Drying cellulose nanofibrils: in search of a suitable method

Increasing research activity on cellulose nanofibril-based materials provides great opportunities for novel, scalable manufacturing approaches. Cellulose nanofibrils (CNFs) are typically processed as aqueous suspensions because of their hydrophilic nature. One of the major manufacturing challenges is to obtain dry CNFs while maintaining their nano-scale dimensions. Four methods were examined to dry cellulose nanocrystal and nanofibrillated cellulose suspensions: (1) oven drying, (2) freeze drying (FD), (3) supercritical drying (SCD), and (4) spray-drying (SD). The particle size and morphology of the CNFs were determined via dynamic light scattering, transmission electron microscopy, scanning electron microscopy, and morphological analysis. SCD preserved the nano-scale dimensions of the cellulose nanofibrils. FD formed ribbon-like structures of the CNFs with nano-scale thicknesses. Width and length were observed in tens to hundreds of microns. SD formed particles with a size distribution ranging from nanometer to several microns. Spray-drying is proposed as a technically suitable manufacturing process to dry CNF suspensions.     

Water redispersible cellulose nanofibrils adsorbed with carboxymethyl cellulose

Cellulose nanofibrils (CNFs) are difficult to redisperse in water after they have been completely dried due to the irreversible agglomeration of cellulose during drying. Here, we have developed a simple process to prepare water-redispersible dried CNFs by the adsorption of small amounts of carboxymethyl cellulose (CMC) and oven drying. The adsorption of CMC onto CNFs in water suspensions at 22 and 121 °C was studied, and the adsorbed amount of CMC was measured via conductimetric titration. The water-redispersibility of dried CNFs adsorbed with different amounts of CMC was characterized by sedimentation test. Above a critical threshold of CMC adsorption, i.e. 2.3 wt%, the oven dried CNF–CMC sample was fully redispersible in water. The morphology, rheological, and mechanical properties of water-redispersed CNF–CMC samples were investigated by field emission scanning electron microscopy, viscosity measurement, and tensile test, respectively. The water-redispersed CNFs preserved the original properties of never dried CNFs. This new method will facilitate the production, transportation and storage, and large-scale industrial applications of CNFs.     

Zeta potential time dependence reveals the swelling dynamics of wood cellulose nanofibrils

In this paper, we present the swelling dynamics of individual wood cellulose nanofibrils (CNFs) following solvent substitution into various organic solvents and drying, by employing the time dependence of the zeta potential (ζ). We succeeded in smoothly redispersing the coaggregating CNFs dried in solvents, including acetone, acetonitrile, DMSO, ethanol, and t-butanol into water. ζ-t plots of the redispersed CNFs measured in a 1 mM KCl solution indicated different values of Δζ (volume fraction of hydration capacity), corresponding to the dielectric constant of the substituted solvents. Differential scanning calorimetry confirmed that the redispersed CNFs swell to different degrees, corresponding to Δζ. This swelling behavior is characterized by expansion of hemicelluloses, the amorphous polysaccharides located on the CNF surface, with a different degree of aggregation during drying. The specific swelling ratio, radius, and diameter of the CNFs in water were calculated using the values of ζ(0) and ζ(∞) by introducing surface chemical analysis. The calculated diameters of the CNFs at t = 0 coincided well with the median diameters measured directly by transmission electron microscope. Swellability of hemicelluloses exponentially increased with the decrease in dielectric constant of solvent during drying. The analysis method combining zeta potential time dependence and a surface chemical approach proved useful for specifically evaluating the swelling dynamics of polymers on a bulk surface.     

