Synthesis and characterization of poly-β-hydroxybutyrate. II. Synthesis of D-poly-β-hydroxybutyrate and the mechanism of ring-opening polymerization of β-butyrolactone

Synthesis of the naturally occurring polyester, D -poly-β-hydroxybutyrate (PHB) was accomplished by using an optically active monomer. Polymerization of D -(+)-β-butyrolactone (β-BL) of 73% optical purity with a catalyst system of Et₃Al–H₂O produced a polymer with a similar optical activity and essentially identical to the natural polymer as isolated from bacterial cells. This paper describes the synthesis and characterization of this optically active polyester along with a suggested mechanism to account for the observed stereospecific polymerization of β-BL with this catalyst system.     

Selective synthesis of structurally isomeric poly-β-ester and poly-δ-ester from β-(2-acetoxy-ethyl)-β-propiolactone with Al and Zn catalysts

It was found that structurally isomeric polymers were formed by the ring-opening polymerization of β-(2-acetoxy ethyl)-β-propiolactone with (EtAlO)_n and Et(ZnO)₂ZnEt catalysts; that is, the Al catalyst catalyzed normal polymerization which led to poly-β-ester and the Zn catalyst formed isomerized poly-β-ester as the main product. The polymer structure was determined by nuclear magnetic resonance (NMR), T₁-value, thermal decomposition product, and (T_g). The NMR studies for the monomer–catalyst systems indicated that the Al catalyst interacted predominately with the lactone group, whereas the Zn catalyst interacted with the side-chain ester group. These site-selective interactions could be related to the difference in the stereoregulation by the two catalysts during the poly(β-ester)-forming polymerization process.     

Polymerization and copolymerization of β-butyrolactone and benzyl-β-malolactonate by aluminoxane catalysts

High molecular weight poly-β-hydroxybutyrate (PHB) and poly (β-hydroxybutyrate-co-β-benzyl malate) [P (HB? BM)], were prepared by ring-opening polymerization reactions of racemic β-butyrolactone (BL) and racemic β-benzyl malolactonate (BM) using two types of oligomeric aluminoxane catalysts prepared by the reaction of water with either triethyl-aluminum (EAO) or triisobutylaluminum (IBAO). The stereoregularities, crystallinities, and molecular weights were determined for both the PHB homopolymers and the P (HB? BM) copolymers by nuclear magnetic resonance (NMR), differential scanning calorimetry (DSC), and gel permeation chromatography (GPC). All homopolymers and copolymers obtained could be separated into acetone-soluble and acetone-insoluble fractions. In every case the latter had higher degrees of crystallinity, higher molecular weights and higher degrees of stereoregularity (84–87% isotactic dyads) than the former. Hence all of the polymers obtained from both types of catalysts apparently had stereoblock isotactic structures. Copolymer compositions and monomer dyad sequence distributions were determined by NMR spectroscopy.     

Polymerization of α,α-disubstituted β-propiolactones and lactams. VII. Stereoregular polymers from optically active lactones

Optically active α-phenyl-ααethyl-β-propiolactone of high optical purity was prepared and polymerized by homogeneous anionic initiation to the isotactic polyester. The racemic and isotactic polymers had apparently different crystalline properties suggesting that the former may be syndiotactic or may crystallize with unit cells containing both R and S blocks. Similar attempts to prepare α-methyl-α-isopropyl-β-propiolactone of high optical purity were unsuccessful although a partially crystalline polymer was obtained from the racemic monomer.     

Catalyst‐Sidearm‐Induced Stereoselectivity Switching in Polymerization of a Racemic Lactone for Stereocomplexed Crystalline Polymer with a Circular Life Cycle

Construction of robust, stereocomplexed (sc) crystalline material, based on a recently discovered infinitely recyclable polymer system, requires blending of enantiomeric polymer chains produced from respective enantiopure, fused six‐five bicyclic lactones. Herein, the stereoselective polymerization of the racemic monomer by yttrium catalysts bearing tetradentate ligands is reported, where the tethered donor sidearm switches the heteroselectivity of the catalyst to isoselectivity when it is changed from the β‐OMe to β‐NMe₂ sidearm. The latter catalyst produces an isotactic stereoblock polymer (P_m up to 0.95) that forms the crystalline sc‐material with a T_m of up to 171 °C. This sc‐material can be fully depolymerized back to rac‐monomer in a quantitative yield and purity, thus establishing its circular life cycle.     

