Morphology and thermal properties of a PC/PE blend with reactive compatibilization

Reactive compatibilization of immiscible polymers is becoming increasingly important and hence a representative study of a polycarbonate/high density polyethylene (PC/HDPE) system is the focus of this paper. A grafted copolymer PC‐graft‐ethylene‐co‐acrylic acid (PC‐graft‐EAA) was generated as a compatibilizer in situ during processing operation by ester and acid reaction between PC and ethylene‐acrylic acid (EAA) in the presence of the catalyst dibutyl tin oxide (DBTO). As the polyethylene (PE) matrix does not play any part during the synthesis of the copolymer and since PC and EAA are also immiscible, to simplify the system, the influence of this copolymer formation at the interface between PC and EAA on rheological properties, phase morphology, and crystallization behavior for EAA/PC binary blends was first studied. The equilibrium torque increased with the DBTO content increasing in EAA/PC blends on Haake torque rheometer, indicating the in situ formation of the graft copolymer. Scanning electron microscopy (SEM) studies of cryogenically fractured surfaces showed a significant change at the distribution and dispersion of the dispersed phase in the presence of DBTO, compared with the EAA/PC blend without the catalyst. Differential scanning calorimetry (DSC) studies suggested that the heat of fusion of the EAA phase in PC/EAA blends with or without DBTO reduced with the formation of the copolymer compared with pure EAA. Then morphological studies and crystallization behavior of the uncompatibilized and compatibilized blends of PC/PE were studied as functions of EAA phase concentration and DBTO content. Morphological observations in PC/PE blends also revealed that on increasing the EAA content or adding the catalyst DBTO, the number of microvoids was reduced and the interface was intensive as compared to the uncompatibilized PC/PE blends. Crystallization studies indicated that PE crystallized at its bulk crystallization temperature. The degree of crystallinity of PE phase in PC/PE/EAA blends was also reduced with the addition of EAA and DBTO compared to the uncompatibilized blends of PC/PE, indicating the decrease in the degree of crystallinity was more in the presence of PC‐graft‐EAA. Copyright © 2007 John Wiley & Sons, Ltd.     

Properties and morphology of recycled poly(ethylene terephthalate)/bisphenol a polycarbonate/poly(styrene‐b‐(ethylene‐co‐butylene)‐b‐styrene) blends by low‐temperature solid‐state extrusion

Among the various methods available for recycling plastics waste, blending technology is a straightforward and relatively simple method for recycling. In this paper, a new blending technology, low‐temperature solid‐state extrusion, was discussed. Several recycled poly(terephthalate ethylene)/bisphenol a polycarbonate/poly(styrene‐b‐(ethylene‐co‐butylene)‐b‐styrene) blends (R‐PET/PC/SEBS blends) have been prepared by this technology. The results show that thermal and hydrolytic degradation of R‐PET is improved when extruding temperature was between the glass transition temperature (T_g) and cold crystallization temperature (T_cc). Elongation at break and notched impact strength were increased evidently, from 15.9% to 103.6, and from 8.6 kJ/m² to 20.4 kJ/m², respectively. The appropriate rotating speed of screws was between 100 and 150 rpm. At the same time, the appropriate rotating speed of the screws brings a suitable shear viscosity ratio of R‐PET and PC, which is of advantage to blending of R‐PET and PC together with SEBS. Dispersion of minor phase, PC and SEBS, became finer and smaller, to about 1 µm. Chain extender, Methylenediphenyl diisocyanate (MDI) can react with the end‐carboxyl group and end‐hydroxyl group of R‐PET. FT‐IR spectra testified that the reactions have been happened in the extruding process. A chain extending reaction not only increased the molecular weight of PET and PC, but also can synthesize PET‐g‐PC copolymer to act as a reactive compatilizer. An SEM micrograph shows that a micro‐fiber structure of PET was formed in the blend sample. Copyright © 2007 John Wiley & Sons, Ltd.     

