛;当m在0.04~0.08范围合成出MCM-41分子筛。通过XRD,TEM,N2物理吸附,IR等方法进行了表征。结果表明:聚氧乙烯-聚氧丙烯-聚氧乙烯三嵌段共聚物(P123)的加入可以更大程度地降低合成介孔材料所需阳离子表面活性剂的用量;可控合成的介孔材料具有高比表面积、高度有序的孔道结构、较集中的孔径分布。     

Supramolecular Interactions and Morphology Control in Microwave Synthesis of Nanoporous Materials

Application of a microwave technique to the conventional hydrothermal process is gaining importance, especially, in the synthesis of nanoporous materials. This microwave technique is regarded as a novel synthesis tool because it gives several beneficial advantages such as homogeneous nucleation, rapid synthesis, formation of uniform crystals, and small crystallites, facile morphology control, energy efficiency and so on. Recently, it was found that it offers an efficient way to control the crystal morphology, size and orientation, and even crystalline phase which are required for many emerging applications of nanoporous materials. This review summarizes recent work on the microwave effect, supramolecular interactions and control of crystal morphology upon microwave synthesis of nanoporous materials performed by the present authors. Synthesis and morphology control of nanoporous materials such as ZSM-5, zeolite beta, metallosilicates, AlPO, MCM-41, SBA-15, SBA-16, etc. have been accomplished with microwave irradiation. In particular, the rapid nucleation and crystallization of ZSM-5 zeolite under microwave irradiation made it possible to enable the continuous microwave synthesis, implying a great industrial and technological importance. The formation of nanoporous materials, especially, silicate or aluminosilicate molecular sieves was described on the basis of supramolecular interactions between organic template molecules and silicate species under microwave irradiation. Besides decreasing synthesis time, it was duly demonstrated that the microwave technique provides an effective way to control particle size distribution and macroscopic morphology in the synthesis. Moreover, for the application of these porous materials, microwave-induced nanofabrication of microporous and mesoporous materials is more important than that of simple porous materials.