Stereospecific polymerization of isobutyl vinyl ether. III. Polymerization with VCl3 • LiCl

The polymerization of isobutyl vinyl ether by vanadium trichloride in n-heptane was studied. VCl₃ ? LiCl was prepared by the reduction of VCl₄ with stoichiometric amounts of BuLi. This type of catalyst induces stereospecific polymerization of isobutyl vinyl ether without the action of trialkyl aluminum to an isotactic polymer when a rise in temperature during the polymerization was depressed by cooling. It is suggested that the cause of the stereospecific polymerization might be due to the catalyst structure in which LiCl coexists with VCl₃, namely, VCl₃ ? LiCl or VCl₂ ? 2LiCl as a solid solution in the crystalline lattice, since VCl₃ prepared by thermal decomposition of VCl₄ and a commercial VCl₃ did not produce the crystalline polymer and soluble catalysts such as VCl₄ in heptane and VCl₃ ? LiCl in ether solution did not yield the stereospecific polymer. It was found that some additives, such as tetrahydrofuran or ethylene glycol diphenyl ether, to the catalyst increased the stereospecific polymerization activity of the catalysts. Influence of the polymerization conditions such as temperature, time, monomer and catalyst concentrations, and the kind of solvent on the formed polymer was also examined.     

Cationic polymerization of α,β-disubstituted olefins. VI. Steric structure of poly(methyl propenyl ether) obtained by cationic catalysts

The steric structure of poly(methyl propenyl ether) obtained by cationic polymerization was studied by NMR spectra. From the analysis of β-methyl and α-methoxyal spectra, it was found that the tacticities of the α-carbon were different from those of the β-carbon in all polymers obtained. In the crystalline polymers obtained from the trans isomer by homogeneous catalysts, BF₃·O(C₂H₅)₂ or Al(C₂H₅)Cl₂, and from the cis isomer by a heterogeneous catalyst, Al₂(SO₄)₃–H₂SO₄ complex, the structure of polymers was threo-di-isotactic. Though the configurations of all α-carbons were isotactic, a small amount of syndiotactic structure was observed in the β-carbon. On the other hand, in the amorphous polymer obtained from cis isomer by the homogeneous catalyst, the configuration of the α-carbon was isotactic, but that of the β-carbon was atactic. These facts suggest that the type of opening of a monomeric double bond is complicated, or that carbon–carbon double bond in an incoming monomer rotates in the transition state. From these experimental results, a probability treatment was proposed from the diad tacticity of α,β-disubstituted polymers. It shows that the tacticity is decided by a polymerization mechanism different from that proposed by Bovey.     

Cationic polymerization of α,β-disubstituted olefins. XV. Stereospecific polymerization of butenyl ethers by cationic catalysts

Methyl, ethyl, and isopropyl butenyl ethers, CH₃CH₂CH?CHOR, were polymerized with homogeneous catalysts at ?78°C. Toluene, methylene chloride, and nitroethane were used as solvents, and BF₃O(C₂H₅)₂ and SnCl₄·CCl₃CO₂H were used as catalysts. The stereoregularity of the polymers were compared by x-ray diagrams and infrared absorption ratios. The stereoregularity of polymers increased with increasing content of the trans isomer in the monomer and with increasing polarity of the solvent. In the polymerization of methyl and ethyl butenyl ethers, crystalline polymers were obtained from both the trans and cis isomers. The crystalline polymer prepared from the trans isomer and that from the cis isomer had the same steric structure. This behavior is quite different from that observed in the polymerization of propenyl ethers. It is concluded that the bulkiness of the group on the olefinic β-carbon plays an important role in the stereospecific polymerization of α,β-disubstituted olefins.     

