Plasticizer for poly(vinyl chloride) from cardanol as a renewable resource material

The present work is aimed to the preliminary analysis of the applicability of cardanol derivatives as renewable plasticizers for soft PVC. Two different plasticizers were studied, obtained by esterification of the cardanol hydroxyl group (cardanol acetate) and further epoxidation of the side chain double bonds (epoxidated cardanol acetate). Differential Scanning Calorimetry (DSC) was used to study the miscibility between PVC and cardanol derived plasticizers. The miscibility was correlated to the chemical structure of plasticizer by means of the Hansen solubility parameter analysis. Results obtained indicated that esterification of cardanol yields a partial miscibility with PVC, whereas esterification and subsequent epoxidation yield a complete miscibility with PVC. Therefore cardanol acetate, obtained by solvent-free esterification of cardanol, was used as a secondary plasticizer of PVC. Mechanical and rheological analysis showed that the cardanol acetate can partially replace DEHP in PVC formulation.     

Preparation and performance of plasticizers for poly(vinyl chloride) from products of thermal decomposition of waste polystyrene

2,4-Diphenylbutyl-2,4-diphenylbutyrate (DPBDPB) and 2,4,6-triphenylhexyl-2,4,6-triphenylhexoate (TPHTPH), plasticizers for poly(vinyl chloride), were synthesized from the products of thermal decomposition of waste polystyrene. Their heat stabilities were studied by thermogravimetric analysis and differential thermal analysis, and compared with those of typical plasticizers for PVC such as dibutyl phthalate (DBP), dihexyl phthalate (DHP) and bis(2-ethylhexyl) phthalate (DOP). DPBDPB and TPHTPH showed much higher heat resistance than DOP. PVC was plasticized with a mixed system consisting of DOP as the primary plasticizer and DPBDPB as the secondary. It became clear that DPBDPB is an excellent heat-resistant plasticizer which does not affect the compatibility of PVC with DOP.     

Ion-selectivity of plasticizers in poly(vinyl chloride) membrane electrodes

Electrode membranes were presented which contained only PVC and a plasticizer. The plasticizers studied were tris(2-ethylhexyl)phosphate, 2-nitrophenyl octyl ether and bis(1-butylpentyl)adipate. The response and selectivity of these ligand-free PVC electrodes towards alkali and alkaline earth cations are reported.     

Characterization and thermal stability of poly(vinyl chloride) plasticized with epoxidized soybean oil for food packaging

The use of phthalates in plasticized poly(vinyl chloride) (PVC) formulations has been questioned by their potential toxicity and high migration to foodstuff. Phthalates can be replaced by other harmless and environmentally friendly plasticizers, such as epoxidized soybean oil (ESBO), which has been also proved an efficient stabilizer for PVC helping to prevent degradation during processing. Formulations based on PVC with different amounts of ESBO (from 30 to 50 wt%) were fully characterized showing good compatibility and a clear increase in thermal stability. An evaluation of the use of ESBO for PVC stabilization in commercial lids was carried out by using thermogravimetric analysis (TGA). ESBO was detected in all materials and their thermal stability was highly dependent on the plasticizer concentration. Most of them showed a significant increase in thermal degradation temperatures, permitting their use in food processing at high temperatures without risk of degradation.     

Kinetics of thermal degradation of poly(vinyl chloride)

Extensively studied thermal degradation of polyvinyl chloride (PVC) occurs with formation of free hydrogen chloride and conjugated double bonds absorbing light in visible region. Thermogravimetric monitoring of PVC blends degradation kinetics by the loss of HCl is often complicated by evaporation and degradation of plasticizers and additives. Spectroscopic PVC degradation kinetics monitoring by absorbance of forming conjugated polyenes is specific and should not be affected by plasticizers loss. The kinetics of isothermal degradation monitored by thermal gravimetric analysis in real time was compared with batch data obtained by UV/Visible absorption spectroscopy. Effects of plasticizer on kinetics of polyene formation were examined. Thermal degradation of PVC films plasticized with di-(2-ethylhexyl) phthalate (DEHP) and 1,2,4-benzenedicarboxylic acid, tri-(3-ethylhexyl) ester (TOTM) was monitored by conjugated double bonds light absorption at 350 nm at 160, 180, and 200 °C. Plasticizer-free PVC powder degradation kinetics and that of plasticized films were also obtained thermogravimetrically at temperatures ranging from 160 to 220 °C. Plasticizer-free PVC powder degradation and spectroscopically monitored degradation of plasticized PVC films occurred with the same apparent activation energy of ≈150 kJ mol⁻¹. No difference in degradation kinetics of films plasticized with DEHP and TOTM was detected.     

