Solvent and concentration effects on the properties of electrospun poly(ethylene terephthalate) nanofiber mats

This study describes the preparation and characterization of nanofibrous mats obtained by electrospinning poly(ethylene terephthalate) (PET) solutions in trifluoroacetic acid/dichloromethane (TFA/DCM). Special attention was paid to the effect of polymer concentration and solvent properties on the morphology, structure, and mechanical and thermal properties of the electrospun nonwovens. The results show that the spinnable concentration of PET solution in TFA/DCM solvents is above 10 wt %. Mats have nanofibrous morphology with fibers having an average diameter in the range of 200–700 nm (depending on polymer concentration and solvent composition) and an interconnected pore structure. Higher solution concentration favors the formation of uniform fibers without beads and with higher diameter. Morphology and fiber assembly changed with the solvent properties. Solvent mixtures rich in TFA, i.e., those with higher dielectric constant and lower surface tension, originated fibers with small diameter. However, due to the lower volatility, those solvent mixtures also produced more branched and crosslinking fibers, with less morphologic uniformity. Mechanical properties (Young's modulus, ultimate strength, and elongation at break) and thermal properties (glass transition, crystallization, and melting) have been studied for the PET electrospun nanomats and compared with those of the original polymer. Solvent effect on fiber crystallinity was not significant, but a complex effect was observed on the mechanical properties of the electrospun mats, as a consequence of the different structural organization of the fibers within the mat network. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 460–471, 2008     

Centrifugally spun poly(ethylene oxide) fibers rival the properties of electrospun fibers

Centrifugal force spinning (CFS), also known as centrifugal spinning, forcespinning, or rotary jet spinning, provides considerably higher production rates than electrospinning (ES), but the more widespread use of CFS as an alternative depends on the ability to produce fibers with robust thermal and mechanical properties. Here, we report the CFS of poly(ethylene oxide) (PEO) fibers made using a spinning dope formulated with acetonitrile (AcN) as the volatile solvent, and we describe the thermal and mechanical properties of the centrifugally-spun fibers. Even though the formation, diameter, and morphology of electrospun and centrifugally-spun PEO fibers are relatively well-studied, the article presents three crucial contributions: the pioneering use of PEO solutions in AcN as spinning dope, characterization of crystallinity and mechanical properties of the centrifugally-spun PEO fibers, and a comparison with the corresponding properties of electrospun fibers. We find that fiber formation occurrs for the chosen CFS conditions if polymer concentration exceeds the entanglement concentration, determined from the measured specific viscosity. Most significantly, the centrifugally spun PEO fibers display crystallinity, modulus, elongation-at-break, and fiber diameter that rival the properties of electrospun PEO fibers reported in the literature.     

Synthesis and Characterization of Biodegradable Poly(ϵ-caprolactone)-b-Poly(L-lactide) and Study on Their Electrospun Scaffolds

A series of multi-block copolymers, poly(L-lactide)-b-poly (?-caprolactone) (PLLA-b-PCL) were synthesized. The first step of the synthesis consisted of the transesterification between the PLLA and 1,4-Butanediol, followed by the copolymerization of PLLA-diols and PCL, using isophorone diisocyanate (IPDI) as a coupling agent. The synthesized polymers were characterized by Fourier transform infrared (FTIR) spectra, differential scanning calorimetry (DSC) and wide angle X-ray diffraction (WAXD). PLLA/PCL block copolymers were electrospun into ultrafine fibers. The morphology of the electrospun fibrous scaffolds were investigated by Scanning Electron Microscopy (SEM). Results showed that the morphology and diameter of the fibers were affected by the electrospinning solution concentrationan and different weight ratio of PLLA/PCL. These electrospun PLLA-b-PCL fibrous membranes exhibited good flexibility and deformability. In comparison with the electrospun PLLA membrane, the electrospun fibrous membranes of PLLA-b-PCL demonstrated an enhanced elongation with still high tensile strength and Young's modulus to be beneficial for tissue engineering scaffolds.     