Synthesis and characterization of polymers of 1,4-hexadienes

The homopolymerization of trans-1,4-hexadiene, cis-1,4-hexadiene, and 5-methyl-1,4-hexadiene was investigated with a variety of catalysts. During polymerization, 1,4-hexadienes undergo concurrent isomerization reactions. The nature and extent of isomerization products are influenced by the monomer structure and polymerization conditions. Nuclear magnetic resonance (NMR) and infrared (IR) data show that poly(trans-1,4-hexadiene) and poly(cis-1,4-hexadiene) prepared with a Et₃Al/α-TiCl₃/hexamethylphosphoric triamide catalyst system consist mainly of 1,2-polymerization units arranged in a regular head-to-tail sequence. A 300-MHz proton NMR spectrum shows that the trans-hexadiene polymer is isotactic; it also may be the case for the cis-hexadiene polymer. These polymers are the first examples of uncrosslinked ozone-resistant rubbers containing pendant unsaturation on alternating carbon atoms of the saturated carbon-carbon backbone. Polymerization of the 1,4-hexadienes was also studied with VOCl₃- and β-TiCl₃-based catalysts. Microstructures of the resulting polymers are quite complicated due to significant loss of unsaturation, in contrast to those obtained with the α-TiCl₃-based catalyst. In agreement with the literature, there was no discernible monomer isomerization with the VOCl₃ catalyst system.     

Stereoregularity of polystyrene-β,β-d2

The 100-MHz methine proton spectra of polystyrene-β,β-d₂ obtained by radical and cationic initiators consisted of four peaks at 2.35, 2.25, 2.17, and 2.03 ppm, the proportion of which changed with polymerization conditions such as catalyst, solvent, and temperature. The spectrum was interpreted in terms of pentad sequences assuming Bernoullian statistics and the stereoregularity was determined. Polystyrene-β,β-d₂ prepared by radical initiators had a syndiotactic-rich configuration, independent of polymerization temperature. Polymers obtained by cationic initiators had lower racemic dyads. Cationic polymerization in toluene at 0°C gave a polymer of an almost random configuration. It was revealed that nondeuterated polystyrene of a random configuration can be distinguished from syndiotactic-rich polystyrene as well as the isotactic polymer by 100 MHz NMR spectroscopy.     

Stereospecific polymerization of acetaldehyde by R2AlOR′ catalyst

Stereospecific polymerization of acetaldehyde was examined by using four possible purified diethylaluminum butoxides, (Et₂AlOBu)₂ [Bu = n-, i-, sec-, or tert-Bu], as catalyst. These catalysts gave isotactic polyacetaldehyde quantitatively irrespective of the degree of branching of the butyl group, only when an optimum amount of water (about 0.03 mole/mole of catalyst) was added to the purified acetaldehyde monomer. Quite similar results were obtained for organozinc catalysts. These results indicate that water is an indispensable cocatalyst in the polymerization reaction with organoaluminum and zinc catalysts. An novel coordinate cationic mechanism was proposed for the stereospecific polymerization of acetaldehyde with organoaluminums, based on the above phenomena and on the inactivation of the catalyst by forming a complex with a strong Lewis base.     

Controlled radical copolymerization of β‐pinene and acrylonitrile

The feasibility of the radical copolymerization of β‐pinene and acrylonitrile was clarified for the first time. The monomer reactivity ratios evaluated by the Fineman–Ross method were r_β‐pinene = 0 and r_{acrylonitrile} = 0.66 in dichloroethane at 60 °C with AIBN, which indicated that the copolymerization was a simple alternating copolymerization. The addition of the Lewis acid Et₂AlCl increased the copolymerization rate and enhanced the incorporation of β‐pinene. The first example for the synthesis of an almost perfectly alternating copolymer of β‐pinene and acrylonitrile was achieved in the presence of Et₂AlCl. Furthermore, the possible controlled copolymerization of β‐pinene and acrylonitrile was then attempted via the reversible addition–fragmentation transfer (RAFT) technique. At a low β‐pinene/acrylonitrile feed ratio of 10/90 or 25/75, the copolymerization with 2‐cyanopropyl‐2‐yl dithiobenzoate as the transfer agent displayed the typical features of living polymerization. However, the living character could be observed only within certain monomer conversions. At higher monomer conversions, the copolymerizations deviated from the living behavior, probably because of the competitive degradative chain transfer of β‐pinene. The β‐pinene/acrylonitrile copolymers with a high alternation degree and controlled molecular weight were also obtained by the combination of the RAFT agent cumyl dithiobenzoate and Lewis acid Et₂AlCl. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 2376–2387, 2006     

Polymerization of α,α-disubstituted-β-propiolactones and lactams. 10. Crystalline structure,thermal and mechanical studies of statistical and block copolymers of pivalolactone and α-methyl-α-propyl-β-propiolactone

