Phase transfer catalyzed single electron transfer–degenerative chain transfer mediated living radical polymerization (PTC‐SET–DTLRP) of vinyl chloride catalyzed by sodium dithionite and initiated with iodoform in water at 43 °C

To accelerate the living radical polymerization (LRP) of vinyl chloride (VC) in water the phase transfer catalyzed single electron transfer–degenerative chain transfer mediated living radical polymerization (SET–DTLRP) of VC mediated by sodium dithionite (Na₂S₂O₄) was investigated. The fastest polymerization reaction that still produces thermally stable poly(vinyl chloride) (PVC) takes place at 43 °C with the ratio [PTC]₀/[Na₂S₂O₄]₀ = 0.0075/1. Cetyltrimethylammonium bromide (nC₁₆H₃₃(CH₃)₃N⁺Br^?, CetMe₃NBr) was the phase‐transfer catalyst (PTC) of choice. Under these conditions the first, fast stage of SET–DTLRP of VC was accomplished within 7–8 h when the initial ratio monomer/initiator [VC]₀/[CHI₃]₀ was 800. The number‐average molecular weight (M_n) of the resulting PVC was in good agreement with the theoretical molecular weight (M_th). When the [VC]₀/[CHI₃]₀ ratio was 4800, the fast step of the reaction was accomplished within 17 h, to produce 72% monomer conversion. A deviation of the M_n from the M_th was observed in this case. Possible mechanistic explanations for this deviation as well as for the phase transfer catalyzed SET–DTLRP of VC were suggested. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 779–788, 2005     

Single‐electron‐transfer/degenerative‐chain‐transfer mediated living radical polymerization of vinyl chloride catalyzed by thiourea dioxide/octyl viologen in water/tetrahydrofuran at 25 °C

The single‐electron‐transfer/degenerative‐chain‐transfer mediated living radical polymerization (SET–DTLRP) of vinyl chloride (VC) in H₂O/tetrahydrofuran at 25 °C catalyzed by thiourea dioxide [(NH₂)₂C?SO₂] is reported. This polymerization occurs only in the presence of a basic sodium bicarbonate (NaHCO₃) buffer and the electron‐transfer cocatalyst octyl viologen. The resulting poly(vinyl chloride) (PVC) has a number‐average molecular weight of 1500–7000 and a weight‐average molecular weight/number‐average molecular weight ratio of 1.5. This PVC does not contain detectable amounts of structural defects and has both active chloroiodomethyl and inactive chloromethyl chain ends. Because of possible side reactions caused by the primary sulfoxylate anion (SO), the catalytic activity of (NH₂)₂C?SO₂ in the SET–DTLRP of VC is lower than that of the single‐electron‐transfer agent sodium dithionite. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 287–295, 2005     

Acceleration of the single electron transfer–degenerative chain transfer mediated living radical polymerization (SET–DTLRP) of vinyl chloride in water at 25 °C

The accelerated single electron transfer–degenerative chain transfer mediated living radical polymerization (SET–DTLRP) of vinyl chloride (VC) in H₂O/tetrahydrofuran (THF) at 25 °C is reported. This process is catalyzed by sodium dithionite (Na₂S₂O₄)‐sodium bicarbonate (NaHCO₃). Electron transfer cocatalysts (ETC) 1,1′‐dialkyl‐4,4′‐bipyridinum dihalides or alkyl viologens were also employed in this polymerization. The resulting poly(vinyl chloride) (PVC) has a number‐average molecular weight (M_n) = 2,000–12,000, no detectable amounts of structural defects, and both active chloroiodomethyl and inactive chloromethyl chain ends. The molecular weight distribution of PVC obtained is M_w/M_n = 1.5. The surface active agents afford the final polymers as a powder and provide an acceleration of the rate of polymerization. The role of ETC is to accelerate the single electron transfer (SET) step, whereas THF enhances the degenerative chain transfer (DT) step. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 6364–6374, 2004     

Non‐transition metal‐catalyzed living radical polymerization of vinyl chloride initiated with iodoform in water at 25 °C

