Photocrosslinking of EVA/inorganic filler blends and characteristics of related properties

The blends of EVA filled with talc, calcium carbonate, and glass ball (GB) have been photocrosslinked by UV irradiation in the presence of benzophenone (BP) as a photoinitiator and triallyl isocyanurate (TAIC) as a crosslinker. The various factors affecting the crosslinking process and the related properties have been studied by gel determination, heat extension test, mechanical and thermal aging test, UV spectroscopy, and scanning electron microscopy. The results show that the EVA/talc, EVA/CaCO₃, and EVA/GB samples of 1 mm thickness filled with 25 phr inorganic filler can be photocrosslinked to gel content of above 70 wt% by 5 sec UV‐irradiation under optimum conditions, which is sufficient for some applications of EVA blend materials. The crosslinking rate and final gel content level are in the order of EVA/GB > EVA/talc > EVA/CaCO₃. The data from mechanical and thermal aging tests give evidence that the photocrosslinked EVA/talc, EVA/CaCO₃, and EVA/GB samples are of much better tensile strength and thermal aging properties than those of the unphotocrosslinked ones. Copyright © 2009 John Wiley & Sons, Ltd.     

Preparation of superhydrophobic nanocalcite crystals using Box–Behnken design

Superhydrophobic nanocalcite crystals were prepared via an adjusted aqueous reaction of CaO, CO₂ gas and sodium oleate. Box–Behnken design was used to optimize the preparation parameters such as CaO concentration, CO₂ gas flow rate and surfactant concentration. The results revealed that the produced CaCO₃ is indexed to the calcite phase. The crystallite size, particle size, morphology, hydrophobicity and surface charge of CaCO₃ are significantly affected by changing the preparation parameters. The addition of sodium oleate helps in reducing the crystallite size from 101 nm to 48 nm, reducing the particle size from 1.5 μm length scalenohedral particles to 40 nm rhombohedral particles and modifying the properties of pure CaCO₃ from highly hydrophilic to superhydrophobic.     

The effects of surface treated carbon fibers and CaCO<Subscript>3</Subscript> nanoparticles inclusions on the mechanical performances of PA6/ABS-based composites

The mechanical and morphological characteristics of PA6/ABS (60/40)-based hybrid composite containing HNO₃-treated short carbon fibers (HSCF) and CaCO₃ nanoparticles have been experimentally studied. A counter-rotating twin-screw extruder and an injection molding machine were employed to produce different samples containing 10 wt % of HSCF and 0, 2, 5 and 8 wt % of CaCO₃ nanoparticles. The SEM observations indicated high-quality adhesion between HNO₃-surface treated carbon fibers and PA6/ABS polymer matrix. In addition, the morphological studies showed that the inclusion of CaCO₃ nanoparticles caused a significant effect on the ABS particle dispersion in PA6/ABS matrix. The mechanical properties assessments revealed that the incorporation of 10 wt % HSCF into the PA6/ABS can significantly improve tensile strength (82%), tensile modulus (107%), flexural strength (98%), flexural modulus (104%) and impact resistance (24%). The inclusion of CaCO₃ nanoparticles, in the presence of 10 wt % HSCF, led to the noticeable improvements of tensile strength (128% for 2 wt % CaCO₃), tensile modulus (199% for 5 wt % CaCO₃), flexural strength (146% for 5 wt % CaCO₃), flexural modulus (204% for 5 wt % CaCO₃) and impact resistance (46% for 2 wt % CaCO₃). The surface treatment of carbon fibers, dispersion conditions of nanoparticles and ABS phase in polymeric matrix were found to be the major important factors affecting the mechanical properties.     

Combustion behavior and thermal stability of ethylene-vinyl acetate composites based on CaCO3-containing oil sludge and carbon black

CaCO₃-containing oil sludge (OS) is a by-product from petroleum industry, with great amount of production. Therefore, an effective processing methods for CaCO₃-containing OS is urgently needed. Herein, ethylene-vinyl acetate (EVA) composites based on CaCO₃-containing OS and carbon black (CB) were prepared by melt blending method. The combustion behavior and thermal stability of flame-retardant EVA/OS/CB composites were investigated by cone calorimeter test, limiting oxygen index (LOI), scanning electron microscopy (SEM), smoke density test (SDT), and thermogravimetry-Fourier infrared spectrometry. The heat release rate and smoke production rate of the ternary composites containing 3% CB significantly decreased compared with the EVA/OS composites and pure EVA. Moreover, addition of a certain amount of CB could evidently increase LOI values. The morphologies and structures of the residues, revealed by SEM, ascertained that a better carbonaceous protective layer was formed on the ternary composites than the EVA/OS composite. It was obtained from SDT that CB in the material could retard the smoke production with the application of the pilot flame. The EVA/OS/CB composites assumed a higher thermal stability than the EVA/OS composites and pure EVA.