The electrospun poly(ε‐caprolactone)/fluoridated hydroxyapatite nanocomposite for bone tissue engineering

Biodegradable cell‐incorporated scaffolds can guide the regeneration process of bone defects such as physiological resorption, tooth loss, and trauma which medically, socially, and economically hurt patients. Here, 0, 5, 10, and 15 wt% fluoridated hydroxyapatite (FHA) nanoparticles containing 25 wt% F^? and 75 wt% OH^? were incorporated into poly(ε‐caprolactone) (PCL) matrix to produce PCL/FHA nanocomposite scaffolds using electrospinning method. Then, scanning electron microscopy (SEM), X‐ray diffraction (XRD) pattern, and Fourier transform infrared spectroscopy (FTIR) were used to evaluate the morphology, phase structure, and functional groups of prepared electrospun scaffolds, respectively. Furthermore, the tensile strength and elastic modulus of electrospun scaffolds were investigated using the tensile test. Moreover, the biodegradation behavior of electrospun PCL/FHA scaffolds was studied by the evaluation of weight loss of mats and the alternation of pH in phosphate buffer saline (PBS) up to 30 days of incubation. Then, the biocompatibility of prepared mats was investigated by culturing MG‐63 osteoblast cell line and performing MTT assay. In addition, the adhesion of osteoblast cells on prepared electrospun scaffolds was studied using their SEM images. Results revealed that the fiber diameter of prepared electrospun PCL/FHA scaffolds alters between 700 and 900 nm. The mechanical assay illustrated the mat with 10 wt% FHA nanoparticles revealed the highest tensile strength and elastic modulus. The weight loss alternation of mats determined around 1% to 8% after 30 days of incubation. The biocompatibility and cell adhesion of mats improved by increasing the amounts of FHA nanoparticles.     

Mechanical Properties of a Single Electrospun Fiber and Its Structures

Summary: A method to measure the Young's modulus of a single electrospun polyacrylonitrile (PAN) fiber is reported. The Young's modulus can be calculated from the force‐displacement curves obtained by the bending of a single fiber attached to an atomic force microscopy (AFM) cantilever. It is suggested that the high modulus of electrospun fibers is caused by the orientation of molecular chains, which is confirmed by wide‐angle X‐ray diffraction (WAXD) measurements. The communication will provide a basic understanding of the relationship between mechanical properties and structures of electrospun fibers.

A PAN fiber was attached to a contact mode cantilever to facilitate the measurement of force‐displacement curves and Young's modulus.     

静电纺丝法制备聚甲醛纳米纤维

以六氟异丙醇为溶剂, 用静电纺丝的方法制备了聚甲醛纳米纤维. 利用场发射扫描电镜对纤维形貌进行了表征, 纤维的直径为0.3~1.2 μm. 讨论了溶液浓度、接收距离、电压和温度等纺丝参数对纤维形貌的影响. 用DSC方法对电纺纤维膜的结晶性能进行了研究, 并与溶液浇铸膜的进行了比较. 结果表明, 电纺纤维膜的熔点与溶液浇铸膜的相同, 与溶液的浓度无关, 但结晶度比溶液浇铸膜的低. 力学性能用拉伸试验进行了测试, 观察到很长的断裂伸长率.     

电纺聚乙烯醇超细纤维膜的性能研究

由电纺制备聚乙烯醇(PVA)超细纤维膜,以扫描电镜观察纤维的微观形貌,用X射线衍射研究超细纤维膜的结晶行为,并测定了PVA超细纤维膜的力学性能和吸水性.结果表明,PVA超细纤维的平均直径为(184±26)nm,超细纤维中PVA的结晶度和晶体有序程度较浇铸膜低.超细纤维膜的拉伸强度、模量和断裂伸长率均较浇铸膜差,吸水率在300%以上,高于浇铸膜.     

Polycaprolactone-polymethyl methacrylate electrospun blends for biomedical applications

Electrospinning is one of most versatile process to fabricate porous scaffolds in biomedical field. Synthetic polymers such as polycaprolactone (PCL) and polymethyl methacrylate (PMMA) provide excellent properties for biomedical applications due to their biocompatibility and tunable mechanical properties. PCL-PMMA electrospun blends combine compressive/tensile properties of individual polymers as well as biocompatibility/biodegradability. Together with porosity of scaffold, drug/nutrient supply is required in tissue regeneration and healing. High pressure CO₂ has been investigated to plasticize many biopolymers and impregnate drugs in scaffolds. This study explores several compositions of PCL-PMMA electrospun scaffolds for morphological and mechanical properties. These scaffolds are impregnated with hydrophilic (Rhodamine B) and hydrophobic (Fluorescein) dyes using high pressure CO₂ and air plasma treatment. Furthermore, release profiles of dyes have been studied from thin films and porous scaffolds to understand several controlling factors for controlled release applications. Results show dye-polymer interactions, CO₂ impregnation and stress relaxation of electrospun fibers are key factors in release profile from electrospun fibers. This study is a step forward in developing PCL-PMMA based electrospun scaffolds for drug delivery and tissue engineering.     