Non‐transition metal‐catalyzed living radical polymerization (LRP) of vinyl chloride (VC) in water at 25–35 °C is reported. This polymerization is initiated with iodoform and catalyzed by Na₂S₂O₄. In water, S₂O dissociates into SO that mediates the initiation and reactivation steps via a single electron transfer (SET) mechanism. The exchange between dormant and active propagating species also includes the degenerative chain transfer to dormant species (DT). In addition, the SO₂ released from SO during the SET process can add reversibly to poly(vinyl chloride) (PVC) radicals and provide additional transient dormant ～SO radicals. This novel LRP proceeds mostly by a combination of competitive SET and DT mechanisms and, therefore, it is called SET‐DTLRP. Telechelic PVC with a number‐average molecular weight (M_n) = 2,000–55,000, containing two active ～CH₂? CHClI chain ends and a higher syndiotacticity than the commercial PVC were obtained by SET‐DTLRP. This PVC is free of structural defects and exhibits a higher thermal stability than commercial PVC. SET‐DTLRP of VC is carried out under reaction conditions related to those used for its commercial free‐radical polymerization. Consequently, SET‐DTLRP is of technological interest both as an alternative commercial method for the production of PVC with superior properties as well as for the synthesis of new PVC‐based architectures. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 6267–6282, 2004     

Functionalization of the active chain ends of poly(vinyl chloride) obtained by single‐electron‐transfer/degenerative‐chain‐transfer mediated living radical polymerization: Synthesis of telechelic α,ω‐di(hydroxy)poly(vinyl chloride)

The chloroiodomethyl chain ends of poly(vinyl chloride) (PVC) obtained by the single‐electron‐transfer/degenerative‐chain‐transfer mediated living radical polymerization of vinyl chloride initiated with iodoform were quantitatively functionalized by the reaction with 2‐allyloxyethanol (CH₂?CHCH₂OCH₂CH₂OH). This reaction was performed in dimethyl sulfoxide at 70 °C and was catalyzed by sodium dithionite/sodium bicarbonate. The resulting product is the first example of telechelic PVC [α,ω‐di(hydroxy)PVC]. A possible mechanism for this reaction was suggested. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 1255–1260, 2005     

Ultrafast single‐electron‐transfer/degenerative‐chain‐transfer mediated living radical polymerization of acrylates initiated with iodoform in water at room temperature and catalyzed by sodium dithionite

Sodium dithionite in the presence of NaHCO₃ in water acts as a single‐electron‐transfer agent and facilitates the single‐electron‐transfer/degenerative‐chain‐transfer mediated living radical polymerization (SET–DTLRP) of acrylates initiated with iodoform at room temperature. The resulting α,ω‐di(iodo)polyacrylates can be used as macroinitiators for the SET–DTLRP of other acrylates. Ultrahigh‐molar‐mass poly(tert‐butyl acrylate) can be synthesized via the SET–DTLRP of tert‐butyl acrylate and has a very low weight‐average molecular weight/number‐average molecular weight ratio of 1.15. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 2178–2184, 2005     

Synthesis of high glass transition temperature copolymers based on poly(vinyl chloride) via single electron transfer—Degenerative chain transfer mediated living radical polymerization (SET‐DTLRP) of vinyl chloride in water

α,ω‐di(iodo) poly(isobornyl acrylate) macroiniators (α,ω‐di(iodo)PIA) with number average molecular weight from M _n,TriSEC = 11,456 to M _n,TriSEC = 94,361 were synthesized by single electron transfer‐degenerative chain transfer mediated living radical polymerization (SET‐DTLRP) of isobornyl acrylate (IA) initiated with iodoform (CHI₃) and catalyzed by sodium dithionite (Na₂S₂O₄) in water at 35 °C. The plots of number average molecular weight vs conversion and ln{[M]₀/[M]} vs time are linear, indicating a controlled polymerization. α,ω‐di(iodo) poly(isobornyl acrylate) have been used as a macroinitiator for the SET‐DTLRP of vinyl chloride (VCM) leading to high T_g block copolymers PVC‐b‐PIA‐b‐PVC. The dynamic mechanical thermal analysis of the block copolymers suggests just one phase indicating that copolymer behaves as a single material. This technology provides the possibility of synthesizing materials based on PVC with higher T_g in aqueous medium. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2009     

From metal‐catalyzed radical telomerization to metal‐catalyzed radical polymerization of vinyl chloride: Toward living radical polymerization of vinyl chloride

