Carbon-based conductive rubber composite for 3D printed flexible strain sensors

Polymeric-based flexible electronic devices are in high demand due to its wide range of applications. Natural rubber (NR) shows a great potential as matrix phase for flexible conductive polymer composites with its high elasticity and fatigue resistance. In this study, a new 3D printable conductive NR (CNR) composite was developed for strain sensor applications. Different contents of conductive carbon black (CCB) were mixed with NR latex to investigate the effect of the filler content on electrical and mechanical properties of the composites. The best-known CNR composite with the CCB content of 12 phr was selected in order to produce the feedstock for the stereolithography process (SLA). The morphological, electrical, and mechanical properties of cast and 3D-printed samples were investigated and compared. Although the 3D-printed CNR sample had slightly lower conductivity than the cast one, it possessed comparable tensile strength and elongation at break, with values of 12.4 MPa and 703%, respectively. In addition, electrical responses of the CNR samples were investigated to demonstrate the electromechanical property of the material as a strain sensor. The 3D-printed CNR sample exhibited the highest electromechanical sensitivity with a gauge factor (GF) of 361.4 (ε = 210%–300%) and showed good repeatability for 500 cycles. In conclusion, the development of this 3D printable functional material with great sensing capability will pave the way for innovative designs of personalized sensing textiles and other smart wearable devices.     

A 3D printable and self-healing polydimethylsiloxane elastomer

Silicone elastomers are broadly used in various fields because of their unique properties, such as flexibility, durable dielectric insulation, and excellent stability in hash environments. As a result, three-dimensional (3D) printing of silicone elastomers is frequently required to construct personalized structures. However, existing 3D-printing of silicone elastomers are less accurate, difficult to maintain shape, or require doping modification with thixotropic agents. Moreover, common 3D-printable silicone elastomers do not have self-healing capability, so they have to be discarded upon damaging. Herein, by introducing hydrogen bonds to improve the shape retention ability and induce network reversibility, we have developed a self-healing polydimethylsiloxane elastomer, which can be readily 3D-printed by fused deposition modeling (FDM) technology. We believe that this new silicone elastomer would be useful in the field of biomedical materials, flexible electronics, medical inserts, soft robots and so on.     

Wetting for self-healing and electrowetting for additive manufacturing

Advanced additive manufacturing actively widens its tool box of wettability-related phenomena to be used in production of new items. Novel self-healing engineering materials incorporate vascular networks with two types of nanochannels: the one containing a resin monomer, whereas another one — a curing agent. If such nanocomposites are damaged locally, both types of channels are locally broken, and they release resin monomer and curing agent droplets. These droplets spread by wettability over the nanotextured matrix, touch each other, and coalesce, which triggers polymerization reaction and crack stitching. Wettability-facilitated droplet spreading is accompanied by liquid imbibition in the pores in the nanofiber network. Such process peculiarities are in focus in the present review. An additional process relevant in direct writing and 3D printing is electrowetting (EW). It stems from the change in the contact angle in response to the electric polarization of dielectric substrates. EW allows movement of droplets on horizontal, vertical, and inverse surfaces, which can significantly facilitate the existing direct writing and 3D printing technologies. Accordingly, EW is also in focus in the present review.     

聚合物前驱体3D打印制备高性能陶瓷

3D打印制备陶瓷可以实现结构-材料设计一体化,为复杂形状陶瓷材料快速成型提供了新途径。但是传统的3D打印制备陶瓷是以陶瓷粉末或陶瓷颗粒为打印材料,存在陶瓷构件尺寸精度差、表面光洁度低和力学性能不佳等问题。近年来,以聚合物前驱体为打印材料,通过3D打印成型、高温裂解等工艺制备高性能陶瓷技术的出现为改善这些不足提供了新方法,成为3D打印陶瓷领域的研究热点。本文概述了聚合物前驱体3D打印制备高性能陶瓷的研究进展,重点阐述了本体聚合物前驱体、聚合物前驱体/光敏化合物、聚合物前驱体/巯基化合物、光敏基团改性聚合物前驱体、增强体/聚合物前驱体五种典型材料体系的研究现状,并对其今后的发展方向进行了展望。     