Ionic liquids: New generation stable plasticizers for poly(vinyl chloride)

Room temperature ionic liquids (ILs), based on ammonium, imidazolium and phosphonium cations, were studied as novel plasticizers for poly(vinyl chloride), PVC. All the ILs tested were able to produce flexible PVC. Upon 20 wt% plasticization, some of the ILs lowered the glass transition temperature (T_g) of PVC more than that done by several traditional plasticizers. They showed good thermodynamic compatibility as well. Several ILs showed better leaching and migration resistance than the traditional plasticizers. This was, in particular, a significant observation considering the ongoing controversy regarding the leaching and migration issues of the commonly-used phthalate plasticizers. High temperature and ultraviolet (UV) ray stability of IL-plasticized PVC samples were also studied.     

Designing anti-migration furan-based plasticizers and their plasticization properties in poly (vinyl chloride) blends

The use of bio-based plasticizers with low toxicity and good compatibility with polyvinyl chloride (PVC) has attracted more attention in the recent years. With bio-based 2, 5-furandicarboxylic acid (FDCA) and butyl oligo-glycol ethers as raw materials, three liquid furan-based plasticizers of di(butyl glycol) furan-2,5-dicarboxylate, di(butyldiglycol) furan-2,5-dicarboxylate and di(butyltriglycol) furan-2,5-dicarboxylate were synthesized by direct esterification. The chemical structure of three plasticizers was characterized with FTIR, ¹H NMR and ¹³C NMR. From DMA measurement, the glass transition temperature (T_g) of the plasticized PVC was decreased gradually when furan-based plasticizers were added to PVC formulation from 30 up to 50 phr. Due to lots of ether bonds in furan-based plasticizers, they expressed over two-fold lower migration in organic solvent compared with the traditional plasticizer diethylhexyl phthalate (DEHP). Through the characterization of elongation at break, hardness and thermal stability, furan-based plasticizers presented the same plasticization properties as DEHP, and had potential industrial application prospects.     

Effects of plasticizers on novel electromechanical actuations with different poly(vinyl chloride) gels

Four different plasticizers were applied to make different poly(vinyl chloride) (PVC) gels, poly(vinyl chloride)‐bis(2‐ethylhexyl)phthalate (PVC‐DOP), poly(vinyl chloride)‐di‐n‐butylphthalate, poly(vinyl chloride)‐bis(2‐ethylhexyl)adipate, and poly(vinyl chloride)‐tris(2‐ethylhexyl)trimellitate. In our previous work, we reported that PVC‐DOP gel exhibits novel and reversible deformations of creeping and jointlike bending induced by direct current electric fields. In this article, we scrutinize the effects of plasticizers on electromechanical actuations, that is, reversible creeping and bending actuation with four of the different aforementioned gels. We measured the relative creeping distance, creeping area, creeping velocity, current observed, and bending angle as a function of applied electric fields for different PVC gels and found significant differences among them. To explain these variations, we compared the utility of plasticizers on the basis of the properties of different PVC gels, such as plasticizer‐retention ability, bending modulus, elongation at break, and the dielectric constant. The mentioned properties of the PVC gels played vital roles on their electromechanical actuations. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 2119–2127, 2003     

NMR spectrum of poly(vinyl chloride)