Compatibility studies of blends of polycarbonate and poly(ethylene terephthalate)

Blends of bisphenol-A polyarbonate (PC) and poly(ethylene terephthalate) (PET) has been investigated by differential scanning calorimetry and scanning electron microscopy. Blends were prepared by screw extrusion and solution casting with weight fractions of PC in the blends varying from 0.90 to 0.10. From the measured glass transition temperature (T_g) and apparent weight fractions of PC and PET dissolved in each phase, it appears that PET dissolves more in the PC-rich phase than does the PC in the PET-rich phase. The composition-dependent values of the Flory–Huggins polymer–polymer–interaction parameter were determined and found to be from 0.054 to 0.037 for extruded blends at 275°C and from 0.058 to 0.040 for solution casting at 25°C. The interaction parameter decreases with increasing PET concentration. This result is consistent with the values of the T_gs, the microscopy study, and the measured extrudate swell ratios which show that compatibility increases more in the PET-rich compositions than in the PC-rich compositions. The PC–PET blends are not microscopically miscible for all the blend compositions.     

Reaction-induced miscibility in blends comprised of bisphenol-A polycarbonate and poly(trimethylene terephthalate)

The inherent miscibility and effects of reaction-induced changes on the phase behaviour of blends of poly(trimethylene terephthalate) (PTT) with bisphenol-A polycarbonate (PC) were studied. The as-prepared (solution-cast) blends exhibited two well-spaced and separated glass transition temperatures (T_gs) and a heterogeneous phase-separated morphology, indicating an immiscible system. However, after annealing at high temperature (at 260 °C), the blends original two T_gs merged into one single T_g, and the annealed blends exhibited a homogeneous morphology, and turned from having a semicrystalline into having an amorphous nature upon extended annealing. The annealing-induced changes of phase behaviour in the blends were analyzed. The homogenization process of the blends upon heating is attributed to chemical transreactions between the PTT and PC chain segments, as evidenced with FT-IR characterization. The IR result showed a new aryl C-O vibration peak at 1,070 cm^–1 for the annealed blends, which is characteristic of an aromatic polyester structure formed from exchange reactions between PTT and PC. The transreactions between PTT and PC led to a random copolymer comprised of PC/PTT segments, which is believed to serve as a compatibilizer at the beginning stage of transreactions, but at later stage, the random copolymer became the main species of blends and turned to a homogeneous and amorphous phase.     

Phase separation in semicrystalline blends of poly(phenylene sulfide) and poly(ethylene terephthalate). II. Effect of poly(phenylene sulfide) homopolymer solubilization of PPS‐graft‐PET copolymer on morphology and crystallization behavior

The morphology and crystallization behavior of poly(phenylene sulfide) (PPS) and poly(ethylene terephthalate) (PET) blends compatibilized with graft copolymers were investigated. PPS‐blend‐PET compositions were prepared in which the viscosity of the PPS phase was varied to assess the morphological implications. The dispersed‐phase particle size was influenced by the combined effects of the ratio of dispersed‐phase viscosity to continuous‐phase viscosity and reduced interfacial tension due to the addition of PPS‐graft‐PET copolymers to the blends. In the absence of graft copolymer, the finest dispersion of PET in a continuous phase of PPS was achieved when the viscosity ratio between blend components was nearly equal. As expected, PET particle sizes increased as the viscosity ratio diverged from unity. When graft copolymers were added to the blends, fine dispersions of PET were achieved despite large differences in the viscosities of PPS and PET homopolymers. The interfacial activity of the PPS‐graft‐PET copolymer appeared to be related to the molecular weight ratio of the PPS homopolymer to the PPS segment of the graft copolymer (M_H/M_A). With increasing solubilization of the PPS graft copolymer segment by the PPS homopolymer, the particle size of the PET dispersed phase decreased. In crystallization studies, the presence of the PPS phase increased the crystallization temperature of PET. The magnitude of the increase in the PET crystallization temperature coincided with the viscosity ratio and extent of the PPS homopolymer solubilization in the graft copolymer. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 599–610, 2000     

In Situ fibril formation of thermotropic liquid crystal polymer in polyesters blends