Preparation and characterization of water-redispersible nanofibrillated cellulose in powder form

Water-redispersible, nanofibrillated cellulose (NFC) in powder form was prepared from refined, bleached beech pulp (RBP) by carboxymethylation (c) and mechanical disintegration (m). Two routes were examined by altering the sequence of the chemical and mechanical treatment, leading to four different products: RBP-m and RBP-mc (route 1), and RBP-c and RBP-cm (route 2). The occurrence of the carboxymethylation reaction was confirmed by FT-IR spectrometry and ¹³C solid state NMR (¹³C CP-MAS) spectroscopy with the appearance of characteristic signals for the carboxylate group at 1,595 cm⁻¹ and 180 ppm, respectively. The chemical modification reduced the crystallinity of the products, especially for those of route 2, as shown by XRD experiments. Also, TGA showed a decrease in the thermal stability of the carboxymethylated products. However, sedimentation tests revealed that carboxymethylation was critical to obtain water-redispersible powders: the products of route 2 were easier to redisperse in water and their aqueous suspensions were more stable and transparent than those from route 1. SEM images of freeze-dried suspensions from redispersed RBP powders confirmed that carboxymethylation prevented irreversible agglomeration of cellulose fibrils during drying. These results suggest that carboxymethylated and mechanically disintegrated RBP in dry form is a very attractive alternative to conventional NFC aqueous suspensions as starting material for derivatization and compounding with (bio)polymers.     

Achieving very high fraction of β-crystal PVDF and PVDF/CNF composites and their effect on AC conductivity and microstructure through a stretching process

It is well known that the ferroelectric performance of poly (vinylidene fluoride) (PVDF) is caused by its β-crystal structure, which can be efficiently induced through a stretching process applied to the PVDF. Though numerous PVDF nanocomposites have been reported on, there is still a lack of studies on how the stretching process affects the phase transformation in PVDF nanocomposites. In this study, the effects of stretching on the crystalline structures and alternating current (AC) conductivity of PVDF nanocomposites with different concentrations (up to 5.0 wt.%) of CNFs were investigated. Results revealed that the stretching process is not only an effective approach to produce β-crystal from pure PVDF, but also for CNF/PVDF composites. The extremely high phase transformation from α- to β-crystal (?96%) is maintained for the nanocomposites with above 1.0 wt.% CNFs. The AC conductivity of CNF/PVDF composites remarkably decreases when the resultant percolation threshold is raised from 1.0 to 4.2 wt.% CNFs after stretching. This is attributed to the reduced crystallinity induced by the phase transformation from α- to β-PVDF as well as the CNF re-orientation.     

Length-controlled cellulose nanofibrils produced using enzyme pretreatment and grinding

The length of cellulose nanofibrils (CNFs) is a significant parameter for various applications. The goal of this research was to employ a fabrication method to produce length-controlled CNFs; the chosen technique was enzy-grinding (enzyme pretreatment followed by mechanical grinding). Here, we presented the results of the optimization of the diameter and length, the characterization of the properties of CNFs and nanofilms prepared using these fibrils. The cellulose morphology, crystallinity index (CrI), chemical structure, and thermal stability were investigated as functions of the enzyme loading and hydrolysis time. The results showed that enzy-grinding could effectively reduce the diameter and length of cellulose fibrils. The average diameter was about 8.6 ± 3.6 nm, and the length could be controlled over the range from 0.76 ± 0.38 μm to ≥ 4 μm (i.e. aspect ratios from 43 to ≥ 328). After the grinding process, the CNFs maintained high thermal stability and no change in the chemical structure compared to the original pulp. The transmittance and mechanical properties of the CNF films were strongly dependent on the fibril length. The fabrication of length-controlled CNFs using the enzy-grinding process is meaningful and significant research which could be relevant to the optimization of such materials for various applications.     

Cellulose nanofibril-reinforced biodegradable polymer composites obtained via a Pickering emulsion approach

Preparation of cellulose nanofibril (CNF)-reinforced, biodegradable polymer composites is challenging in that it’s hard to achieve good dispersion of the hydrophilic cellulose fibers in a hydrophobic polymer matrix. In this work, we developed a surfactant-free and efficient process to prepare CNF-reinforced poly (lactic acid) (PLA) composites from an aqueous dichloromethane Pickering emulsion self-emulsified by CNFs. CNF/PLA composites of homogeneous dispersion were obtained upon evaporation of CH₂Cl₂, filtration, drying and hot-pressing. Differential scanning calorimetry measurement revealed an enhanced crystallization capacity of the CNF/PLA composites. Thermogravimetric analysis indicated an increase of onset degradation temperature. The composites displayed an enhanced storage modulus compared with neat PLA throughout the testing temperature range, and especially in the high-temperature region (>70 °C). Enhancements of the flexural modulus and strength were also achieved.     