The metal‐catalyzed radical polymerization of vinyl chloride (VC) in ortho‐dichlorobenzene initiated with various activated halides, such as α,α‐dihaloalkanes, α,α,α‐trihaloalkanes, perfloroalkyl halides, benzyl halides, pseudohalides, allyl halides, sulfonyl halides, α‐haloesters, α‐halonitriles, and imidyl halides, in the presence of Cu(0)/2,2′‐bipyridine, Fe(0)/o‐phenantroline, TiCp₂Cl₂, and other metal catalysts is reported. The formation of the monoadduct between the initiator and VC was achieved with all catalysts. However, propagation was observed only for metals in their zero oxidation state because they were able to reinitiate from geminal dihalo or allylic chloride structures. Poly(vinyl chloride) with molecular weights larger then the theoretical limit allowed by chain transfer to VC were obtained even at 130 °C. In addition, the most elemental features of a living radical polymerization, such as a linear dependence of the molecular weight and a decrease of polydispersity with conversion, were observed for the most promising systems based on iodine‐containing initiators and Cu(0), that is, I? CH₂? Ph? CH₂? I/Cu(0)/bpy (where bpy = 2,2′‐bipyridyl), at 130 °C. However, because of the formation of inactive species via chain transfer to VC and other side reactions, the observed conversions were in most cases lower than 40%. A mechanistic interpretation of the chain transfer to monomer in the presence of Cu species is proposed. © 2001 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 39: 3392–3418, 2001     

Synthesis of α,ω‐di(iodo)PVC and of four‐arm star PVC with identical active chain ends by SET‐DTLRP of VC initiated with bifunctional and tetrafunctional initiators

Na₂S₂O₄‐catalyzed single‐electron transfer – degenerative chain transfer‐mediated living radical polymerization (SET‐DTLRP) of VC initiated with the bifunctional initiators 1,2‐bis(iodopropionyloxy)ethane, dimethyl 2,5‐diiodohexanedioate, and bis(2‐methoxyethyl)‐2,5‐diiodohexanedioate as well as the tetrafunctional initiator pentaerythritol tetrakis(2‐iodopropionate) is reported. This SET‐DTLRP was performed in water at ambient temperature in the presence of polyvinyl alcohol and hydroxypropyl methylcellulose surfactants and provides methods for the synthesis of α,ω‐di(iodo)PVC with two identical active chain ends and of four‐arm star PVC with four identical active chain ends. These difunctional and tetrafunctional derivatives of PVC are also macroinitiators for the synthesis of ABA triblock copolymers and four‐arm star block copolymers. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 635–652, 2009     

Synthesis of poly(vinyl chloride)‐b‐poly(n‐butyl acrylate)‐b‐poly(vinyl chloride) by the competitive single‐electron‐transfer/degenerative‐chain‐transfer‐mediated living radical polymerization in water

The synthesis of a block copolymer poly(vinyl chloride)‐b‐poly(n‐butyl acrylate)‐b‐poly(vinyl chloride) is reported. This new material was synthesized by single‐electron‐transfer/degenerative‐chain‐transfer‐mediated living radical polymerization (SET‐DTLRP) in two steps. First, a bifunctional macroinitiator of α,ω‐di(iodo)poly (butyl acrylate) [α,ω‐di(iodo)PBA] was synthesized by SET‐DTLRP in water at 25 °C. The macroinitiator was further reinitiated by SET‐DTLRP, leading to the formation of the desired product. This ABA block copolymer was synthesized with high initiator efficiency. The kinetics of the copolymerization reaction was studied for two PBA macroinitiators with number–average molecular weight of 10 k and 20 k. The relationship between the conversion and the number–average molecular weight was found to be linear. The dynamic mechanical thermal analysis suggests just one phase, indicating that copolymer behaves as a single material with no phase separation. This methodology provides the access to several block copolymers and other complex architectures that result from combinations of thermoplastics (PVC) and elastomers (PBA). From industrial standpoint, this process is attractive, because of easy experimental setup and the environmental friendly reaction medium. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 3001–3008, 2006     

SET‐LRP of vinyl chloride initiated with CHBr3 and catalyzed by Cu(0)‐wire/TREN in DMSO at 25 °C

The single‐electron transfer living radical polymerization (SET‐LRP) of vinyl chloride (VC) initiated with CHBr₃ in dimethylsulfoxide (DMSO) at 25 °C was investigated using Cu(0) powder and Cu(0) wire as the catalyst. It was determined that living kinetics and high conversion are achieved only through the proper calibration of the ratio between Cu(0) and TREN and the concentration of VC in DMSO. For both Cu(0) powder and Cu(0) wire, optimum conversion was achieved with higher levels of TREN than reported in earlier preliminary reports and under more dilute conditions. Using these conditions, 85+% conversion of VC could be achieved with Cu(0) powder and wire to produce white poly(vinyl chloride) (PVC) with M_n = 20,000 and M_w/M_n = 1.4–1.6 in 360 min. The use of Cu(0) wire provides the most effective catalytic system for the LRP of PVC allowing for simple removal and recycling of the catalyst. In the Cu(0) wire‐catalyzed SET‐LRP of VC, the consumption of Cu(0) was monitored as a function of conversion. From these studies, it is evident that the catalyst can be recycled extensively before significant exchange of Cu(0) into Cu(II)X₂ and change in catalyst surface area is observed. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 164–172, 2010     