Polymer blends based on poly(ethylene 2,6‐naphthalate) (PEN) and poly‐(ethylene terephthalate) (PET) reinforced with a thermotropic liquid crystal polymer (TLCP) were prepared using a melt blending process. Polymer blends consisting of conventional cheap polyester with a small quantity of expensive TLCP are of interest from an economic point of view. The shear viscosity of the TLCP and polyester blends decreased with increasing shear rate and depended on TLCP content. The lower values of the structural viscosity index for the TLCP and polyester blends were attributed to the formation of fibrillar TLCP structures having elongated fibrils in the polyester matrix. The TLCP/PEN blends exhibited long TLCP fibrils that had smaller average diameters and narrower distributions of the diameter compared with those of the TLCP/PET blends. The higher shear force and lower viscosity ratio observed may favor the in situ TLCP fibril formation in the polyester matrix. The viscosity ratio was the most crucial factor in controlling the morphology of the TLCP phase in the TLCP and polyester blends. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 3600–3610, 2005     

Epoxy as a reactive plasticizer for improving polycarbonate processibility

An oligomer of a diepoxy (diglycidyl ether of bisphenol-A, DGEBA) and an aromatic diamine (MCDEA) have been used as reactive plasticizers for polycarbonate (PC). A small amount of PC chain scission occurred during this blending process, probably due to transesterification of the PC carbonate group by the hydroxyl group of the DGEBA oligomer. Addition of DGEBA to PC was found to greatly reduce the T_g and processing temperature. Dynamic rheology measurements showed that the added epoxy can very effectively reduce the viscosity, but that the addition of epoxy also accelerated the crystallisation rate of the PC, which was confirmed by XRD, optical transmission microscopy and DMTA. The DMTA results of cured blends also showed that this crystallization of the PC enhanced their heat resistance properties. Sol–gel studies of the cured samples showed that some of the PC was grafted to the crosslinked epoxy network. Studies of the rubbery behaviour, solvent resistance of the cured blend and SEM images suggest that PC is the main continuous phase in the matrix and that the epoxy phase is mainly dispersed as sub-micron particles in the matrix.     

Cure behavior of diglycidylether of bisphenol A/trimethylolpropane triglycidylether epoxy blends initiated by thermal latent catalyst

Cure behaviors of diglycidylether of bisphenol A (DGEBA)/trimethylolpropane triglycidylether (TMP) epoxy blends initiated by 1 wt % N‐benzylpyrazinium hexafluoroantimonate (BPH) as a cationic latent catalyst were investigated using DSC and rheometer. This system showed more than one type of reaction and BPH could be excellent thermal latent catalyst without any co‐initiator. The cure activation energy (E_a) obtained from Kissinger method using dynamic DSC data was higher in DGEBA/TMP mixtures than in pure DGEBA. Rheological properties of the blend system were investigated under isothermal condition using a rheometer. The gel time was obtained from the analysis of storage modulus (G′), loss modulus (G″) and damping factor (tanδ). The crosslinking activation energy (E_c) was also determined from the Arrhenius equation based on the gel time and curing temperature. As a result, the crosslinking activation energy showed a similar behavior with that obtained from Kissinger method. And the gel time decreased with increasing TMP content, which could be resulted from increasing the activated sites by trifunctional epoxide groups and decreasing the viscosity of DGEBA/TMP epoxy blend in the presence of TMP. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 2114–2123, 2000     

Processing and Dynamic-Mechanical Properties of Poly(butylen terephthalate) Based Nanocomposites

Effects related to the simultaneous presence of an Al-phosphinate based fire retardant and of relatively low amounts of nanosized metal oxide particles on processability and mechanical performances of a commercial polyester resin have been investigated. In more details, ternary poly(buthylene terephtalate) based compounds, obtained by melt processing and first of all validated in terms of flammability, were analysed to verify the relative extrudability and ultimate dynamic mechanical performances of compression moulded samples. Preliminary rheological tests confirmed both a minimum of matrix degradation as a result of the process while applying an appropriate protocol drying of raw materials and a marked reduction of the apparent shear viscosity of the three-phase melts with respect to the neat matrix processed under the same conditions. Regarding the evaluation of dynamic-mechanical parameters such as storage modulus, loss modulus and the ratio tan δ, besides the expected stiffening of the matrix by inclusion of a rigid inorganic phase, a slight reduction of damping behaviour without no significant variation of the glass transition temperature of the polyester matrix have been observed.     