Rheological behavior and particle suspension capability of guar gum: sodium tetraborate decahydrate gels containing cellulose nanofibrils

Guar gum (GG) fracturing fluids were studied by incorporating cellulose nanofibrils (CNFs) in anhydrous borax crosslinked guar gum gels. To fully understand the impact of CNF on the proppant suspension capability of developed fracturing fluids, their shear rate-dependent viscosity and viscoelasticity were investigated. The shear rate dependencies of fluids was fitted to the Carreau model. The zero shear rate viscosity and elasticity of fracturing fluids increased significantly by incorporating CNF in guar gum gels. On the other hand, the viscosity at high shear rates (>100 s^?1) decreased as desired. The proppant settling velocities through fracturing fluids were evaluated by modeling the terminal falling velocity of proppants moving through a Carreau model fluid. The experimental results of the rheological behavior and the modeling results of the proppant settling rate indicated that the fracturing fluids containing CNF had better suspension capabilities. In addition, the lower viscosities of CNF formulated GG gels at higher shear rates will make them more pumpable.     

Catalytic graphitization of bacterial cellulose–derived carbon nanofibers for stable and enhanced anodic performance of lithium-ion batteries

Bacterial cellulose (BC) produced through microbial fermentation has emerged as a viable precursor for carbon nanofibers (CNF) anode used in lithium-ion batteries. However, the low capacity and fading behavior of BC-derived CNFs render their usage in its pure form. Tuning the microstructure of CNFs in such cases plays an essential role in overcoming these negative ramifications and improves battery performance. In this study, the fermentation media used for BC production is modified by the addition of an iron catalyst, which can induce graphitization in the derived CNFs. Pure BC and catalyst-incorporated BC are pyrolyzed at 900 °C and 1800 °C to obtain CNFs, and the properties of derived CNFs are compared for understanding the role of incorporated catalyst. The structural, morphological, and electrochemical properties of CNFs are analyzed through X-ray diffraction, Raman spectroscopy, scanning electron microscopy, transmission electron microscopy, impedance spectroscopy, galvanostatic charge-discharge studies, and cyclic voltammogram studies. By possessing a higher graphitic content, catalyst-incorporated BC–derived CNFs exhibit an enhanced rate performance with a reversible capacity of 529 mAh g^?1 after 100 continuous charge/discharge cycles at a current density of 0.2C.     

DFT study of metal cation-induced hydrogelation of cellulose nanofibrils

We report a density functional theory study of cation-induced bonding between carboxylated cellulose nanofibrils (CNFs). We describe a methodology of using cleaved cellulose crystal unit cells to develop simple surface and molecular models of charged CNFs. We compare bond lengths, binding energies, and displaced solvation volumes for interfibril models intercalated with alkali, alkaline earth, main group, or transition metal cations, surrounded by an implicit solvent. We characterize the type of bonding interactions that occur between metal cations, Mⁿ⁺ and carboxylated CNF surfaces by calculating the electronic density of states and Mayer bond orders. We find that Mⁿ⁺–O interactions for alkaline earth metal systems are predominantly electrostatic whereas transition metal cations form stronger, more covalent bonds with enhanced valence orbital overlap. Our results show that multivalent—as opposed to monovalent—ions can create CNF networks by effectively crosslinking multiple fibrils through surface carboxylate anions. Our computational results agree with empirical models of metal–carboxylate binding, while also providing a deeper understanding of the bonding mechanisms for different cations. Our findings help to explain trends in recent CNF hydrogelation experiments, and we also predict the existence of two new hydrogels—CNF-Mg²⁺ and CNF-Zr⁴⁺.     