AB and ABA block copolyesters based on racemic poly(α-methyl-α-n propyl-α-propiolactone) (PMPPL) as a “soft” or elastomeric segment and polypivalolactone (PPL) as a “hard” or crystallizable segment have been synthesized and compared with random copolymers of the same composition. X-ray studies show the coexistence of polymorphic crystal forms for a given polymer in a given sample. Thermal and dynamic mechanical properties give clear evidence of heterophase structure corresponding to segregation of PPL and PMPPL. The crystalline phase clearly provides thermally reversible crosslinking in the ABA block copolymers. On stretching, the planar zigzag form of PMPPL is observed. Because of the domain structure, moduli of ABA samples are higher than those of PMPPL and their tensile strengths are similar to those of comparable styrene-butadiene block copolymers. The polymer synthesis was achieved by sequential monomer addition with tetrahexyl ammonium benzoate as initiator. For the ABA polymers the diammonium salt of sebacic acid provided a di-functional initiator. The agreement between calculated and observed molecular weights testify to the “living” character of this polymerization reaction.     

On the way to biodegradable poly(hydroxy butyrate) from propylene oxide and carbon monoxide via β-butyrolactone: Multisite catalysis with newly designed chiral indole-imino chromium(III) complexes

Enantioenriched poly(hydroxy butyrate) (PHB) is a biodegradable polyester of significant commercial interest as an environmentally benign substitute of commodity polyolefines. We report on the design and development of new chiral indole-based ligand families and on their chromium(III) complexes as enantioselective catalysts for the conversion of propylene oxide and carbon monoxide to enantioenriched β-butyrolactone, the key monomer for the production of PHB by ring-opening polymerization. The enantioselective carbonylation catalysts are based on new chiral tri- and tetradentate [N₂O] and [N₄] chromium(III) complexes containing chiral indolaldimine ligand scaffolds. The conceptual design of these ligands is inspired by Jacobsen’s salicylaldimine lead structure; the key difference is an exchange of the salicyl-O-donor against an indole-N-donor, allowing additional structural diversity and stereoelectronic tuning by the indole substitution pattern. Synthetically, chiral indolealdimines are easily accessible from 7-formylindoles by standard Schiff base condensation with chiral amine building blocks; the 7-formylindoles in turn are synthesized from the corresponding 7-bromoindoles by the Rapoport synthesis, and the starting 7-bromoindoles are accessible from 2-bromoaniline by the classical Fischer indole synthesis. Three generations of chiral [N₂O] and [N₄] chromium(III) catalysts have been developed and evaluated in the enantioselective carbonylation of racemic propylene oxide with carbon monoxide using tetracarbonylcobaltate as the nucleophilic reagent for the insertion of carbon monoxide into the activated propylene oxide/chiral Lewis acid complex. The best catalyst out of 10 candidates showed at a temperature of 80 °C an activity of 37% conversion, 100% chemoselectivity, and 19% stereoselectivity.     

Linear polybenzyls. III. Sterically assisted linear polymerization of 2,5-dimethylbenzyl chloride and α-methylbenzyl chloride

The low-temperature Friedel-Crafts step-growth polymerization reactions of 2,5-dimethylbenzyl chloride with TiCl₄—(C₂H₅)₂AlCl catalyst, and of α-methylbenzyl chloride with AlCl₃ catalyst were investigated for the effect of reaction conditions on polymer molecular weight, linearity, glass transition temperature, and crystalline properties. Premature precipitation of highly crystalline poly(2,5-dimethylbenzyl) prevented the preparation of high molecular weight products from this monomer, while most likely an indanyl-type termination reaction limited the molecular weight of poly(α-methylbenzyl). Model reactions indicated that, under proper conditions, the latter could be prepared with 99% para substitution, and these polymers were crystalline.     

Syndiospecific polymerization of styrene with embedded metallocene catalysts

Syndiotactic polystyrene (sPS) is a highly crystalline polymer with high melting point (270°C). The syndiospecific polymerization of styrene to sPS with metallocene catalysts is characterized by significant phase changes that lead to global gelation. Since sPS does not dissolve in styrene or solvents such as toluene and n-heptane, sPS precipitates out immediately from the liquid phase with the start of polymerization. The polymer crystallites aggregate to primary particles and they develop to a gel. The gelation is not due to cross-linking polymerization but due to strong molecular interactions between the polymer and monomer molecules. In this work, homogeneous Cp*Ti(OMe)₃ catalyst is heterogenized or embedded into sPS prepolymer particles. The embedded catalyst has been tested in a laboratory scale diluent slurry process to illustrate the feasibility of slurry phase polymerization for the synthesis of sPS particles.     