In-situ Enhanced Toughening of Poly(ethylene terephthalate)/elastomer Blends via Gamma-Ray Radiation at Presence of Trimethylolpropane Triacrylate

Gamma-ray radiation has always been a convenient and effective way to modify the interfacial properties in polymer blends. In this work, a small amount of trimethylolpropane triacrylate (TMPTA) was incorporated into poly(ethylene terephthalate) (PET)/random terpolymer elastomer (ST2000) blends by melt-blending. The existence of TMPTA would induce the crosslinking of PET and ST2000 molecular chains at high temperatures of blending, resulting in the improvement in the impact strength but the loss in the tensile strength. When the PET/ST2000 blends were irradiated by gamma-ray radiation, the integrated mechanical properties could be enhanced significantly at a high absorbed dose. The irradiated sample at a dose of 100 kGy even couldn't be broken under the impact test load, and at the same time, has nearly no loss of tensile strength. Based on the analysis of the impactfractured surface morphologies of the blends, it can be concluded that gamma-ray radiation at high absorbed dose can further in situ enhance the interfacial adhesion by promoting the crosslinking reactions of TMPTA and polymer chains. As a result, the toughness and strength of PET/ST2000 blend could be dramatically improved. This work provides a facial and practical way to the fabrication of polymer blends with high toughness and strength.     

CHARACTERIZATION OF MELT-MIXED POLY(ETHYLENE-2,6-NAPHTHALATE) (PEN)/POLYCARBONATE (PC) BLENDS

ABSTRACT

Melt blending of poly(ethylene naphthalate) (PEN) and bisphenol A polycarbonate (PC) was performed without the addition of catalyst in a batch mixer at 290°C at various compositions. All the blends prepared exhibited a biphasic character and had very good mechanical properties, in some cases, even better than those of the respective pure constituents. This behavior was attributed to a copolymer formation in the mesophase, which effectively compatibilizes the system. The formation of a PEN/PC block copolymer was considered to be due to transesterification reactions between PEN and PC and was verified by extraction experiments and examination of the soluble and insoluble fractions by various spectroscopic techniques.     

Rheological and mechanical properties of antiplasticized and rubber-toughened bisphenol A polycarbonate

The addition of a high-T_g aromatic diluent to bisphenol A polycarbonate (PC) reduced T_g and melt viscosity while raising elastic modulus and yield stress substantially. Ultimate tensile elongation and impact toughness were badly affected. However, the addition to these antiplasticized blends of a small amount of a rubber modifier restored impact toughness and elongation but left the blend with increased melt fluidity and ambient stiffness re: neat PC. The key to this rebalancing of the properties of PC was found to be the disappearance of the plane strain crack instability that is a hallmark of the neat resin. The deformation mechanism in all the rubber-containing blends in all failure tests, regardless of geometric constraint and strain rate was found to be shear flow alone. The large plastic zone seen at the plane strain crack tip appears to involve rubber particle cavitation as well. © 1995 John Wiley & Sons, Inc.     

Thermal analysis on influence of compatibilizing agents

Studies have been made on differential scanning calorimetry (DSC), thermogravimetric analysis (TG) and dynamic mechanical analysis (DMA) of binary blends of isobutylene-isoprene (IIR) copolymer and polychloroprene (CR) elastomers. Blends of IIR and CR are incompatible and showed separateT _g peaks in DSC curves similar to Tanδ peaks. However, addition of chlorinated polyethylene (CM) elastomer, as compatibilizer, imparts miscibility between IIR and CR which could be judged both through DSC as well as by dynamic loss measurements (Loss modulusE″ and Tanδ). The storage modulus (E′) showed variation of stiffness due to structural changes associated with the addition of compatibilizer. TG plots for these blends showed improvement of thermal stability both by addition of a suitable compatibilizer as well as due to formation of crosslinked structures associated with the vulcanization of the blends by standard curative package.     