     

PMMA Based Nanocomposites Filled with Modified CaCO3 Nanoparticles

PMMA based nanocomposites filled with calcium carbonate nanoparticles (CaCO₃) have been prepared by in situ polymerization approach. In order to improve inorganic nanofillers/polymer compatibility, PBA chains have been grafted onto CaCO₃ nanoparticle surface. Morphological analysis performed on nanocomposite fractured surfaces has revealed that the CaCO₃ modification induces homogeneous and fine dispersion of nanoparticles into PMMA as well as strong interfacial adhesion between the two phases. Mechanical tests have shown that both unmodified and modified CaCO₃ are responsible for an increase of the Young's Modulus, whereas only PBA-grafted nanoparticles allow to keep unchanged impact strength, strongly deteriorated by adding unmodified CaCO₃. Finally, the presence of CaCO₃ nanoparticles significantly improves the abrasion resistance of PMMA also modifying its wear mechanism.     

iPP Based Nanocomposites Filled with Calcium Carbonate Nanoparticles: Structure/Properties Relationships

Isotactic polypropylene (iPP) based nanocomposites filled with calcium carbonate nanoparticles (CaCO₃) were prepared by melt mixing and structure-properties relationships of the nanomaterials were studied. Elongated CaCO₃ nanopowders coated with two different coating agents, polypropylene-maleic anhydride graft copolymer (iPP-g-MA) and fatty acids (FA), were tested as nanoreinforced phases. The influence of surface treatment of the nanoparticles on the polymer/nanofillers interfacial adhesion and on the final materials properties was investigated. Morphological analysis showed that the selected coating agents induce different iPP/nanofiller adhesion degrees. Young's modulus increases as a function of the nanoparticles content and the coating agent nature. Finally, all the prepared nanocomposites showed a significant improvement of iPP barrier properties either to oxygen or to carbon dioxide.     

Mechanical and thermal properties of poly-ether ether ketone reinforced with CaCO3

CaCO₃/PEEK (poly-ether ether ketone) composites were prepared on a twin-screw extruder with different mass ratio of CaCO₃/PEEK from 0% to 30%. Four types of particles were used as filler in PEEK matrix. The influence of surface treatment with sulfonated PEEK (SPEEK) of the particles on the mechanical and thermal properties of the composites was studied. The experiments included tensile tests, flexural tests, notched Izod impact tests, TGA, DSC and SEM. The modulus and yield stress of the composites increased with CaCO₃ particles loadings. This increase was attributed to the bonding between the particles and the PEEK matrix, as can be proved by the SEM pictures of tensile fracture surface of the composites. The impact strength of the composites was modified by the SPEEK coated on the CaCO₃ particle surface. DSC experiments showed that the particle content and surface properties influenced the glass transition temperature (T_g) and melting temperature (T_m) of the composites. The T_g increased with the content of fillers while T_m decreased. In this study the fillers treated were found to give better combination properties, which indicated that SPEEK played a constructive role in the CaCO₃/PEEK composites.     

The effect of gamma irradiation and particle size of CaCO3 on the properties of HDPE/EPDM blends

Mechanical blends formed of 50 wt% of high-density polyethylene (HDPE) and 50 wt% of ethylene–propylene–diene-monomer (EPDM) elastomer have been loaded with 50 wt% of three different particle size of CaCO₃, namely CaCO₃ 300, CaCO₃ 700, and CaCO₃ 2000 whereby the latter has the smallest particle size of ～311, 82 μm. Mechanical, physico-chemical and thermal properties were followed up as a function of irradiation dose for loaded and unloaded blends. The results obtained indicated that the values of tensile strength, tensile modulus at 50% elongation, gel fraction and decomposition temperature increase with increasing irradiation dose. On the other hand elongation at break, permanent set and swelling number were found to decrease with increasing irradiation dose. Moreover, the effect of particle size of CaCO₃ was observed in a limited but apparent upgrading of mechanical, physico-chemical, and thermal properties. The order of semi-reinforcing capacity of three different types of CaCO₃ is as follow: CaCO₃ 2000 > CaCO₃ 700 > CaCO₃ 300 > unloaded blend. Whereby CaCO₃ 2000 has the smallest particle size.     