Optimization of reagent consumption in TEMPO-mediated oxidation of Eucalyptus cellulose to obtain cellulose nanofibers

Eucalyptus cellulose is usually pre-treated by oxidation with 2,2,6,6-tetramethylpiperidine-1-oxyl (TEMPO), NaBr and NaClO at pH 10.5 and 25 °C before the mechanical process required to obtain cellulose nanofibers (CNFs). In this study, different aspects to improve the effectiveness and sustainability of the TEMPO-mediated oxidation are analyzed. The optimization was carried out at different reaction times by modifying both the concentration of the NaClO and the amount of the catalysts (TEMPO and NaBr). Results show that the carboxyl groups increased up to 1.1 mmol/g with 5 mmol NaClO/g after 50 min, and that the catalyst concentration can be reduced to 0.025 mmol TEMPO/g and 0.5 mmol NaBr/g to minimize costs while maintaining the high fibrillation degree of the CNFs. The kinetic of the reaction can be considered as zero-order with respect to NaClO, and as first order with respect to cellulose. As a result of this work, the catalyst doses are reduced up to 75% compared to the most widely used catalyst doses (0.1 mmol/g TEMPO and 1 mmol/g NaBr), obtaining highly fibrillated CNFs with a lower environmental impact. This reduction of catalyst doses will reduce the costs and facilitate the implementation of CNF production at industrial scale.

Graphical abstract

     

Cellulose nanofibril (CNF) reinforced starch insulating foams

In this study, biodegradable foams were produced using cellulose nanofibrils (CNFs) and starch (S). The availability of high volumes of CNFs at lower costs is rapidly progressing with advances in pilot-scale and commercial facilities. The foams were produced using a freeze-drying process with CNF/S water suspensions ranging from 1 to 7.5 wt% solids content. Microscopic evaluation showed that the foams have a microcellular structure and that the foam walls are covered with CNF’s. The CNF’s had diameters ranging from 30 to 100 nm. Pore sizes within the foam walls ranged from 20 to 100 nm. The materials’ densities ranging from 0.012 to 0.082 g/cm³ with corresponding porosities between 93.46 and 99.10 %. Thermal conductivity ranged from 0.041 to 0.054 W/m-K. The mechanical performance of the foams produced from the starch control was extremely low and the material was very friable. The addition of CNF’s to starch was required to produce foams, which exhibited structural integrity. The mechanical properties of materials were positively correlated with solids content and CNF/S ratios. The mechanical and thermal properties for the foams produced in this study appear promising for applications such as insulation and packaging.     

Decorating silver nanoparticles on electrospun cellulose nanofibers through a facile method by dopamine and ultraviolet irradiation

In this paper, a new method is introduced for producing multi-functional cellulose nanofibers in order to achieve the biodegradable materials for various applications with a minimal amount of potentially toxic materials. Cellulose nanofibers (CNFs) were fabricated by electrospinning cellulose acetate solution followed by deacetylation. The CNFs were then treated with silver nitrate, ammonia, and sodium hydroxide and subsequently with dopamine as reducing and adhesive agent. Ag ions on the CNF surface were photo-reduced to Ag nanoparticles (NPs) using UVA irradiation to produce a dense layer of silver nanoparticles on the nanofibers. This is based on the simultaneous formation of polydopamine and Ag NPs on CNFs. Overall, this is a fast, simple, and efficient procedure that takes place in a conventional method at ambient temperature. The crystalline structure of CNFs decorated with AgNPs was studied by X-ray diffraction. Field-emission scanning electron microscopy and energy-dispersive X-ray patterns showed uniform distribution of silver nanoparticles on the CNF surface. Incorporation of AgNPs on the CNF surface via dopamine improved the electrical conductivity and also the tensile strength of the nanomat. The CNFs decorated with AgNPs exhibited a low electrical resistivity around 35 KΩ/square and a tensile strength of 87% higher than untreated CNFs.     

