悬浮-乳液复合聚合聚苯乙烯-聚甲基丙烯酸甲酯复合粒子的颗粒特性和成粒机理

采用在苯乙烯 (St)悬浮聚合过程中滴加甲基丙烯酸甲酯 (MMA)乳液聚合组分的悬浮 乳液复合聚合方法 ,制备大粒径聚苯乙烯 聚甲基丙烯酸甲酯 (PS PMMA)复合粒子 .研究聚合物粒径分布和颗粒形态的变化发现 ,在St悬浮反应中期滴加MMA乳液聚合组分后 ,聚合体系逐渐由悬浮粒子与乳胶粒子并存向形成单峰分布复合粒子转变 ,最终形成核 壳结构完整的大粒径PS PMMA复合粒子 ;在St悬浮反应初期滴加MMA乳液聚合组分 ,St与MMA一起分散成更小液滴 ,反应后期凝并成非核 壳结构复合粒子 ;在St悬浮反应后期滴加MMA乳液聚合组分 ,PMMA乳胶粒子与PS悬浮粒子基本独立存在 .根据以上结果 ,提出了St MMA悬浮 乳液复合聚合的成粒机理 .     

核壳型聚丙烯酸酯乳胶粒子及其乳液的研究进展

综述了目前制备核壳型聚丙烯酸酯乳胶粒子的常用方法,如种子乳液聚合法、无皂乳液聚合法、反相乳液聚合法、细乳液聚合法以及种子分散聚合法;分析了聚合工艺、单体种类、温度、乳化剂和引发剂种类及用量等因素对聚丙烯酸酯核壳乳液合成及性能的影响;并对聚丙烯酸酯核壳乳液的研究现状进行了归纳;最后,展望了聚丙烯酸酯核壳乳液的发展方向。     

高固含量乳液聚合中的表面活性技术研究进展

如何提高乳胶产品固含量及其性能一直是乳液制备工作所追求的重要目标。乳液聚合中可以使用各种乳化剂,也可不用乳化剂,但都必须使乳胶粒子表面具有亲水性即表面活性,因此,乳液聚合中的原理与技术实际上可以归结为使乳胶粒子表面具有亲水性即表面活性技术。各种研究表明,采用不同乳化剂和表面活性技术所制备的乳胶性能差别很大,合适有效的表面活性技术不仅大幅度提高聚合物乳液的性能,还可以缩短反应时间,简化制备工艺。本文详细评述了近几年来高固含量乳液聚合中常规乳化剂、可聚合乳化剂、复合乳化剂和表面活性单体及其与之相应的表面活性技术的研究现状,并对高固含量乳液乳化剂的发展进行了展望。     

PU-St超浓乳液聚合动力学及聚合物性质的研究

采用一步法制备聚氨酯预聚体 ( PU)苯乙烯 ( St)超浓乳液 ,探讨了稳定的超浓乳液的 NCO/OH和 St/PU最佳比例范围。研究了乳化剂和引发剂浓度对超浓乳液聚合的稳定性及聚合动力学的影响 ,并制得了用 PU改性的聚苯乙烯 ( PS)粉状树脂。测定了乳胶粒子大小、粒径分布、分子量和聚合物膜的动态力学性质。发现乳胶粒子大小及其单分散性随聚合转化率的增加而增加 ;与本体聚合比较 ,聚合物的分子量有明显增大 ;PU- PS复合聚合物具有优良性能。     

含氢聚甲基硅氧烷/丙烯酸丁酯/羟甲基丙烯酰胺复合乳液的制备方法对乳液性质的影响

采用自由基引发剂用３种不同的聚合方法制备了新型的含氢聚甲基硅氧烷（ＰＨＭＳ）／丙烯酸丁酯（ＢＡ）／羟甲基丙烯酰胺（ＮＭＡ）复合聚合物乳液。详细讨论了不同聚合方法对乳液稳定性和乳胶粒子的影响，同时对聚合反应的机理、产物的结构作了考察．结果表明：通过乳液聚合，得到了ＰＨＭＳ／ＢＡ／ＮＭＡ共聚物；单体乳液滴加法所得乳液粒径较小，乳液性能稳定，是制备ＰＨＭＳ／ＢＡ／ＮＭＡ复合聚合物乳液较适宜的方法．     