Toughness mechanism of polypropylene/elastomer/filler composites

The toughening mechanisms of polypropylene filled with elastomer and calcium carbonate (CaCO₃) particles were studied. Polypropylene/elastomer/CaCO₃ composites were prepared on a twin‐screw extruder with a particle concentration of 0–32 vol %. The experiments included tensile tests, notched Izod impact tests, scanning electron microscopy, and dynamic mechanical analysis. Scanning electron microscopy showed that the elastomer and CaCO₃ particles dispersed separately in the matrix. The modulus of the composites increased, whereas the yield stress decreased with the filler concentration. The impact resistance showed a large improvement with the CaCO₃ concentration. At the same composition (80/10/10 w/w/w), three types of CaCO₃ particles with average diameters of 0.05, 0.6, and 1.0 μm improved the impact fracture energies comparatively. The encapsulation structure of the filler by the grafting elastomer had a detrimental effect on the impact properties because of the strong adhesion between the elastomer and filler and the increasing ligament thickness. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1113–1123, 2005     

Surface modification of CaCO3 filler and its characterization using inverse gas chromatography (IGC)

A CaCO₃ filler was treated by generally used coupling agents and a special one — ethylene-octene copolymer (POE)-g-maleic anhydride (MAH). Fourier transform infrared spectroscopy (FTIR) results show that the special coupling agent POE-g-MAH, in a chemical reaction with CaCO₃, can produce an interfacial layer stronger than simple physical adhesion attained with usual coupling agents. Inverse gas chromatography (IGC) was used to investigate the surface free energy of CaCO₃ after surface modification and to optimize the monolayer content of coupling agents. Based on the IGC results, it can be deduced that the monolayer cover is around 1.9% for CaCO₃ treated with a titanate coupling agent. Scanning electron microscope (SEM) observation results show that the separated morphology existed in the ternary composites containing CaCO₃ after surface treatment with coupling agents, whereas the core-shell morphology was obtained in the ternary composites with POE-g-MAH. The encapsulation of the CaCO₃ filler treated with POE-g-MAH was caused by the strong chemical reaction between the elastomer and CaCO₃ particles. __________ Translated from Journal of Northwestern Polytechnical University, 2007, 25(2): 274–278 [译自: 西北工业大学学报]     

Novel synthesis of nano‐calcium carbonate (CaCO3)/polystyrene (PS) core–shell nanoparticles by atomized microemulsion technique and its effect on properties of polypropylene (PP) composites

Calcium carbonate (CaCO₃)/polystyrene (PS) nanoparticles (<100 nm) with core–shell structure were synthesized by atomized microemulsion technique. The polymer chains were anchored onto the surface of nano‐CaCO₃ through triethoxyvinyl silane (TEVS) as a coupling agent. Ammonium persulfate (APS), sodium dodecyl sulfate (SDS) and n‐pentanol were used as initiator, surfactant, and cosurfactant, respectively. Polymerization mechanism of core–shell latex particles was discussed. Encapsulation of nano‐CaCO₃ by PS was confirmed by using transmission electron microscope (TEM). Grafting percentage of core–shell particles was investigated by Thermogravimetric Analyzer (TGA). Nano‐CaCO₃/PS core–shell particles were characterized by Fourier transform infrared (FTIR) spectrophotometer and differential scanning calorimeter (DSC). The results of FTIR revealed existence of a strong interaction at the interface of nano‐CaCO₃ particle and PS, which implies that the polymer chains were successfully grafted onto the surface of nano‐CaCO₃ particle through the link of the coupling agent. In addition, TGA and DSC results indicated an enhancement of thermal stability of core–shell materials compared with the pure nano‐PS. Nano‐CaCO₃/PS particles were blended with polypropylene (PP) matrix on Brabender Plastograph by melt process with different wt% of loading (i.e. 0.1–1 wt%). The interfacial adhesion between nano‐CaCO₃ particles and PP matrix was significantly improved when the nano‐CaCO3 particles were grafted with PS, which led to increased thermal, rheological, and mechanical properties of (nano‐CaCO₃/PS)/PP composites. Scanning electron microscope (SEM) and atomic force microscope (AFM) images showed a perfect dispersion of the nano‐CaCO₃ particles in PP matrix. Copyright © 2011 John Wiley & Sons, Ltd.     