The 100-MHz proton NMR spectra of commercial and laboratory-prepared poly(vinyl chloride) (PVC) have been measured in various solvents at high temperature (80–150°C). Tacticity in PVC was determined by the analysis of the β-proton spectrum. The spectrum was calculated assuming that the PVC chain consists of tetrad sequences of monomer units and that their distribution in the chain is described by a simple Bernoulli-sequence statistics with a P_m (the probability of isotactic placement) of 0.45 for commercial PVC polymerized at 50°C. Tacticity calibration curves based on measurements made for the polymer in pentachloroethane and β-dichlorobenzene were established, and they provide a simple method for the measurement of tacticity in PVC directly from the observed spectra. Excluding samples prepared in butyraldehyde solution, the formation of syndiotactic structures in PVC (prepared by free-radical polymerization) was found to be favored by lowering the polymerization temperature. This preference is due to an increase in the activation enthalpy of 510 cal/mole which is required for forming an isotactic placement in the chain during the propagation step.     

Free radical polymerization of glycidyl methacrylate in plasticized Poly(vinyl chloride)

Kinetic of free radical in-situ polymerization of glycidyl methacrylate (GMA), was studied in a complex evolutionary system: poly(vinyl chloride) (PVC) plastisols. A predictive model of conversion-time profile based on free radical mechanism was proposed and structure of the modified PVC system developed was investigated by NMR analyses. In order to elucidate the mechanism of the reaction, model molecules for PVC were used with NMR and MALDI-TOF characterization. It was found that in-situ polymerization of GMA in PVC plastisols leads to both homopolymerization and grafting of GMA onto PVC backbone by hydrogen abstraction. For 33 wt% GMA loaded, grafting efficiency is 67% with an amount of grafted poly-glycidyl methacrylate (pGMA) equals to 22 wt%. Thus, this article discloses a new type of PVC plastisols called reactive plastisols where, in addition to usual plasticizers, PVC is modified by polymerizable GMA monomer.     

Sol-Gel Transition and Equilibrium Shear Modulus of Poly(vinyl chloride) and Plasticizers

The elasticity of poly(vinyl chloride) gels with molecular weight distribution (M_w/M_n), of 2.16 have been studied in the region beyond their gel points. Dynamic storage modulus G′, and equilibrium gel shear modulus of elasticity G_e, at low frequencies (ω) have specific developments as a function of polymer concentrations c, and plasticizers. The scaling elasticity from G_e = kε^z equation holds at different PVC plasticizer gels. The scaling exponent z, and constant k. ε is defined as the relative distance, ε = (|c − c_g|)/c_g, the calculated z = 2.45 ± 0.15. Furthermore, this analysis provides constant k with certain informations about the dependency of gel elasticity on the kind of plasticizer. Near the sol-gel transition temperature T, G_e decreases rapidly with increasing temperature. The normalized moduli G_eM/cRT, of the gels at different temperature, and/or c were dependent on the relative distance from the gelation point ε, and PVC and plasticizers concentration respectively. These results suggested mesh size of gel network near the gelation point for PVC with bis(2-ethylhexyl) phthalate (DOP) or di-n-butyl sebacate (DBS) plasticizers that has been newly reported.     

Influence of polyesterurethane plasticizer on the kinetics of poly(vinyl chloride) decomposition process

Poly(vinyl chloride) (PVC), plasticized by di(2-ethylhexyl) phthalate (DEHP), medium molecular mass polyesterurethane (PU) or by both plasticizers, was thermally degraded under dynamic thermogravimetric conditions and the kinetics of decomposition was studied by isoconversional methods and by non-linear regression. It has been found that the initial decomposition temperature is higher for PVC plasticized with PU, as compared with PVC plasticized with di(2-ethylhexyl) phthalate (DEHP) or plasticized with PU/DEHP, and thermal degradation shows features of a multi-step complex process. Application of polymeric plasticizer leads to the increase and a 'smoothing' effect in the course of energy of activation and pre-exponential factor at the initial stage of decomposition indicating thus the hindered migration of medium molecular mass compound from PVC matrix (in comparison with PVC containing monomeric DEHP) due to steric hindrances as well as due to specific interactions between C=O and Cl groups along the macrochains. Kinetic model function of the decomposition process of PVC/DEHP and PVC/DEHP/PU blends was found to be a two-stage autocatalyzed reaction of n^th order; autocatalytic effect is associated most likely with the role of HCl formed during PVC decomposition. For PVC/PU blend best fit was found by non-linear regression for a two-stage scheme in which first stage was Prout-Tompkins model and the second was autocatalytical model of n^th order - the first one involves particle disintegration, which was promoted by product generation at branching PVC 'pseudo-crystals' nuclei, thus exposing more surface on which decomposition reaction proceeds.     