P（MMA—co—AA）乳液的制备及pH响应特性

以过硫酸钾(KPS)为引发剂、十二烷基硫酸钠(SDS)为乳化剂,利用正相乳液聚合制备(甲基丙烯酸甲酯-co-丙烯酸)共聚物(P(MMA-co-AA))乳液.通过测定聚合转化率和观察聚合过程稳定性,探讨了AA与MMA不同质量比时制备稳定的共聚物乳液的工艺条件;通过黏度法测定了乳液在不同pH时的相对黏度η,利用粒度分析仪分析了乳胶粒子在不同pH时的平均粒径和粒径分布.结果表明:AA含量较高时,控制聚合时间是得到稳定聚合物乳液的关键,当m(AA)/m(MMA)=12.5/100,65 ℃下反应120 min时,所制得的乳液稳定性最好.随着pH增大,乳液黏度先增大后降低;随着m(AA)/m(MMA)增加,制得的乳液pH敏感性增大;随着乳液从酸性(pH=5.17)变到碱性(pH=8.61),聚合物乳胶粒子平均粒径减小,粒径分布变窄.     

含氢聚甲基硅氧烷／丙烯酸丁酯／羟甲基丙烯酰胺复合乳液的制备方法对 …

采用自由基引发剂用３种不同的聚合方法制备了新型的含氢聚甲基硅氧烷（ＰＨＭＳ）／丙烯酸丁酯（ＢＡ）／羟甲基丙烯酰胺（ＮＭＡ）复合聚合物乳液，详细他不同聚合方法对乳液稳定性和乳胶粒子的影响。同时对聚合反应的机理，产物的结构作了考察，结果表明：通过乳液聚合，得到了ＰＨＭＳ／ＢＡ／ＮＭＡ共聚物，单体乳液滴加法所得乳液粒径较小，乳液性能稳定，是制备ＰＨＭＳ／ＢＡ／ＮＭＲ复合聚合物乳淤较适宜的方法。     

核/壳乳液聚合工艺中乳化剂的定量研究

以十二烷基硫酸钠(SDS)为乳化剂,采用多步种子乳液聚合方法制备了核/壳结构乳液,研究了乳化剂加入量以及加料速率对核壳乳液聚合的影响,并推导了核及壳乳液聚合阶段所需乳化剂量的计算公式.研究表明,当种子、核、壳乳液聚合阶段单体量分别为12g、50g和50g,种子乳液聚合阶段加入的乳化剂量为0.44g时,控制核、壳乳液聚合阶段乳化剂的加入量分别在0.64～2.07g及0.04～2.12g之间,且预乳化单体的滴加速度低于2.3g/min时,可以防止二次成核及新乳胶粒子的形成,制得粒径分布窄、核/壳结构明显的乳胶粒子.利用透射电镜(TEM)对所制备的核壳结构乳胶粒子的结构形态进行了验证,试验结果与理论预测结果一致.     

高固含量低粘度P(MMA/BA/AA)乳液的制备及性能研究

先利用半连续种子乳液聚合法制备固含量为50%,粒径480nm的单分散甲基丙烯酸甲酯(MMA)、丙烯酸丁酯(BA)与丙烯酸(AA)的共聚物种子乳液;然后以上述种子乳液为介质,十二烷基硫酸钠为乳化剂,碳酸氢钠为缓冲剂,过硫酸铵为引发剂制备固含量72%,乳胶粒具有二元分布特征的高固含量、低粘度稳定乳液:其中大乳胶粒径500～600nm,小乳胶粒径约80nm.所得乳液中乳化剂总含量为聚合物质量的2.1%;粘度在剪切速率为21s-1时为400mPa·s.另外,相对于常规乳液,所制备高固含量乳液胶膜具有更好的光泽度.     