Morphology and glass transition behavior of polycarbonate–phenoxy system: Effects of trans-reactions in domain interface regions

Effects of trans reactions on the morphology, glass transition, and phase behavior in a classical blend system of a poly(hydroxyl ether bisphenol-A) (phenoxy) with bisphenol-A polycarbonate (PC) were investigated by differential scanning calorimetry (DSC) and optical microscopy. Although two T_gs were observed in the as-prepared PC/phenoxy blends, an apparently single, but broadened, T_g was found in the blends after heating at high temperatures, typically 200–250°C for short times. The optical microscopy results indicated that same scales of heterogeneity did exist in post-heated PC/phenoxy blends as well as unheated blends. Explanations were provided. After heating-induced interchange reactions ( OH and carbonate), randomly linked polymer chains might form at the numerous interfaces of the mutually occluded/included micro-domains. The majority of the chains in the micro-domains are forced to relax in coordinated motion modes after heating, thus showing a single T_g. A mechanism of trans reactions in interfacial regions was briefly discussed in supplement to earlier reports in the literature. © 1997 John Wiley & Sons, Inc.     

Blends of poly(ethylene terephthalate) and cellulose

Poly(ethylene terephthalate) (PET) (intrinsic viscosity 0.59) and cellulose (Whatman) are compatible in up to 7.5% (w/v) solutions in trifluoroacetic acid and in mixtures of trifluoroacetic acid and methylene chloride. Evaporation of the solutions yielded films that did not contain cellulose per se, but rather partial esters of cellulose and trifluoroacetic acid. Clear films were cast from these solutions with compositions of 100/0, 75/25, 50/50, 25/75, and 0/100 PET. cellulose (w/w). Infrared spectra and DSC measurements indicate specific polymer-polymer interaction although two T_g were observed. Hydrolysis of the trifluoroacetate films to blends of PET and regenerated cellulose was accomplished by suspending the films in water at the boil. Infrared spectra indicate no interaction between the two polymers, although the films of the 50/50 and 25/75 PET. cellulose compositions were clear. The 25/75 composition, from its T_g and melting-point behavior appears to be a dispersion of very small-particle PET in a cellulose matrix. The 75/25 composition became opalescent during the hydrolysis and may be a dispersion of large-particle cellulose in a PET matrix. The regenerated cellulose appears to be a mixture of cellulose II and IV polymorphs.     

Effect of draw ratio on the microstructure, thermal, tensile and dynamic rheological properties of insitu microfibrillar composites

Microfibrillar composites (MFCs) were prepared using different draw/stretch ratios [viz. 2, 5, 8 and 10] from polypropylene/polyethylene terephthalate (PP/PET) blends. Scanning electron microscopy [SEM] images revealed that PET microfibrils were highly oriented after melt blending and drawing. After the conversion of drawn (stretched) blends to MFCs the PET microfibrils were found to be randomly distributed in the PP matrix. The tensile strength and modulus of the MFCs were found to be higher for the samples drawn at stretch ratios 5 and 8 on account of the long PET microfibrils they possessed. The non isothermal crystallization behaviour of the neat blend (as extruded), stretched blend and the MFC was compared. The oriented PET fibrils in the stretched blend were found to have a greater nucleating effect for the crystallization of PP than the spherical PET particles in the neat blend and randomly oriented short PET fibrils in the MFC. Dynamic rheology studies indicated the storage modulus and loss modulus of MFCs were enhanced as draw ratio increases up to an optimized level beyond which they decrease. When the draw ratio increased up to the optimized level the MFCs tended to be more viscous, especially at low frequency, whereas further increasing the draw ratio resulted in a decrease in the complex viscosity. The microfibrils of PET in the MFC were found to perturb the relaxation of molten PP matrix.     

Phase behavior and miscibility limits in PC/hytrel blends

Polycarbonate of bisphenol-A (PC)/copolyetherester (Hy) blends have been obtained by melt mixing over the complete composition range. After testing the lack of interchange reactions and degradation under the conditions studied, the miscibility state was studied by DSC and DMTA. The blends appeared to be miscible in the melt state. A fairly complex phase behavior was obtained in the solid state with T_g-composition plots showing a single T_g at most of the compositions but very different after the first and second scans. This was attributed to the different crystalline content of the blends before the two scans. The presence of a Hy crystalline phase and a single PC/Hy amorphous phase in all the blends, with the exception of the 20/80 composition, was verified by DMTA. Several thermal treatments showed the presence of an immiscibility range and, thus, the presence of a UCST. A LCST, which in the case of the 50/50 and 40/60 blends would be at roughly 75°C, will also probably exist. © 1995 John Wiley & Sons, Inc.     