Electrospinning of nylon-6,66,1010 terpolymer

Ultrafine nylon fibers were prepared by electrospinning of nylon-6,66,1010 terpolymer solution in 2,2,2-trifluoroethanol (TFE). The morphology, crystallinity and mechanical properties of the electrospun nylon-6,66,1010 fibers were investigated by scanning electron microscope (SEM), differential scanning calorimetry (DSC), wide angle X-ray diffraction (WAXD) and tensile test. The effects of electrospun process parameters such as solution concentration, voltage and tip-to-collector distance on the morphology and the average size of the electrospun fibers were also studied. The results show that the spinnable concentration of nylon-6,66,1010/TFE solution is in the range of 6-14 wt%, and higher solution concentration favors the formation of uniform fibers without beads. The diameters of the electrospun fibers increase with increasing the solution concentration and decrease slightly with increasing the voltage and needle tip-to-collector distance. But no obvious morphology changes were found with the increase of the voltage and collection distance. DSC and WAXD results suggest that the electrospun nylon-6,66,1010 membranes have lower crystallinity than those of the corresponding casting films. The electrospun nylon-6,66,1010 membrane obtained from the 14 wt% concentration exhibits the largest tensile strength and elongation at break.     

Fabrication of open‐porous PCL/PLA tissue engineering scaffolds and the relationship of foaming process,morphology, and mechanical behavior

Tissue engineering scaffolds should provide a suitable porous structure and proper mechanical strength, which is beneficial for the delivery of growth factor and regulation of cells. In this study, the open‐porous polycaprolactone (PCL)/poly (lactic acid) (PLA) tissue engineering scaffolds with suitable porous scale were fabricated using different ratios of PCL/PLA blends. At the same time, the relationship of foaming process, morphology, and mechanical behavior in the optimized batch microcellular foaming process were studied based on the single‐factor experiment method. The porous structures and mechanical strength of the scaffolds were optimized by adjusting foaming parameters, including the temperature, pressure, and CO₂ dissolution time. The results indicated that the foaming parameters influence the cell morphology, further determine the mechanical behavior of PCL/PLA blends. When the PCL content is high, with the increase of temperature and time, the cell diameter and the elastic modulus increased, and the tensile strength and elastic modulus increased with the increase of the average cell size, and decreased as the increase of the cell density. While when the PLA content was high, the cell diameter showed the same trend, and the tensile strength and elastic modulus were higher, and the elongation at break was lower, and tensile strength and elastic modulus decreased with the increase of the average cell size and increased with the increase of cell density. This work successfully fabricated optimized porous PCL/PLA scaffolds with excellent suitable mechanical properties, pore sizes, and high interconnectivity, indicating the effectiveness of modulating the batch foaming process parameters.     

Elastic properties of electrospun PVDF nanofibrous membranes: Experimental investigation and numerical modelling using pixel-based finite element method

In this paper, experimental investigation and numerical modelling of the mechanical properties of polyvinylidene fluoride (PVDF) nanofibrous membranes produced by electrospinning are addressed. Membranes with three different diameters are fabricated by adjusting the needle-collector distance during electrospinning. The fiber morphology and the physical properties of the resulting membranes are investigated using Scanning Electron Microscopy (SEM) while their elastic properties are probed using conventional tensile tests. It is found that the membrane with the largest nanofiber diameters are filled with large beads while the contrary is found in the membrane with the smallest nanofiber diameter. Consequently, the membrane with the smallest nanofiber diameter yielded the highest membrane Young's modulus thanks to better fiber packing and higher crystallinity in the nanofibers. Next, the experimental results serve as basis for a pixel-based finite element method (FEM) which is applied directly on the SEM images of the membranes. This technique has the advantage of providing estimations of mechanical properties from the real structure of the membranes. Two parameters are needed for this linear elastic analysis: the elastic modulus of a single fiber and the fiber percentage in the membrane. Results show that the model predictions are in good agreement with experimental data. These results suggest that the pixel-based FEM could be a promising nondestructive alternative to the conventional tensile tests.     

Structural characterization and mechanical properties of electrospun silk fibroin nanofiber mats

The regenerated silk fibroin dissolved in formic acid was electrospun into nanofiber mats. Structural characteristics of the spun as received and methanol and ethanol treated fibers were examined using the Fourier transform infrared (FTIR) spectroscopy and X-ray diffraction. Mechanical properties and air permeability of the electrospun mats were also studied. IR spectroscopy and X-ray diffractometry showed random coil conformation and amorphous structure for as-spun fibers while typical FTIR spectra and X-ray diffractograms of β-sheet crystalline structure were recorded for the methanol and ethanol treated fibers. The mechanical properties of the mats were found to be dependent on fiber diameter. The mats containing fibers with smaller diameter had higher tensile strength but lower breaking strain. Methanol and ethanol treatment enhanced tensile strengths of the mats at the expenses of their breaking strain. Air permeability and pore size of the mats are strongly associated with diameter of the electrospun fibers.     