Surface decoration and dispersibility of carbon nanofibers in aqueous surfactant solution

As a novel functional nanomaterial, the dispersion effect of carbon nanofibers (CNFs) has a significant influence on the application of CNFs in the composites. Two effective surfactants, methylcellulose (MC) and polycarboxylate superplasticizer, were used to analyze the dispersion of CNFs in aqueous solution. A method utilizing ultrasonic processing was employed to achieve a homogenous CNF suspension, and the dispersion effect was further characterized by the method of measuring ultraviolet absorbency (UV absorbency), zeta potential, surface tension and transmission electron microscopy (TEM) micrographs. The results show that the zeta potential and surface tension reach the saturation plateau at MC concentration and polycarboxylate superplasticizer concentration of about 0.4 and 0.8 g/L, respectively, which reflects that the optimum concentration ratio of MC to CNFs is 2: 1, and the optimum dispersing polycarboxylate superplasticizer to CNFs ratio of 4: 1 is required to achieve dispersions with maximum achievable dispersion of CNFs.     

Effects of cellulose nanofibrils on the structure and properties on PVA nanocomposites

A green method—joint mechanical grinding and high pressure homogenization—was used to defibrillate paper pulp into nanofibrils. The prepared cellulose nanofibrils (CNF) were then blended with PVA in an aqueous system to prepare transparent composite film. The size and morphology of the nanofibrils and their composites were observed, and the structure and properties were characterized. The results showed that CNFs are beneficial to improve the crystallinity, mechanical strength, Young’s modulus, T _g and thermal stability of the PVA matrix because of their high aspect ratio, crystallinity and good compatibility. Therefore, nano cellulosic fibrils were proven to be an effective reinforcing filler for the hydrophilic polymer matrix. Moreover, the green fabrication approaches will be helpful to build up biodegradable nanocomposites with wide applications in functional environmentally friendly materials.     

Green all-cellulose nanocomposites made with cellulose nanofibers reinforced in dissolved cellulose matrix without heat treatment

Green all-cellulose nanocomposites were fabricated by adding reinforcing cellulose nanofiber (CNF) to a matrix of dissolved cellulose. CNFs were isolated from one dried native hardwood bleached Kraft pulp and office waste recycled deinked copy/printing paper (DIP) by using the TEMPO oxidation method. The cellulose was dissolved by using DIP and DMAc/LiCl solvent without heat treatment and solvent exchange to form a matrix of the all-cellulose nanocomposites. The DIP was not only selected for CNF isolation, but also for the cellulose matrix. The isolated CNFs and the all-cellulose nanocomposites were characterized by atomic force microscopy, thermogravimetry–differential thermal analysis, X-ray diffraction and mechanical tensile testing. The green all-cellulose nanocomposites made without heat treatment offered better thermal stability, crystallinity and mechanical properties than the heat treated ones. CNFs isolated from two resources show similar reinforcement capacity in all-cellulose nanocomposites. All-cellulose nanocomposite fabrication by dissolving cellulose without heat treatment and solvent exchange is a simple way that saves energy and chemicals.     

Ruthenium Nanoparticles on Nano‐Level‐Controlled Carbon Supports as Highly Effective Catalysts for Arene Hydrogenation