Preparation of poly(methyl methacrylate)/CaCO3/SiO2 composite particles via emulsion polymerization

A novel method to prepare organic/inorganic composite particles, i.e. poly(methyl methacrylate)/CaCO₃/SiO₂ three-component composite particles, using emulsion polymerization of methyl methacrylate with sodium lauryl sulfate as a surfactant in an aqueous medium was reported. CaCO₃/SiO₂ two-component inorganic composite particles were obtained firstly by the reaction between Na₂CO₃ and CaCl₂ in porous silica (submicrometer size) aqueous sol and the specific surface area of the particles was measured by the Brunauer–Emmett–Teller (BET) method. The results show that the BET specific surface area of the CaCO₃/SiO₂ composite particle is much smaller than that of the silica particle, indicating that CaCO₃ particles were adsorbed by porous silica and that two-component inorganic composite particles were formed. Before copolymerization with methyl methacrylate, the inorganic composite particles were coated with a modifying agent through covalent attachment. The chemical structures of the poly(methyl methacrylate)/CaCO₃/SiO₂ composite particles obtained were characterized by Fourier transform IR spectroscopy and thermogravimetric analysis. The results show that the surface of the modified inorganic particles is grafted by the methyl methacrylate molecules and that the grafting percentage is about 15.2%.     

Influence of Plasma Regimes and Catalysts on Ethanethiol Oxidation

Plasma oxidation of ethanethiol in air was investigated using three plasma regimes: surface dielectric pulsed corona discharge, surface dielectric barrier discharge and pulsed corona discharge (PCD) in the plasma reactor. Catalytic plasma degradation of ethanethiol was also performed on the singular or binary metals doped ?èCAl₂O₃. The ethanethiol removal rate increased with increasing energy density but energy efficiency was first increased and then decreased with increasing energy density under three various types of discharges. PCD plasma required the lowest energy density at the similar ethanethiol removal performance compared with the other two plasma discharges. The main intermediate by-products of ethanethiol oxidation by plasma are CH₃CHO, HCHO, CO and CO₂. The sum of these intermediate products selectivities is 19?C43?%, implying that some other intermediates containing carbon were undetermined. When using PCD plasma combined with catalysts, ethanethiol removal rate and energy efficiency were all evidently improved. The maximum energy efficiency was achieved about 200?g kWh^?1 using Fe?CMn/?èCAl₂O₃ assisted PCD plasma, which was about 4.4 times when using PCD plasma alone. The mechanism of ethanethiol oxidation is also discussed.     

Milling assisted synthesis of calcium zirconate СаZrО3

Monophase calcium zirconate (CaZrO₃) has been prepared from the equimolar ZrO₂ + CaCO₃ mixture by two-step synthesis process. In the first step, mechanical treatment of the mixture is performed in an AGO-2 planetary ball mill. In the second step, the milled mixture is annealed to form calcium zirconate. High-energy ball milling of the (ZrO₂+CaCO₃) mixture results in decrease in the temperature of CaZrO₃ formation during annealing at 950 °C. The enhancement of CaZrO₃ synthesis is due to accumulation of excess energy by the reagents, decreasing the particle size and notable increase in the interphase area because of “smearing” of CaCO₃ on ZrO₂ particles during milling. Nanocrystalline calcium zirconate has been produced by controlling the annealing temperature and time.     

Calcium-based hydrated minerals: Promising halogen-free flame retardant and fire resistant additives for polyethylene and ethylene vinyl acetate copolymers

In this study, we evaluated the potential flame retardant effect of calcium-based hydrated minerals, such as hydrated lime, partially and completely hydrated dolomitic limes in polyethylene (MDPE) and ethylene vinyl acetate copolymers (EVA) and compared to that obtained with magnesium di-hydroxide (MDH). The most significant flame retardant effects, observed using the mass loss calorimeter test, indicated that Ca-based MDPE composites showed similar peak Heat Release Rate (pHRR) level to that obtained with MDH composite while the pHRR was lower for Ca-based fillers in EVA compositions. X-ray Diffraction (XRD) data, combined with thermal analysis results, indicated that the calcium di-hydroxide plays a role in the formation of an intumescent cohesive residue during the combustion. Indeed, Ca(OH)₂ reacts with CO₂ formed during the thermal degradation of the polymer to generate CaCO₃ (calcium carbonate) that contributes to the enhancement of the mechanical resistance of the residue.     