Epoxide polymers: Synthesis,stereochemistry, structure,and mechanism

Epoxide polymerization studies have yielded technically important catalysts and polymers. The polymers were studied by cleaving them with Group IA organometallics to monomer, dimer, and trimer glycol fragments. The identification of these glycol fragments has established that the crystalline polymers from the cis- and trans-2,3-epoxybutanes are respectively racemic and meso-diisotactic and that the amorphous polymer from the cis-oxide is disyndiotactic. These studies also showed that the amorphous fraction from propylene oxide polymerization with coordination catalysts contains substantial head-to-head and tail-to-tail segments. This work has led to a much better understanding of the mechanism of epoxide polymerization. These facts were established: (1) epoxides polymerize with inversion of configuration of the ring-opening carbon atom; (2) monosubstituted epoxides polymerize largely by attack on the primary carbon with a coordination catalyst; and (3) two or more metal atoms must be involved in the coordination polymerization of epoxides.     

Radiation-induced cationic polymerization of β-pinene

The radiation-induced polymerization of β-pinene carried out in bulk at ca. 25°C has been studied for different methods of monomer drying. It has been confirmed that the polymerization is sensitive to adventitious moisture and that substantial polymer yields (ca. 10% conversion per Mrad) can only be obtained under extremely dry conditions. Complete inhibition of the reaction by added tripropylamine corroborates the view that the polymerization is cationic. About half of the polymer formed is insoluble in the monomer. The number-average molecular weights for the soluble poly(β-pinene) fraction have been measured by vapor pressure osmometry and are in the narrow range from 1700 to 2400 with little or no dependence on the degree of monomer conversion to polymer, at least up to 80%. The results are compared with literature reports on the polymerization of β-pinene by catalytic initiators.     

Polymerization of optically active β-substituted β-propiolactones. IV. β-1,1-dichloroalkyl β-propiolactones polymerized with aluminum triisopropoxide

The polymerization of three optically active β-1,1-dichloroalkyl β-propiolactones has been investigated in toluene, at 55°C, using aluminum triisopropoxide (Al(OiPr)₃) as initiator in a range of monomer/initiator molar ratios smaller than 150. β-1,1-dichloroethyl β-propiolactone polymerizes according to a living mechanism. However, the ability to polymerize decreases with an increase in the length of the alkyl substituent. For instance, β-1,1-dichloro-n-propyl β-propiolactone is obtained only in low yields, whereas β-1,1-dichloro-n-butyl β-propiolactone does not polymerize at all. Actually, each of the lactones investigated reacts with Al(OiPr)₃ in an initiation step that obeys a coordination-insertion mechanism. However, the size of the chloroalkyl substituent has a critical effect on the propagation: when the alkyl group contains more than two methylene units, the insertion of a second monomer becomes exceedingly slow.     

Synthesis of poly-α,α-diphenylglycine. II. Cationic polymerization of 4,4-diphenyl-Δ2-1,2,3-triazolin-5-one

4,4-Diphenyl-Δ²-1,2,3-triazolin-5-one (I) was found to undergo a cationic polymerization under the influence of boron trifluoride etherate in an anhydrous solvent. The poly-α,α-diphenylglycine (III) thus formed contained a larger amount of oligomers than the polymer obtained by thermal decomposition as described in the preceding paper. The molecular weight distribution was further shown to depend on the monomer and catalyst concentration and on the nature of the solvent. A mechanistic rationalization is proposed, involving propagating triazolinium ion pairs (VII) which are not interrupted by chain transfer or termination in the absence of water or alcohol. In the presence of water or alcohol, no polymerization occurred, but the normal acid-catalyzed decomposition products (IV and V) were then obtained. 1-Methyl-4,4-diphenyl-Δ²-1,2,3-triazolin-5-one (VIII) was also treated with BF₃ · OEt₂ in a dry solvent at room temperature and furnished 1-methyl-3-phenyl-indolin-2-one (XII) instead of a polyamide. This reaction constitutes a new method for the synthesis of these heterocycles.