The reaction of three types of carbon nanofibers (CNFs; platelet: CNF‐P, tubular: CNF‐T, herringbone: CNF‐H) with [Ru₃(CO)₁₂] in toluene heated at reflux provided the corresponding CNF‐supported ruthenium nanoparticles, Ru/CNFs (Ru content=1.1–3.8 wt %). TEM studies of these Ru/CNFs revealed that size‐controlled Ru nanoparticles (2–4 nm) exist on the CNFs, and that their location was dependent on the surface nanostructures of the CNFs: on the edge of the graphite layers (CNF‐P), in the tubes and on the surface (CNF‐T), and between the layers and on the edge (CNF‐H). Among these Ru/CNFs, Ru/CNF‐P showed excellent catalytic activity towards hydrogenation of toluene with high reproducibility; the reaction proceeded without leaching of the Ru species, and the catalyst was reusable. The total turnover number of the five recycling experiments for toluene hydrogenation reached over 180 000 (mol toluene) (mol Ru)^?1. Ru/CNF‐P was also effective for the hydrogenation of functionalized benzene derivatives and pyridine. Hydrogenolysis of benzylic C? O and C? N bonds has not yet been observed. Use of poly(ethylene glycol)s (PEGs) as a solvent made possible the biphasic catalytic hydrogenation of toluene. After the reaction, the methylcyclohexane formed was separated by decantation without contamination of the ruthenium species and PEG. The insoluble PEG phase containing all of the Ru/CNF was recoverable and reusable as the catalyst without loss of activity.     

Rheological properties of nanocellulose suspensions: effects of fibril/particle dimensions and surface characteristics

The rheological properties of aqueous suspensions based on three different nanocelluloses were compared. One system was obtained via acid hydrolysis (thus yielding crystalline nanocellulose, CNC) and the other two from mechanical shearing, but from different origins and subjected to different pretreatments. Of the latter two, one was considered to be a rather typical cellulose nanofibril (CNF) suspension whereas the other was a kind of intermediate between CNF and CNC. All three nanocellulose elements differed in dimensions as evident from transmission electron microscopy and atomic force microscopy. With regard to the length of the fibrils/particles, the three nanocelluloses formed three distinct groups with lengths between 200 and slightly more than 800 nm. The three cellulosic elements were also subjected to a TEMPO-mediated oxidation yielding a similar carboxylate content in the three systems. Furthermore, the TEMPO-oxidized elements were grafted with poly(ethylene glycol) (PEG). The amount of grafted PEG was about 35 wt%. The shear viscosity, the storage modulus and the loss modulus of suspensions of the unmodified, the TEMPO-oxidized and the grafted nanocelluloses were determined at room temperature and the solids content of the suspensions was varied between 0.7 and 2.0 wt%. It was concluded that the rheological properties varied significantly between the suspensions depending on the dimensions of the cellulosic elements and their surface characteristics. In this context, the length (or the aspect ratio) of the particles played a very important role.     

Chemoselective Hydrogenation of Functionalized Nitroarenes and Imines by Using Carbon Nanofiber‐Supported Iridium Nanoparticles

The reaction of three types of carbon nanofibers (CNFs; platelet: CNF‐P, tubular: CNF‐T, herringbone: CNF‐H) with Ir₄(CO)₁₂ in mesitylene at 165 °C provided the corresponding CNF‐supported iridium nanoparticles, Ir/CNFs (Ir content=2.3–2.6 wt. %). Transmission electron microscopy (TEM) studies of these Ir/CNF samples revealed that size‐controlled Ir nanoparticles (average particle size of 1.1–1.5 nm) existed on the CNFs. Among the three Ir/CNF samples, Ir/CNF‐T showed an excellent catalytic activity and chemoselectivity towards hydrogenation of functionalized nitroarenes and imines; the corresponding aniline derivatives were obtained with high turnover numbers at ambient temperature under 10 atm of H₂, and the catalyst is reusable. Ir/CNF‐T was also effective for the reductive N‐alkylation of anilines with carbonyl compounds.     

Direct current electrodeposition of carbon nanofibers in DMF

Carbon nanofibers (CNFs) were electrodeposited on indium tin oxide (ITO) electrodes by using a DC electric field from N,N′-dimethylformamide (DMF). An improved dispersion of CNFs has been found in DMF solution compared to ethanol and acetonenitrile. After treated by concentrated H₂SO₄/HNO₃, CNFs were dispersed uniformly and stably in DMF. During the electrodeposition process, CNFs moved towards anode indicating the negative charge of the nanofibers. Effects of electric field strength, CNF concentration in the suspension, and the solvents used for CNF dispersion were examined on the deposition nature of CNFs.