Gamma irradiation of electrospun poly(ε‐caprolactone) fibers affects material properties but not cell response

Fabrication of electrospun fibrous scaffolds as future medical devices is being widely researched, with particular emphasis given to their material properties and effect on cell response and differentiation. However, the vast majority of these scaffolds are sterilized via nonmedically approved methods, including submersion in ethanol and exposure to UV light. Although these techniques are adequate for laboratory‐based research, they are not sufficient for human implantation. In this case, regulatory approved, medical grade sterilization is required. In this study, we report the effects of gamma irradiation, a regulatory approved technique, on electrospun poly(ε‐caprolactone) fibers. Fabricated fibers were separately subjected to different dosages of irradiation ranging from 0 to 45 kGy and then assessed for their physicochemical properties. Gamma irradiation affected fiber properties irrespective of dosage. A dose‐dependent decrease in polymer molecular weight was observed and an increase in melting point and crystallinity reported. Similarly, irradiation had a significant effect on mechanical properties with greatest decrease in tensile strength (68%) for fibers exposed to 40 kGy. The method of sterilization had no effect on cell response. Seeded tenocytes attached to all fibers and elongated parallel to the underlying fiber direction. The results demonstrate the importance of incorporating medical grade sterilization procedures early in the research projects time line to assist translation from bench to clinic. © 2012 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2012     

Polyaniline/poly(methyl methacrylate) coaxial fibers: The fabrication and effects of the solution properties on the morphology of electrospun core fibers

Electrically conductive polyaniline (PANi)/poly(methyl methacrylate) (PMMA) coaxial fibers were prepared through the chemical deposition of PANi onto preformed PMMA fibers via in situ polymerization. PMMA fibers were prepared as core materials via electrospinning. Spectral studies and scanning electron microscopy observations indicated the formation of PANi/PMMA coaxial fibers with a diameter of approximately 290 nm and a PANi layer thickness of approximately 30 nm. The conductivity of the PANi/PMMA coaxial fibers was significantly higher than that of electrospun fibers of PANi/poly(ethylene oxide) blends and blend cast films of the same PANi composition. To reproducibly generate uniform‐core polymer fibers, the organic solution properties that affected the morphology and diameter of the electrospun fibers were investigated. The polymer molecular weight, solution concentration, solvent dielectric constant, and addition of soluble organic salts were strongly correlated to the morphology of the electrospun fiber mat. In particular, the dielectric constants of the solvents substantially influenced both the fiber diameter and bead formation. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 3934–3942, 2004     

Mechanical and morphological properties of injection-molded rice husk polypropylene composites

In this work, the investigation of the physical, mechanical, and morphological properties of the rice husk flour/polypropylene composites was performed utilizing various filler loadings and coupling agent. Five levels of filler loading (35, 40, 45, 50, and 55 wt%) were designed. In addition, to help the interaction between fiber and polypropylene matrix, struktol coupling agent was added to the composites. All of tensile strength, Young's modulus, flexural strength, flexural modulus, and impact strength properties of the composites were carried out. Moreover, the 50 wt% filler-loaded composites had optimum tensile strength, flexural strength, and flexural modulus, whereas the 35 wt% of filler loading case was the best regarding Young's modulus, flexural strength, flexural modulus, and impact strength. Furthermore, the scanning electron microscope results demonstrate that as filler loading increases, more voids and fiber pullout occur.     

Influence of a mixing solvent with tetrahydrofuran and N,N‐dimethylformamide on electrospun poly(vinyl chloride) nonwoven mats

We evaluated the effects of the solvent composition with respect to the solution concentration, applied electric field, and tip‐to‐collector distance on the morphology of electrospun poly(vinyl chloride) (PVC) fibers. The solvent volume ratio was strongly correlated with the diameter of the electrospun fibers with respect to the other processing parameters. Electrospun PVC fibers dissolved in tetrahydrofuran (THF) had diameters ranging from 500 nm to 6 μm; those dissolved in N,N‐dimethylformamide (DMF) had an average diameter of 200 nm. The diameters of the electrospun fibers were obtained from narrow to broad distributions with the solvent composition. Also, the diameters of fibers electrospun from a mixed solvent of THF and DMF were less than 1 μm. The mechanical properties of electrospun PVC nonwoven mats depended on the fiber orientation and linear velocity of the drum surface. With increasing linear velocity of the drum surface, electrospun PVC fibers were arranged toward the machine direction, and the dimensions of the spiral path were shorter. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 2259–2268, 2002     