Concentration of lambda concatemers using a 3D printed device

Identifying significant variations in genomes can be cumbersome, as the variations span a multitude of base pairs and can make genome assembly difficult. However, large DNA molecules that span the variation aid in assembly. Due to the DNA molecule's large size, routine molecular biology techniques can break DNA. Therefore, a method is required to concentrate large DNA. A bis-acrylamide roadblock was cured in a proof-of-principle 3D printed device to concentrate DNA at the interface between the roadblock and solution. Lambda concatemer DNA was stained with YOYO-1 and loaded into the 3D printed device. A dynamic range of voltages and acrylamide concentrations were tested to determine how much DNA was concentrated and recovered. The fluorescence of the original solution and the concentrated solution was measured, the recovery was 37% of the original sample, and the volume decreased by a factor of 3 of the original volume.     

Development of 3D printed mesofluidic devices to elute and concentrate DNA

To understand structural variation for personal genomics, an extensive ensemble of large DNA molecules will be required to span large structural variations. Nanocoding, a whole‐genome analysis platform, can analyze large DNA molecules for the construction of physical restriction maps of entire genomes. However, handling of large DNA is difficult and a system is needed to concentrate large DNA molecules, while keeping the molecules intact. Insert technology was developed to protect large DNA molecules during routine cell lysis and molecular biology techniques. However, eluting and concentrating DNA molecules has been difficult in the past. Utilizing 3D printed mesofluidic device, a proof of principle system was developed to elute and concentrate lambda DNA molecules at the interface between a solution and a poly‐acrylamide roadblock. The matrix allowed buffer solution to move through the pores in the matrix; however, it slowed down the progression of DNA in the matrix, since the molecules were so large and the pore size was small. Using fluorescence intensity of the insert, 84% of DNA was eluted from the insert and 45% of DNA was recovered in solution from the eluted DNA. DNA recovered was digested with a restriction enzyme to determine that the DNA molecules remained full length during the elution and concentration of DNA.     

3D打印便携式凝胶电泳装置用于蛋白质的快速检测

随着现场分析对于快速、便携和经济型检测的需求,分析仪器的便携化和微型化备受关注。3D打印技术的不断发展,将会极大推动小型化、便携式实验设备的开发和研制。分析仪器的微型化有助于促进资源不足地区在医疗现场、食品安全和环境污染等方面的现场监测。目前,用于蛋白质分离的凝胶电泳装置多为实验室用小型化分析仪器,可用于现场快速分离蛋白质的小型化仪器尚未见报道。该研究设计加工了一款便携式凝胶电泳装置,用于蛋白质的快速分离检测。首先,通过3D打印加工的凝胶电泳装置可在实验室内方便、快捷、低成本的复制。其次,通过对预染蛋白质相对分子质量标准的分离测试,对该系统结构进行优化。优化后该凝胶电泳装置电泳槽的尺寸仅为15 mm×20 mm×17 mm,采用3D打印技术可在5 h内加工完成,耗费打印材料10 mL。正负极所用电泳缓冲液共需4 mL,所使用的25 V锂电池可实现100 h左右的工作时间。装置优化后可实现蛋白质的快速高效分离。随后,在5种常用蛋白质相对分子质量标准的分离中,该装置与商业化平板凝胶电泳分离效果相当,同时具备更快的分离速度。该研究在便携式凝胶电泳装置的开发及其在蛋白质快速分离方面取得了初步成...     