Living radical polymerization of vinyl chloride initiated with iodoform and catalyzed by nascent Cu0/tris(2‐aminoethyl)amine or polyethyleneimine in water at 25 °C proceeds by a new competing pathways mechanism

The first example of living radical polymerization of vinyl chloride carried out in water at 25 °C is reported. This polymerization was initiated by iodoform and catalyzed by nascent Cu⁰ produced by the disproportionation of Cu^I in the presence of strongly Cu^II binding ligands such as tris(2‐aminoethyl)amine or polyethyleneimine. The resulting poly(vinyl chloride) was free of structural defects, had controlled molecular weight and narrow molecular weight distribution, contained two ～CHClI active chain ends, and had a higher syndiotacticity (62%) than the one obtained by conventional free‐radical polymerization at the same temperature (56%). This novel polymerization proceeds, most probably, by a combination of competitive pathways that involves activation by single electron transfer mediated by nascent Cu⁰ and degenerative chain transfer. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 3283–3299, 2003     

Ligand‐free SET‐DTLRP of MMA at room temperature

An iodine‐based initiator, 2‐iodo‐2‐methylpropionitrile (CPI), was utilized for the single‐electron transfer and degenerative chain transfer mediated living radical polymerization (SET‐DTLRP) of methyl methacrylate (MMA) in the absence of ligand, at ambient temperature. The CPI‐initiated ligand‐free polymerizations manifested reasonable control over molecular weights with relatively narrow distributions (M_w/M_n ≤ 1.35). The living nature of the polymers was further confirmed by successful chain extension reaction and ¹H NMR with high chain‐end fidelity (～96%). Screening of the available solvents suggested that the controllability of this polymerization was highly dependent on the kind of solvents, wherein dimethyl sulfoxide was a better solvent for a controlled molecular weight. The proposed ligand‐free SET‐DTLRP initiated by CPI was intriguing since it would dramatically decrease the concentration of Cu(0) ions both in polymerization system and resultant polymer, and provided a more economical and eco‐friendly reversible‐deactivation radical polymerization technique. © 2013 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2013     

Solution and aqueous miniemulsion polymerization of vinyl chloride mediated by a fluorinated xanthate

Solution and aqueous miniemulsion polymerizations of vinyl chloride (VC) mediated by (3,3,4,4,5,5,6,6,7,7,8,8,8‐tridecafluorooctyl‐2‐((ethoxycarbonothioyl)thio) propanoate) (X1) were studied. The living characters of X1‐mediated solution and miniemulsion polymerizations of VC were confirmed by polymerization kinetics. The miniemulsion polymerization exhibits higher rate than solution polymerization. Final conversions of VC in the reversible addition‐fragmentation chain transfer (RAFT) miniemulsion polymerization reach as high as 87% and are independent of X1 concentration. Initiation process of X1‐mediated RAFT miniemulsion polymerization is controlled by the diffusion–adsorption process of prime radicals. Due to the heterogeneity of polymerization environments and concentration fluctuation of RAFT agent in droplets or latex particles, PVCs prepared in RAFT miniemulsion exhibit relatively broad molecular weight distribution. Furthermore, chain extensions of living PVC (PVC‐X) with VC, vinyl acetate (VAc), and N‐vinylpyrrolidone (NVP) reveal that PVC‐X can be reinitiated and extended, further confirming the living nature of VC RAFT polymerization. PVC‐b‐PVAc diblock copolymer is successfully synthesized by the chain extension of PVC‐X in RAFT miniemulsion polymerization. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 2092–2101     

Synthesis of the four‐arm star‐block copolymer [PVC‐b‐PBA‐CH(CH3)?CO?O?CH2]4C by SET‐DTLRP initiated from a tetrafunctional initiator

Pentaerythritol tetrakis(2‐iodopropionate) was used as a tetrafunctional initiator for the Na₂S₂O₄ catalyzed SET‐DTLRP of n‐butyl acrylate in water at room temperature. The resulting tetrafunctional poly(n‐butyl acrylate) macroinitiator with M_n = 14,864 or M_n = 3627 per arm was used to initiate the SET‐DTLRP of vinyl chloride and provide the first examples of four‐arm star‐block copolymers [PVC‐b‐PBA‐CH(CH₃)? CO? O? CH₂]₄C. The M_n of the PVC segment from each arm of the four‐arm star‐block copolymer varied between 353 and 33,622. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 628–634, 2009     