Characterization of poly(vinyl chloride) powder produced by emulsion polymerization

The effect of emulsion process formulation ingredients on the morphology, structure, and properties of polyvinyl chloride (PVC) powder has been considered in this study. PVC powder was extracted with ethanol and films were obtained by solvent casting from tetrahydrofurane. Characterization of powders, films, and ethanol extract was performed through FTIR spectroscopy, DSC, AFM, SEM, EDX analysis, methylene blue, and nitrogen adsorption. PVC powder was composed of spheres of a large particle size range from 10 nm to 20 μm as shown by SEM. The specific surface area of the PVC powder was determined as 16 and 12 m² g⁻¹ from methylene blue adsorption at 25 °C and from N₂ adsorption at −196 °C, respectively. AFM indicated the surface roughness of the films obtained by pressing the particles was 25.9 nm. Density of PVC powder was determined by helium pycnometry as 1.39 g cm⁻³. FTIR spectroscopy indicated that it contained carbonyl and carboxylate groups belonging to additives such as surface active agents, plasticizers, and antioxidants used in production of PVC. These additives were 1.6% in mass of PVC as determined by ethanol extraction. EDX analysis showed PVC particles surfaces were coated with carbon-rich materials. The coatings had plasticizer effect since, glass transition temperature was lower than 25 °C for PVC powder and it was 80 °C for ethanol extracted powders as found by using differential scanning calorimetry. These additives from polymerization process made PVC powder more thermally stable as understood from Metrom PVC thermomat tests as well.     

Nonmigratory internal plasticization of poly(vinyl chloride) via pendant triazoles bearing alkyl or polyether esters

Branched and linear nonmigratory internal plasticizers attached to PVC by a pendant triazole linkage were synthesized and investigated. Copper-free azide-alkyne thermal cycloaddition was employed to covalently bind triazole-based phthalate mimics to PVC. To systematically investigate the effect of plasticizer structure on glass transition temperature, several architectural motifs were explored. Free volume theory was considered when designing many of these internal plasticizers: hexyl-tethers were utilized to generate additional space between the triazole-phthalate mimic and the polymer backbone. Miscibility of these triazole-plasticizers in PVC is important: variation of the ester moieties on the triazole possessing alkyl and/or poly(ethylene oxide) chains produced a wide range of glass transition temperatures (T_g): from anti-plasticizing 96 °C, to highly efficient plasticized materials exhibiting T_g values as low as −42 °C. © 2018 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2018 , 56, 2397–2411     

Permeability and release properties of cyclodextrin-containing poly(vinyl chloride) and polyethylene films

In this study poly(vinyl chloride) (PVC) and polyethylene (PE) films with 0%, 1.0%, 1.5% and 2.0% β-cyclodextrin (BCD)-content were prepared and their permeation properties were characterized using model flavours like carvone, vanillin and diacetyl. The complex forming carvone and vanillin could penetrate through the films containing cyclodextrin, while diacetyl, which has poor complex forming ability with β-cyclodextrin could not. The effect of CD-concentration on vanillin permeation was found to depend on CD concentration and on the thickness of the films. The leaching of plasticizers from the polymer matrix to the contacting fluid is a drawback of PVC. The presence of β-cyclodextrin in the film results in slower release of plasticizers.     

Fourier-transform infrared study of conformational changes in plasticized poly(vinyl chloride)

Fourier-transform infrared spectroscopy has been used for the detection of conformational changes induced by plasticization in atactic poly(vinyl chloride) (PVC). The amount of short trans syndiotactic sequences decrease upon plasticization. This change depends on the amount and kind of plasticizer. Difference spectra emphasize changes in the distribution of gauche defects in the chains as a function of temperature in plasticized PVC films.     