Dimensional considerations on the mechanical properties of 3D printed polymer parts

Additive manufacturing offers a useful and accessible tool for prototyping and manufacturing small volume functional parts. Polylactic acid (PLA) and thermoplastic polyurethane (TPU) are amongst the most commonly used materials. Characterising 3D printed PLA and TPU is potentially important for both designing and finite element modelling of functional parts. This work explores the mechanical properties of additively manufactured PLA/TPU specimens with consideration to design parameters including size, and infill percentage. PLA/TPU specimens are 3D-printed in selected ISO standard geometries with 20%, 60%, 100% infill percentage. Tensile and compression test results suggest that traditional ISO testing standards might be insufficient in characterising 3D printed materials for finite element modelling or application purposes. Infill percentage in combination to design size, may significantly affect the mechanical performance of 3D printed parts. Dimensional variation may cause inhomogeneity in mechanical properties between large and small cross section areas of the same part. The effect was reduced in small cross section parts where reducing the nominal infill had less effect on the resulting specimens. The results suggest that for 3D printed functional parts with significant dimensional differences between sections, the material properties are not necessarily homogeneous. This consideration may be significant for designers using 3D printing for applications, which include mechanical loading.     

4D Printing based piezoelectric composite for medical applications

Additive manufacturing (AM), otherwise known as three‐dimensional (3D) printing, is driving major innovations in many areas, such as engineering, manufacturing, art, education, and medicine. Although a considerable amount of progress has been made in this field, additional research work is required to overcome various remaining challenges. Recently, one of the actively researched areas lies in the AM of smart materials and structures. Electroactive materials incorporated in 3D printing have given birth to 4D printing, where 3D printed structures can perform as actuating and/or sensing systems, making it possible to deliver electrical signals under external mechanical stimuli and vice versa. In this paper, we present a lightweight, low cost piezoelectric material based on the dispersion of inorganic ferroelectric submicron particles in a polymer matrix. We report on how the proposed material is compatible with the AM process. Finally, we discuss its potential applications for healthcare, especially in smart implants prostheses. © 2018 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2019 , 57, 109–115     

Preparation of temperature sensitive molecularly imprinted polymer for solid-phase microextraction coatings on stainless steel fiber to measure ofloxacin

A kind of new temperature sensitive molecularly imprinted polymer (MIP) with ofloxacin (OFL) as template was prepared for the coating of solid phase microextraction (SPME). Dopamine was self-polymerized on stainless steel fiber (SSF) as the SPME support followed by silanization. Then MIP was synthesized as SPME coating on the modified SSF in a capillary, with N-isopropyl acrylamide as temperature sensitive monomer and methacrylic acid as functional monomer. The synthesis could be well repeated with multiple capillaries putting in the same reaction solution. The obtained MIP fiber was evaluated in detail with different techniques and various adsorption experiments. At last the MIP fiber was used to extract the OFL in milk. Satisfied recoveries between 89.7 and 103.4% were obtained with the limit of quantification (LOQ_LC) of 0.04 μg mL⁻¹ by the method of SPME coupled with high performance of liquid chromatography (HPLC).     

3D Printing of Drug Nanocrystals for Film Formulations

The aim of the study was to prepare indomethacin nanocrystal-loaded, 3D-printed, fast-dissolving oral polymeric film formulations. Nanocrystals were produced by the wet pearl milling technique, and 3D printing was performed by the semi-solid extrusion method. Hydroxypropyl methyl cellulose (HPMC) was the film-forming polymer, and glycerol the plasticizer. In-depth physicochemical characterization was made, including solid-state determination, particle size and size deviation analysis, film appearance evaluation, determination of weight variation, thickness, folding endurance, drug content uniformity, and disintegration time, and drug release testing. In drug nanocrystal studies, three different stabilizers were tested. Poloxamer F68 produced the smallest and most homogeneous particles, with particle size values of 230 nm and PI values below 0.20, and was selected as a stabilizer for the drug-loaded film studies. In printing studies, the polymer concentration was first optimized with drug-free formulations. The best mechanical film properties were achieved for the films with HPMC concentrations of 2.85% (w/w) and 3.5% (w/w), and these two HPMC levels were selected for further drug-loaded film studies. Besides, in the drug-loaded film printing studies, three different drug levels were tested. With the optimum concentration, films were flexible and homogeneous, disintegrated in 1 to 2.5 min, and released the drug in 2–3 min. Drug nanocrystals remained in the nano size range in the polymer films, particle sizes being in all film formulations from 300 to 500 nm. When the 3D-printed polymer films were compared to traditional film-casted polymer films, the physicochemical behavior and pharmaceutical performance of the films were very similar. As a conclusion, 3D printing of drug nanocrystals in oral polymeric film formulations is a very promising option for the production of immediate-release improved- solubility formulations.     