Effect of melt flow rate of polycarbonate and cobalt catalyst on properties of PET/PC (80/20 wt%) reactive blending

The influence of PC melt flow rate (MFR) on phase behavior, thermal and rheological properties of catalysed and non-catalysed poly(ethylene terephthalate)/polycarbonate (PET/PC) (80/20 wt%) reactive blending were investigated. Two types of PC named PC1 and PC2 with MFR 3.1 and 10.8 g/10 min, respectively, were used. Each PC and the catalyst showed significant influence on calorimetric properties, thermal stability and WAXS patterns of the blends. Regarding to TG/DTG, the blends degraded in two steps which were attributed to PET rich phase and PC one and permit to infer that a partially miscible blends were produced.     

Mechanistic aspects of ester–carbonate exchange in polycarbonate/cycloaliphatic polyester with model reactions

The reactive blending of bisphenol A polycarbonate (PC) with poly(1,4‐cyclohexanedimethylene‐1,4‐cyclohexanedicarboxylate) (PCCD) was investigated with a new high‐temperature solution‐blending methodology. The ester–carbonate exchange reaction (transesterification) in the blends was studied with NMR and Fourier transform infrared. The composition analysis of the PC/PCCD blends was performed with ¹H NMR, and the molecular weights were determined with viscosity methods. 1,4‐Dimethylcyclohexanedicarboxylate, 1,4‐cyclohexanedicarboxylic acid, and 1,4‐cyclohexanedimethanol were reacted with PC to study the tendency of polyester chain‐end reactions such as transesterification, acidolysis, and alcoholysis. These model reactions revealed that the reactive blending was affected by both alcoholysis and transesterification, whereas acidolysis was absent. The model reaction products were used to study the mechanistic aspects of PC/PCCD reactive blending, which indicated the formation of three stable triads; two corresponded to symmetrical and unsymmetrical aromatic–cycloaliphatic esters, and the other corresponded to aromatic–cycloaliphatic ethers. The composition analysis confirmed that in PC/PCCD reactive blending, the exchange reaction predominantly occurred in the polymer main chains, and the influence of the end groups was insignificant. The effect of the catalyst concentration and PC/PCCD composition on the extent of the exchange reaction was also investigated. Thermal analysis by differential scanning calorimetry revealed that the ester–carbonate exchange enhanced the compatibilization of PC/PCCD, and a single glass‐transition temperature was observed for the miscible blends. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 3996–4008, 2004     

In‐situ microfibrillar PET/iPP blend via slit die extrusion,hot stretching,and quenching: Influence of hot stretch ratio on morphology,crystallization, and crystal structure of iPP at a fixed PET concentration

The in situ microfibrillar blend of poly(ethylene terephthalate) (PET)/isotactic polypropylene (iPP) was fabricated through a slit die extrusion, hot stretch, and quenching process. The morphological observation indicates that while the unstretched blend appears to be a common incompatible morphology, the hot stretched blends present PET in situ fibers whose characteristics, such as diameter and aspect ratio, are dependent on the hot stretching ratio (HSR). When the HSR is low, the elongated dispersed phase particles are not uniform at all. As the HSR is increased to 16.1, well‐defined PET microfibers were generated in situ, whose diameter is rather uniform and is around 0.6 ～ 0.9 μm. The presence of the PET phase shows significant nucleation ability for crystallization of iPP. Higher HSR corresponds to faster crystallization of the iPP matrix, while as HSR is high up to a certain level, its variation has little influence on the onset and maximum crystallization temperatures of the iPP matrix during cooling from melt. Optical microscopy observation reveals that transcrystalline layers form in the microfibrillar blend, in which the PET microfibers play as the center row nuclei. In the as‐stretched microfibrillar blends, small‐angle X‐ray scattering measurements show that matrix iPP lamellar crystals have the same orientation as PET lamella. The long period of lamellar crystals of iPP is not affected by the presence of PET micofibers. Wide‐angle X‐ray scattering reveals that the β phase of iPP is obtained in the as‐stretched blends, whose concentration increases with the increase of the HSR. This suggests that finer PET microfibers can promote the occurrence of the β phase. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 4095–4106, 2004