Determination of adipate plasticizers in poly(vinyl chloride) by microwave-assisted extraction

A new method based on the application of microwave radiation to the extraction of adipate plasticizers from poly(vinyl chloride) PVC plastics is described. The experimental conditions for microwave-assisted extraction (i.e. extracting solvent, temperature, time and microwave power) were evaluated in terms of recovery. The optimisation was carried out with pastes of PVC plastified with di-2-ethylhexyl adipate, and extracts were measured by gas chromatography with flame ionization detection. Six different adipate plasticizers were studied, and microwave-assisted extraction was compared with supercritical fluid extraction for the extraction of adipates and phthalates from PVC matrices. It has been observed that the microwave-assisted extraction parameters evaluated are tightly interconnected. It has been shown that the efficiency of microwave-assisted extraction depends on the kind of solvent, the temperature achieved and the heating time. Moreover, the final temperature reached depends on the microwave power, the number of vessels and the irradiation time. On the other hand, microwave-assisted extraction provides higher recovery values than supercritical fluid extraction for both phthalate and adipate plasticizers.     

Specific heats of poly(vinyl chloride) compositions

Specific heats of plasticized poly(vinyl chloride) can be readily obtained by means of the thin foil calorimeter when the polymer is fabricated into sheet or film. The effects of temperature and plasticizer content on the specific heat and of the plasticizer content on the glass temperature are readily observed. The data may be used to estimate the glass temperatures of plasticizers where those temperatures are not readily reached by normal techniques. The specific heat at the glass temperature is approximately 0.255 for the ranges of 0–30 phr plasticizer. A definite glass transition is not observed with 60 phr plasticizer. No other transitions were observed between 200 and 400°K. The previous history of the polymer is important, as it can change the specific heat of the polymer noticeably, especially above the glass temperature. Comparison of the values listed here with those obtained by others should be made with the understanding that these samples were fabricated by extrusion and were free of observable strain. The degree of crystallinity of these polymers is very small, probably less than 10%, since none was found by x-ray diffraction. The plasticizing effect of some stabilizers was noted.     

Analysis of poly(vinyl chloride) additives by supercritical fluid extraction and gas chromatography

The use of supercritical fluid extraction (SFE) is growing, with an expanding range of applications in many different fields as a consequence of its advantages compared with traditional extraction methods. In order to develop an analytical method to determine dibutyl phthalate (DBP) and dioctyl phthalate (DOP) traces (<20 ppm) in flexible poly(vinyl chloride) (PVC) formulations, a maximum efficiency in the extractive process and an adequate separative system are needed to avoid interferences between these two plasticizers and other additives that could be present at high concentrations in flexible PVC formulations. In order to determine the optimum SFE conditions, the extraction time, temperature and pressure were controlled. The separation and quantitation of individual components in the PVC extracts were carried out off-line by using a semicapillary column in gas chromatography (GC). Samples with different DOP content (41.18%, 33.33% and 23.08%) and DBP content (41.18%), as well as samples with both plasticizers (20.59% DOP and 20.59% DBP) were prepared. Some other samples were also prepared to study detection limits for these two PVC additives. Recoveries and reproducibilities were studied in every sample. Finally, this method was compared with Soxhlet liquid extraction. Determination by gravimetric analysis of the total extracted material was found to be particularly suitable for PVC. This study demonstrates the potential of SFE to shorten extraction times with similar or even better extraction efficiencies compared with traditional liquid methods.     

Raman spectra of extended-chain syndiotactic poly(vinyl chloride)

Raman spectra have been obtained for a typical poly(vinyl chloride) (PVC) of low crystallinity and for a highly crystalline sample of syndiotactic PVC obtained by irradiation of a urea-canal complex. Raman measurements have been made on the three different ordered chain structures possible for ordinary PVC. Extended and folded conformations for the syndiotactic structure and a helical structure for the isotactic molecule obey different selection rules and have different dichroic properties in the infrared and Raman spectra. The observed Raman spectrum is consistent with the model of the extended syndiotactic conformation for crystalline PVC. With the new Raman data some additional assignments can be made in the vibrational spectra of PVC.