Chitosan and Whey Protein Bio-Inks for 3D and 4D Printing Applications with Particular Focus on Food Industry

The application of chitosan (CS) and whey protein (WP) alone or in combination in 3D/4D printing has been well considered in previous studies. Although several excellent reviews on additive manufacturing discussed the properties and biomedical applications of CS and WP, there is a lack of a systemic review about CS and WP bio-inks for 3D/4D printing applications. Easily modified bio-ink with optimal printability is a key for additive manufacturing. CS, WP, and WP–CS complex hydrogel possess great potential in making bio-ink that can be broadly used for future 3D/4D printing, because CS is a functional polysaccharide with good biodegradability, biocompatibility, non-immunogenicity, and non-carcinogenicity, while CS–WP complex hydrogel has better printability and drug-delivery effectivity than WP hydrogel. The review summarizes the current advances of bio-ink preparation employing CS and/or WP to satisfy the requirements of 3D/4D printing and post-treatment of materials. The applications of CS/WP bio-ink mainly focus on 3D food printing with a few applications in cosmetics. The review also highlights the trends of CS/WP bio-inks as potential candidates in 4D printing. Some promising strategies for developing novel bio-inks based on CS and/or WP are introduced, aiming to provide new insights into the value-added development and commercial CS and WP utilization.     

3D打印生物医用材料研究进展

3D打印(亦称增材制造)技术因其独特的材料成型优势,在组织工程、航空航天、汽车制造、以及电子工业等众多领域显示出巨大的应用潜力。然而,在实际生物医学应用中,3D打印生物器件和组织器官除了要求具有复杂的结构和优异的生物学性能外,其打印结构的表面性质也需满足某些特定的要求,如3D打印组织骨架和器官必须具有生物相容性、抗菌性及细胞粘附性等。因此,将3D打印与传统表面修饰技术相结合,在不改变材料三维结构的基础上调控其表面生物化学性质,从而赋予3D打印生物骨架器官多功能化,可实现更为广泛的应用。本文以3D打印生物骨架及器官的表面修饰为主要内容对就近年来3D打印生物医用材料的最新研究进展进行了综述。     

Composite PLA/PEG/nHA/Dexamethasone Scaffold Prepared by 3D Printing for Bone Regeneration

3D printing has become an essential part of bone tissue engineering and attracts great attention for the fabrication of bioactive scaffolds. Combining this rapid manufacturing technique with chemical precipitation, biodegradable 3D scaffold composed of polymer matrix (polylactic acid and polyethylene glycol), ceramics (nano hydroxyapatite), and drugs (dexamethasone (Dex)) is prepared. Results of water contact angle, differential scanning calorimeter, and mechanical tests confirm that incorporation of Dex leads to significantly improved wettability, higher crystallinity degree, and tunable degradation rates. In vitro experiment with mouse MC3T3‐E1 cells implies that Dex released from scaffolds is not beneficial for early cell proliferation, but it improves late alkaline phosphatase secretion and mineralization significantly. Anti‐inflammation assay of murine RAW 264.7 cells proves that Dex released from all the scaffolds successfully suppresses lipopolysaccharide induced interleukin‐6 and inducible nitric oxide synthase secretion by M1 macrophages. Further in vivo experiment on rat calvarial defects indicates that scaffolds containing Dex promote osteoinduction and osteogenic response and would be promising candidates for clinical applications.     