Preparation of CaCO3/Polystyrene Inorganic/Organic Composite Nanoparticles

CaCO₃/polystyrene inorganic/organic composite nanoparticles (50 nm) with a core/shell structure were synthesized in 80% yield by emulsion polymerization. Nanometer CaCO₃ was pretreated with γ‐methacryloxypropyltrimethoxysilane in order to introduce polymerizable groups onto its surface. Soxhlet extraction experiments have shown that only 4% of total encapsulating polystyrene (PS) was removable when the ratio of CaCO₃ to styrene was relatively low (14.8–29.6%), indicating strong adhesion between CaCO₃ and PS.     

Quantitative determination of interfacial adhesion in composites with strong bonding

An approach was proposed for the quantitative determination of adhesion strength in composites, in which adhesion is created by other mechanisms than secondary interactions. The approach is based upon a model, which gives debonding stress as a function of interfacial adhesion. Debonding stress was determined by acoustic emission experiments. The mechanism of deformation was checked by SEM experiments and the approach was verified on composites with known interfacial adhesion. The results showed that the use of functionalized polymer in PP/CaCO₃ composites resulted in adhesion strength one order of magnitude larger than without the coupling agent. The application of various surface modification techniques in PP/glass bead composites yielded different adhesion values covering a range of about one order of magnitude. The quantitative determination of interfacial adhesion makes possible the design and optimization of most surface modification techniques in particulate filled and short fiber reinforced composites.     

纸张涂料用纳米CaCO3表面改性的研究

利用铝锆偶联剂对纳米CaCO₃进行表面改性。采用红外光谱(IR)、X射线衍射分析(XRD)、热分析(TG-DTG)对改性前后的纳米CaCO₃进行了表征。通过透射电镜(TEM)、粒度分析、吸油值、比表面积及静滴接触角等实验对纳米CaCO₃的表面改性效果进行评价。红外光谱分析表明，偶联剂以化学键合的方式在纳米CaCO₃的表面形成化学吸附。TEM及粒度分析结果显示，未改性纳米CaCO₃存在严重的团聚现象，而改性后纳米CaCO₃的分散性有很大改善。经表面改性，水滴在纳米CaCO₃粉体压片表面静滴接触角变大，改性纳米CaCO₃同时具有亲水性和亲油性，能够较好地分散在水和有机相中。将改性前后的纳米CaCO₃分别加入到纸张涂料体系中，制得纳米CaCO₃复合纸张涂料。涂料流变实验表明，经铝锆偶联剂表面改性的纳米CaCO₃制得的复合纸张涂料具有较高的动态弹性模量和粘性模量。     

Relations entre les caracteristiques physico-chimiques des charges et les proprietes mecaniques des polymeres (PVC) plastifies et charges

Some rheological and mechanical properties of polyvinyl chloride filled with up to 80 phr CaCO₃ have been evaluated with a view to rationalizing results in terms of polymer/filler interfacial interactions. These interactions have been characterized by inverse chromatography using a series of acid-base vapour probes selected from literature classifications. Both pure and industrially pretreated CaCO₃ samples were employed; in addition, one of the pure materials was surface-modified by exposure to selected vapours in a microwave plasma apparatus. Though the data are not adequate to develop exact correlations linking interaction parameters and the physical properties of the filled systems, it is clear that favourable interaction (wetting, adhesion) states at the polymer-filler interface promote ease of dispersion of solids in the molten polymer, enhance mechanical properties (such as elongation at break and the yield stress in the stress/strain curve of the materials) and reduce the rates at which these properties deteriorate when compounds are exposed to weathering. This preliminary work therefore confirms the apparent importance of interfacial effects to property development in filled polymers, suggests the usefulness of acid-base concepts as an index of these effects, and shows inverse chromatography data to be convenient for their quantification. Plasma treatment appears to be a particularly flexible approach to the tailoring of diverse surface properties in filler particles. Detailed development of the various concepts is indicated.     

Influence of active sites distribution on CaCO<Subscript>3</Subscript> formation under model biofilms at the air/water interface

In an approach to understand the influence of structural parameters of interfaces on calcification in biomineralisation, the distribution of COOH groups as active sites in an inert matrix was varied using two-component lipid model monolayers. Octadecanoic acid (ODA) and octadecyl succinic acid (OSA), respectively, were the active components, and methyl octadecanoate (MOD) the inactive matrix. Surface pressure-area isotherms provide evidence for a different distribution of the active components in the matrix. Formation of solid calcium carbonate (CaCO₃) with two-component monolayers on subphases containing aqueous CaCO₃ was observed in situ by Brewster angle microscopy, where CaCO₃ domains appear bright. Striking differences in kinetics and extent of CaCO₃ formation were observed between monolayers containing ODA and those containing OSA of the same average surface density of COOH groups.