SET‐LRP of vinyl chloride initiated with CHBr3 in DMSO at 25 °C

The development of Cu(0)/TREN/CuBr₂‐catalyzed SET‐LRP of VC initiated with CHBr₃ in DMSO at 25 °C is reported. The use of CuBr₂ additive allows for the first LRP of low molecular weight VC (target DP = 100), as well as lower Cu powder loading levels, improved I_eff and control in the synthesis of higher molecular VC, targeted degree of polymerization = 350, 700, 1,000, 1,400. ¹H NMR and HSQC confirm the bifunctionality of CHBr₃ as an initiator and suggest that deleterious side‐reactions such as the formation of allylic chlorides occur primarily at the onset of the reaction. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 4130–4140, 2009     

Synthesis and characterization of novel poly(vinyl chloride)‐based grafts: Poly(vinyl chloride‐co‐2‐chloropropene) fitted with multiple high‐glass‐transition‐temperature polyolefin branches

The tertiary chlorine (Cl^t) content of vinyl chloride/2‐chloropropene copolymers [P(VC‐co‐2CP)] was determined by NMR spectroscopy. Copolymers containing 6.8–47.0 Cl^t's per P(VC‐co‐2CP) chain were used to initiate the cationic grafting of α‐methylstyrene, norbornadiene, indene, and norbornene with Et₂AlCl under various conditions. Grafting was demonstrated by selective solvent extraction, and the effect of the experimental conditions on the grafting efficiency was examined. Select rheological and thermal characteristics of P(VC‐co‐2CP) grafts, including the glass‐transition temperature, heat deflection temperature, and discoloration upon heating, were studied. P(VC‐co‐2CP) carrying 7–11 poly(α‐methylstyrene) or polynorbornadiene branches per chain raised the glass‐transition temperature to, or above, that of a blend control. P(VC‐co‐2CP)s fitted with polyindene or polynorbornene branches were less effective in raising the mechanical properties. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 3644–3651, 2002     

Vanadium alkoxide catalyzed polymerization of vinyl chloride

The polymerization of vinyl chloride (VC) with vanadium complex/alkylaluminum catalyst was investigated. In the case of polymerization with vanadium oxytriethoxide (VO(OEt)₃), poly(vinyl chloride) was obtained in a good yield. The effect of cocatalyst, solvent, and cocatalyst/precatalyst ratio was observed. The structure of the polymer obtained with VO(OEt)₃/i‐Bu₃Al catalyst consisted of regular head‐to‐tail sequence and isobutyl chain‐end structure. VO(OEt)₃/alkylaluminum catalyst was able to copolymerize VC with styrene, 1‐butene, methyl methacrylate, and methyl acrylate. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

SET–LRP of N‐isopropylacrylamide in the presence of chain transfer agent

In this study, single electron transfer‐living radical polymerization (SET–LRP) of N‐isopropylacrylamide (NIPAM) in the presence of 2‐mercaptoethylamine chain transfer agent (CTA) was carried out by Cu(0) generated in situ from the disproportionation of CuBr/2,2′‐bipyridine (2,2′‐bpy) in N,N‐dimethylformamide (DMF) at 90 °C. Analysis of polymerization kinetics in the presence of CTA showed that the premature termination of growing polymer chains leads to retardation. The apparent rate constant of polymerization (k) decreased from 4.49 × 10^?4 to 2.59 × 10^?4 min^?1 with increasing CTA concentration. The initiator efficiency (I_eff) and the chain transfer constant (C_s) were found to be 0.524 and 0.286, respectively. The molecular weights of poly(N‐isopropylacrylamide) [poly(NIPAM)] produced were significantly higher than the predicted values, and the polydispersities were less than 1.22. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Influence of the isomeric structures of butyl acrylate on its single‐electron transfer‐degenerative chain transfer living radical polymerization in water Catalyzed by Na2S2O4

The aim of this work is to the study the influence of the isomer structures of butyl acrylate monomer on the single‐electron transfer/degenerative chain transfer mediated living radical polymerization (SET‐DTLRP). The kinetic of isobutyl acrylate is determined for the first time by SET‐DTLRP in water catalyzed by sodium dithionite. The plots of number‐average molecular weight versus conversion and ln([M]₀/[M]) versus time are linear, demonstrating a controlled polymerization. The influence of the isomer t‐butyl, i‐butyl, and n‐butyl on the kinetics, properties, and stereochemistry of the reactions was assessed. To the best of our knowledge, there is no previous report dealing with the synthesis of PiBA by any LRP approach in aqueous medium. The results presented in this work suggest that the stability provided by the acrylate side group has an important influence in the polymerization process. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 6542–6551, 2008