不饱和端基超支化聚合物/丙烯酸酯共聚乳液的研究

利用Si—H加成反应制得了以CC为端基的超支化含硅聚合物,并将其与丙烯酸酯类单体进行乳液共聚,对聚合反应机理及所得聚合物的性能进行了测试分析.结果表明,含有大量CC端基的超支化含硅聚合物能与丙烯酸酯类单体稳定聚合,制得了平均粒径小于100nm高度交联的乳胶粒子.共聚物的红外光谱证实,超支化聚合物的不饱和端基已全部反应,形成了以超支化聚合物为多臂交联点的交联型乳胶粒子.随聚合体系中超支化聚合物用量的增加,乳液聚合反应速率增大,乳胶粒粒径减小,共聚物热稳定性显著提高.     

Styrene emulsion polymerization: Kinetics and particle size distributions in highly swollen latex systems

The results are reported of studies on the kinetics and the time evolution of the particle size distribution in seeded styrene emulsion polymerization systems wherein the seed latex particles were highly swollen with monomer as a result of prior swelling by dodecane. Conditions were such that no new latex particles were formed nor was a significant number of monomer droplets present (“Interval III”). The data were fitted to obtain values for the rate coefficients for entry and exit (desorption) of free radicals. It was found that, during the early part of the polymerization (when the polymer:monomer ratio in the latex particles is considerably less then in an equivalent emulsion polymerization system without dodecane), the entry rate coefficient was much smaller than that measured in systems without dodecane. This effect is consistent with an entry mechanism wherein entering free radicals must displace surfactant molecules from the latex particles.     

Modification of Adhesive and Latex Properties for Starch Nanoparticle‐Based Pressure Sensitive Adhesives

Starch nanoparticle (SNP)‐based pressure sensitive adhesives (PSAs) with core‐shell particle morphology (starch nanoparticle core/acrylic polymer shell) are produced via seeded, semi‐batch emulsion polymerization at 15 wt% SNP loading (relative to total polymer weight) and 40 wt% latex solids. Crosslinker and chain transfer agent (CTA) are introduced to the acrylic shell polymer formulation at a range of concentrations according to a 3² factorial design to tailor the latex and adhesive properties of SNP‐based latexes. The crosslinker and CTA show no significant effect on polymerization kinetics, particle size, and viscosity. Latex gel content is predicted using an empirical model, which is a function of crosslinker and CTA concentration. Both the gel content and glass transition temperature strongly affect the adhesive properties (tack, peel strength, and shear strength) of the SNP‐based latex films. 3D response surfaces for the adhesive properties are constructed to facilitate the design of SNP‐based PSAs with desired properties.     

有机硅-丙烯酸酯聚合物乳液合成及粒径分析

通过种子乳液半连续法合成了有机硅改性丙烯酸酯聚合物乳液,并对其粒子形态及分布进行分析。结果表明:通过种子乳液半连续聚合工艺可制备出固含量42wt%,乳化剂含量4wt%(基于单体量)、窄分布纳米粒子的有机硅改性丙烯酸酯聚合物乳液。随反应进行,粒径分布变窄,平均粒径逐渐增大。随乳化剂中SDS与OP-10的摩尔比减少,粒径增大。     