A method for more accurate FEA results on a medical device developed by 3D technologies

At present, 3‐dimensional models of all additive manufactured objects (AMOs) are accepted as a solid model for finite element analysis (FEA). FEA of AMOs may not reveal the real results because mechanical properties of default materials in CAD software and newly built AMOs are not equal to each other. This may produce problems especially for the end user due to unexpected failure or wear off. The aim of this study was to compare FEA results of an additive manufactured Ankle Foot Orthosis model under 2 different value sets, namely default material‐based mechanical properties and measured mechanical properties. In order to determine the real mechanical properties of the additive manufactured Ankle Foot Orthosis, 3‐dimensional printed test specimens with different infill densities were prepared and tested according to the recommended standards. Mechanical test results were then loaded in the CAD software and FEA was performed. This study illustrated that default mechanical properties of existing materials in CAD software produce misleading simulation results for AMOs, ie, real mechanical properties should be used to get more accurate results.     

3D printing to innovate biopolymer materials for demanding applications: A review

Biopolymers are widely available, low-/nontoxic, biodegradable, biocompatible, chemically versatile, and inherently functional, making them highly potential for a broad range of applications such as biomedicine, food, textile, and cosmetics. 3D printing (3DP) is capable of fabricating some customized, complex material structures composed of single or multiple material constituents that cannot be achieved by conventional methodologies (e.g. internal structures design); thus, 3DP can greatly expand the application of biopolymer materials. This review presents a comprehensive survey of the latest literature in 3DP technology for materials from biopolymers such as polysaccharides and proteins. The most commonly used 3DP techniques (i.e. inkjet printing, extrusion-based printing, stereolithography, selective laser sintering, and binder jetting) in biomedical and food fields are discussed. Critical factors affecting the quality and accuracy of 3D-printed constructs, including rheological characteristics, printing parameters (e.g. printing rate, and nozzle diameter, movement rate, and height), and post-printing processes (e.g. baking, drying, and crosslinking) are analyzed. The properties and the emerging applications of 3D-printed biopolymer materials in biomedical, food, and even wider applications (e.g. wastewater treatment and sensing) are summarized and evaluated. Finally, challenges and future perspectives are discussed. This review can provide insights into the development of new biopolymer-based inks and new biopolymer-based 3D-printed materials with enhanced properties and functionality.     

A dual functional 1D Cd-based coordination polymer for the highly luminescent sensitive detection of Fe3+ and picric acid

Fluorescent coordination polymers have drawn extensive attention in sensing applications. Herein, we report a carbazole-based one-dimensional coordination polymer [CdL(H₂O)(DMF)₂]·DMF ( CdL , H₂L = 9H-carbazole-2,7-dicarboxylic acid, DMF = N,N-dimethylformamide). In CdL , each Cd²⁺ ion is four-bridged by carboxylates, which is further linked by the carbazole units to form a one-dimensional Cd–O–C chains along the c-axis. CdL displays high water stability in the pH range of 3–10. Luminescence experiments indicate that CdL could selectively detect Fe³⁺ during the concentration range of 0–0.1 mm in water with a K_sv of 8022 m ⁻¹ and picric acid (PA) within the concentration range of 0–0.05 mm in methanol solution with a K_sv of 17948 m ⁻¹ respectively. The above results reveal that CdL can be applied as a multiresponse luminescence sensor for selectively sensing for Fe³⁺ in water and PA in methanol solution.     

丝素蛋白3D打印在生物医学领域中的应用

增材制造,也称为三维(3D)打印,正推动制造、工程、医学等领域的全面创新升级。3D打印技术由于能够个性化定制生物的复杂3D微结构,构建仿生的功能化活组织或人工器官,近十年来在生物医学领域中取得了长足的发展。丝素蛋白(SF)是一种来源丰富、生物可降解、力学性能优良、细胞相容性极佳的天然有机高分子,为3D打印墨水的设计提供了一种有前景的选择。然而,作为结构蛋白,单一组分的SF具有的生理功能有限,且其经过打印后的稳定性较差,限制了SF在3D打印以及生物医药领域中的进一步发展。为此,研究人员通过化学改性技术和先进3D打印技术相结合,使得改性后的SF能够更适用于3D打印,并发展成为一种具有应用价值的生物材料。本文综述了SF的结构特征、SF的化学修饰策略、打印墨水的制备策略以及3D打印SF材料在生物医学领域的最新应用进展,并展望了3D打印SF生物材料的未来发展趋势,为其在更广阔领域的应用提供一定的借鉴。