Controlling the surface structure,mechanical properties,crystallinity, and piezoelectric properties of electrospun PVDF nanofibers by maneuvering molecular weight

Polyvinylidene fluoride (PVDF) is a significant polymer in the formation of nanofiber webs via the electrospinning technique. In this paper, three PVDF-wrinkled fiber webs with different molecular weights (M_Ws) (180000, 275000, and 530000) were generated via the electrospinning method by using tetrahydrofuran/N,N-dimethylformamide at the solvent ratio of 1:1 as a mixed solvent. The formation mechanism of the wrinkled electrospun PVDF fibers is demonstrated. Furthermore, the relationships between the M_W and the surface structure, mechanical properties, crystalline phases, and piezoelectric properties of electrospun PVDF fibers are comprehensively investigated. The results reported that the surface structure, mechanical properties, crystalline phases, and piezoelectric properties of wrinkled electrospun PVDF fibers can be affected intensely by maneuvering the M_W. We believe this study can be served as a good reference for the effect of M_W on the morphology and properties of electrospun fibers.     

Mechanical properties and structure of the zone‐drawn poly(L‐lactic acid) fibers

The zone‐drawing (ZD) method was applied three times to the melt‐spun poly(L ‐lactic acid) (PLLA) fibers of low molecular weight (M_v = 13,100) at different temperatures under various tensions. The mechanical properties and superstructure of the ZD fibers were investigated. The resulting ZD‐3 fiber had a draw ratio of 10.5, birefringence of 37.31 × 10⁻³, and crystallinity of 37%, while an orientation factor of crystallites remarkably increased to 0.985 by the ZD‐1. The Young's modulus and tensile strength of the ZD‐3 fiber respectively attained 9.1 GPa and 275 MPa, and the dynamic storage modulus was 10.4 GPa at room temperature. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 991–996, 1999     

Controlling electrospun nanofiber morphology and mechanical properties using humidity

Electrospinning is a fiber spinning technique used to produce nanoscale polymeric fibers with superior interconnectivity and specific surface area. The fiber diameter, surface morphology, and mechanical strength are important properties of electrospun fibers that can be tuned for diverse applications. In this study, the authors investigate how the humidity during electrospinning influences these specific properties of the fiber mat. Using two previously uninvestigated polymers, poly(acrylonitrile) (PAN) and polysulfone (PSU) dissolved in N,N‐Dimethylformamide (DMF), experimental results show that increasing humidity during spinning causes an increase in fiber diameter and a decrease in mechanical strength. Moreover, surface features such as roughness or pores become evident when electrospinning in an atmosphere with high relative humidity (RH). However, PAN and PSU fibers are affected differently. PAN has a narrower distribution of fiber diameter regardless of the RH, whereas PSU has a wider and more bimodal distribution under high RH. In addition, PSU fibers spun at high humidity exhibit surface pores and higher specific surface area whereas PAN fibers exhibit an increased surface roughness but no visible pores. These fiber morphologies are caused by a complex interaction between the nonsolvent (water), the hygroscopic solvent (DMF), and the polymer. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2011     

PLA Electrospun Fibers Reinforced with Organic and Inorganic Nanoparticles: A Comparative Study

In this work, different poly (lactic acid) (PLA)-based nanocomposite electrospun fibers, reinforced with both organic and inorganic nanoparticles, were obtained. As organic fibers, cellulose nanocrystals, CNC, both neat and functionalized by “grafting from” reaction, chitosan and graphene were used; meanwhile, hydroxyapatite and silver nanoparticles were used as inorganic fibers. All of the nanoparticles were added at 1 wt% with respect to the PLA matrix in order to be able to compare their effect. The main aim of this work was to study the morphological, thermal and mechanical properties of the different systems, looking for differences between the effects of the addition of organic or inorganic nanoparticles. No differences were found in either the glass transition temperature or the melting temperature between the different electrospun systems. However, systems reinforced with both neat and functionalized CNC exhibited an enhanced degree of crystallinity of the electrospun fibers, by up to 12.3%. From a mechanical point of view, both organic and inorganic nanoparticles exhibited a decreased elastic modulus and tensile strength in comparison to neat electrospun PLA fibers, improving their elongation at break. Furthermore, all of the organic and inorganic reinforced systems disintegrated under composting conditions after 35 days.