种子乳液聚合中复合乳胶粒结构形态的热力学分析

为了得到一种能够预测和控制乳胶粒结构形成的定量方法，本研究选用含有两 种聚合物乳胶粒(P_a和P_b)和水的体系作为模型体系来模拟种子乳液聚合体系，在 不考虑动力学因素的条件下，对乳胶粒可能出现的三种极限形态进行了热力学分析 。结果表明，最终乳胶粒稳定的结构形态不仅取决于体系中的P_a，P_b和水三者之 间的界面张力γ_(aw)，γ_(bw)和γ_(ab)，而且还取决于两聚合物的体积分数 V_a和V_b。形成P_a/P_b型正核壳结构乳胶粒的热力学必要条件是(γ_(aw)-γ_ (bw))/γ_(ab) > V_a~(2/3)-V_b~(2/3)和(γ_(aw)-γ_(ab))/γ_(bw) > (1- V_b~(2/3))/V_a~(2/3)；形成P_a/P_b型反核壳结构乳胶粒的热力学必要条件是(γ _(aw)-γ_(bw))/γ_(ab) < V_a~(2/3)-V_b~(2/3)和(γ_(bw)-γ_(ab))/γ_(aw) > (1-V_a~(2/3))/V_b~(2/3)。对以聚丙烯酸酯为种子有机硅氧烷的乳液聚合体系 的初步研究结果表明，所得乳胶粒的结构形态与利用上述热力学关系式预测的结果 基本一致。     

Phase separation in polystyrene latex interpenetrating polymer networks

Polystyrene/polystyrene latex interpenetrating polymer networks (IPNs) were prepared by seeded emulsion polymerzation of styrene–divinylbenzene mixtures in crosslinked monodisperse polystyrene seed latexes. The resulting latexes comprised uniform nonspherical particles, which were formed by separation of the second-stage monomer from the crosslinked seed network during swelling and polymerization. The kinetics of phase separation were investigated by examining the changes in particle morphology using optical microscopy, which revealed that the phase separation was induced by the relaxation of the polymer chains before polymerization began and was enhanced by increased conversion. The thermodynamics of phase separation were investigated by analysis of the free-energy changes during swelling and polymerization, and the phase separation was described by a nucleation-and-growth mechanism. The results of this study have been applied to the design and synthesis of a series of uniform nonspherical particles of different morphology.     

On the main locus of radical formation in emulsion polymerization initiated by oil-soluble initiators

The effect of the monomer/water ratio on the rate of polymerization per polymer particle in both seeded emulsion polymerizations and miniemulsion polymerizations was used in an attempt to elucidate the main locus of radical formation in emulsion polymerization initiated by an oil-soluble initiator (AIBN). It was found that, for the rest of conditions constant, the polymerization rate per polymer particle increased when the monomer/water ratio increased, namely when the amount of initiator dissolved in the aqueous phase per polymer particle decreased. This is an evidence against a dominant aqueous phase formation of radicals. On the other hand, these results are consistent with a mechanism in which the radicals are mainly produced in the oil-phase with significant aqueous phase termination.     

Miniemulsion copolymerization of styrene–methyl methacrylate

Miniemulsion copolymerization of 50 : 50 weight fraction of styrene–methyl methacrylate monomer, using hexadecane as the cosurfactant, was carried out in both unseeded and seeded polymerizations. Effects of the hexadecane concentration and the ultrasonification time on the conversion–time curves and particle size of the final latex were investigated for unseeded polymerization. The kinetic and particle size distribution results showed that an increase in hexadecane concentration and ultrasonification time cause faster polymerization rate and smaller particle size. The mechanism of mass transport from miniemulsion droplets to polymer particles was also investigated for seeded polymerization. For this purpose a monomer miniemulsion was mixed with a fraction of a previously prepared miniemulsion latex particles prior to initiation of polymerization, using residual oil-soluble initiator in the seed latex. The concentration of hexadecane and a water-insoluble inhibitor (2,5 di-tert-butyl hydroquinone) in the miniemulsions were the main variables. Seeded polymerizations were also carried out in the presence of miniemulsion droplets containing a water-insoluble inhibitor and water-soluble initiator. The inhibitor concentration and the agitation speed during the course of polymerization were the experimental variables. The kinetic and particle size results from these seeded experiments suggested that collision between miniemulsion droplets and polymer particles may play a major role in the transport of highly water-insoluble compounds.     

在18-冠-6存在下苯乙烯无乳化剂乳液聚合

本文研究了在苯乙烯不外加乳化剂的乳液聚合体系中,加入王冠醚18-冠-6对聚合反应及其产物的影响。发现18-冠-6能起到相转移催化作用,并提出两相粒子成核机理,对实验结果作出了合理的解释。